TRI tool 05-1283 Manual Download

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92-0291 Rev

. 921230

Model 212B-FF Flange Facer

TABLE OF CONTENTS

CUSTOMER MESSAGE

Inside Front Cover

SAFETY PRECAUTIONS

GENERAL DESCRIPTION

SPECIFICATIONS

MAINTENANCE

OPERATION

ATTACHING THE FLANGE FACER

CUTTING SPEEDS AND FEEDS

TOOL BITS

TROUBLE SHOOTING

ILLUSTRATED PARTS BREAKDOWN

TOOL BIT RESHARPENING POLICY

Inside Back Cover

WARRANTY INFORMATION

Inside Back Cover

Summary of Contents for 05-1283

Page 1: ...ver SAFETY PRECAUTIONS 3 GENERAL DESCRIPTION 6 SPECIFICATIONS 7 MAINTENANCE 9 OPERATION 10 ATTACHING THE FLANGE FACER 15 CUTTING SPEEDS AND FEEDS 16 TOOL BITS 17 TROUBLE SHOOTING 18 ILLUSTRATED PARTS BREAKDOWN 20 TOOL BIT RESHARPENING POLICY Inside Back Cover WARRANTY INFORMATION Inside Back Cover ...

Page 2: ...Copyright 2005 Proprietary property of TRI TOOL Inc No reproduction use or duplication of the information shown hereon is permitted without the express written consent of TRI TOOL Inc ...

Page 3: ...s Do not operate cutting tools without eye protection Dress properly Do not wear loose clothing or jewelry They can be caught in rotat ing and moving parts Avoid slippery floors or wear nonskid footwear If you have long hair wear protective hair covering to contain it WORK AREA Keep the work area clean Cluttered work areas and benches invite injuries Consider the work area environment Keep the are...

Page 4: ...ut of all cutting fluids and water Hydraulic drives Observe proper procedures for electrically driven power sources Avoid damage to hydraulic lines Keep quick disconnects clean Grit contamination causes malfunctions Air tools Check the exhaust muffler Broken or damaged mufflers can restrict air flow or cause excessive noise Use air motors only with a filtered lubricated and regulated air supply Di...

Page 5: ... were designed Do not reach into rotating equipment Do not reach into the rotating head stock to clear chips to make adjustments or to check surface finish A machine designed to cut steel will not stop for a hand or an arm Handle chips with care Chips have very sharp edges and are hot Do not try to pull chips apart with are hands they are very tough Avoid unintentional starts Do not carry or handl...

Page 6: ... designed to provide the Model 212B BEVELMASTERTM with flange facing capabilities over a cutting range of 3 44 87 4 mm to 24 609 6 mm diameters This kit allows a quick easy field conversion of the Model 212B BEVELMASTERTM from a beveling configuration to a flange facer configuration and back again as required ...

Page 7: ...7 Model 212B FF Flange Facer 92 0291 Rev 921230 SPECIFICATIONS Model 212B FF Flange Facer Weight 19 lbs 9 kg Envelope Model 212B FF Flange Facer ...

Page 8: ... range from 3 31 to 13 09 84 1 mm to 332 5 mm inside diameter CLEARANCES with the Model 212B attached 13 00 330 2 mm maximum from the centerline of the pipe or tube Rotating Parts Diameter 26 00 660 4 mm Radial CUTTING CAPACITIES 3 44 to 24 00 dia 87 4 mm to 609 6 mm dia Auto Feed Travel 9 50 241 3 mm 013 or 026 per revolution 33 mm or 66 mm per revolution Maximum chip width 200 5 1 mm Range Feed ...

Page 9: ...d in the vertical position cutting head up the chips and or other debris should be removed after each pass has been completed Clean Up Tool life may be severely shortened unless chips and or other debris that have been deposited on the cutting head during the machining operation are removed DAILY MAINTENANCE Visually inspect all parts for damage due to chips impact or improper use Repair or replac...

Page 10: ... 212B Operator s Manual Attach the Model 212B FF to the Model 212B Refer to the chapter Attaching the Flange Facer Position and clamp the Model 212B to the I D of the pipe Positioning the Model 212B in a tube or pipe Check for the proper position of the Tool Holder Refer to Positioning of the Tool Holder later in this chapter Check for the proper position of the Tool Bit to the flange Refer to To ...

Page 11: ...of the Tool Bit comes in contact with the flange If the pipe end is not square to the pipe axis the Tool Bit will contact only a small segment of the flange during each revolution To avoid Tool Bit damage the Tool Bit must clear the highest point of the flange on the first revolution After the cut is finished release the Air Motor Lever to stop the Cutting Head rotation Loosen the Mandrel Draw Nut...

Page 12: ...lide Rail Run the Tool Holder to the most outward position Using the Adjustment Set Screws apply a light force to the side of the Adjustable Slide Rail so that it is in positive contact with the Tool Holder Adjust only those screws that bear directly in line with the Tool Holder Tighten the Hold Down Screws to about 12 to 24 in lbs 1 4 to 2 7 N m Finger tight using a hex key Using the 1 4 Drive Ra...

Page 13: ...cut for optimum finishes should be 005 to 015 13 to 38 mm Lock the Mandrel in place using the Mandrel Lock Set Screw Located in the back of the Feed Handle Plate FEED RATE The feed rate is 013 33 mm per revolution per Tripper Block Two Tripper Blocks are supplied with the kit INSTALLATION OF THE TOOL BITS To select the appropriate Tool Bits refer to the section Tool Bits Use of dull or improperly ...

Page 14: ...0291 Rev 921230 Slide the Tool Bit into the Tool Bit Holder Slot on the Tool Holder Lock the Tool Bit into position with the set screws on the side of the Tool Holder Installation of a Tool Bit Installation of a Tool Bit ...

Page 15: ... MODEL 212B Remove the three Tool Holders from the Model 212B BEVELMASTERTM Mount the Model 212B FF Flange Facer to the 212B BEVELMASTERTM and attach with the six Mounting Screws provided Attach the two Tripper Block Assemblies to the side of the 212B BEVELMASTERTM Mounting the Model 212B FF onto the Model 212B ...

Page 16: ...d be reduced to lessen the impact on the cutting edge of the Tool Bit and to prevent ripping the edge of the holes Roughing Cut 030 76 mm maximum depth Finish Cut 010 25 mm depth DEPTH OF CUT RECOMMENDATIONS Smooth Finish Roughing or Record Finish Tool Bit Feed Rate dependent on the flange material and the type of finish required 026 66 mm Feed Both Trippers Engaged 013 33 mm Feed One Tripper Enga...

Page 17: ... Inside Smooth Finish 99 2089 E Tool Bit Flange Facing Inside Recessed Face 99 2555 B Tool Bit Flange Facing Outside Record Finish 99 2556 D Tool Bit Flange Facing Outside Smooth Finish 99 2423 F Tool Bit Flange Facing Outside Recessed Face Supplied with the kit TOOL BITS For Use With The Model 212B FF Flange Facer 4 75 to 24 00 dia 120 7 mm to 609 6 mm dia 3 44 to 22 00 dia 87 4 mm to 558 8 mm di...

Page 18: ...tting fluid is required A dull Tool Bit is causing surface hardening conditions Stainless pipe or tubing There is scale or other foreign matter on the pipe or tube which is dulling the tool bit at the start of the cut The tool bit is incorrect for the material being cut Problem The surface finish is rough Probable causes The tool bit is dull chipped etc Metal build up on the cutting edge of the to...

Page 19: ...uses The hydraulic supply pressure is too low The hydraulic filter is plugged The hydraulic line size is insufficient The hydraulic line is too long Problem The tool bit will not reach the work Probable causes Incorrect tool blocks are installed for the size of the pipe or tube being worked on Incorrect tool bit is installed Problem The hydraulic motor will not start Probable causes The hydraulic ...

Page 20: ...20 TRI TOOL INC 92 0291 Rev 921230 MODEL 212B FF FLANGE FACER ASSEMBLY Ref P N 82 0070 ILLUSTRATED PARTS BREAKDOWN 1 10 2 3 4 5 7 6 8 9 11 12 13 15 14 16 16 4 ...

Page 21: ... SCREW SET 3 8 24 X 3 4 HDOG 8 33 1617 SCREW ASSY FEED 1 8 24 0728 PLATE RETAINING 1 9 29 0182 BEARING BALL 1 10 32 0043 PIN ROLL 1 11 33 1616 SCREW FEED 1 2 13 1 12 38 0080 SPROCKET FEED 1 13 35 0266 NUT FEED 1 14 47 0562 BRACKET CARRIER 1 15 49 0141 HOLDER TOOL 1 16 66 0100 RAIL SLIDE 2 32 0304 PIN LOCK 1 33 0507 SCREW SET 1 4 20 X 1 CUP PT 1 30 0514 BRUSH CHIP 1 36 0020 WRENCH T 5 32 HEX 1 36 0...

Page 22: ...r P N 48 0478 Item Part No No Description Qty 14 0044 SHAFT ASSY TRIPPER 1 1 20 0359 SHAFT TRIPPER 1 2 33 0030 SCREW CAP 10 24 X 3 4 1 3 42 0023 KNOB ROUND 1 4 30 0125 BALL PLUNGER 1 5 33 0045 SCREW CAP 1 4 20 X 1 3 4 2 6 33 0903 SCREW SET 1 4 20 X 5 16 HDOG 1 7 48 0479 BLOCK TRIPPER 1 1 2 3 4 5 7 6 ...

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