Hand Crimp Tool for Nano-Fit™ Crimp Terminals
Doc No: ATS-6382760HM
Release Date: 10-17-14
UNCONTROLLED COPY
Page 2 of 7
Revision: A
Revision Date: 10-22-14
CRIMP SPECIFICATION
Terminal Series No.
Bell mouth
Cut-off Tab Maximum
Conductor Brush
mm
In.
mm
In.
mm
In.
105300
0.15 – 0.25 0.006 – 0.010
0.17
.007
0.25 – 1.00 0.010 – 0.039
Terminal Series No.
Bend up Bend down Twist Roll
Seam
Seam shall not be open
and no wire allowed out of
the crimping area
Degree
Degree
105300
3
3
4
8
After crimping, the conductor profiles should measure the following.
Terminal
Series No
Wire Size
Conductor Crimp
Insulation Crimp
▲
Pull Force
Minimum
Profile
Height
Width (Ref.) Height (Ref) Width (Ref)
A B C D
AWG mm
2
mm
In.
mm
In.
mm
In.
mm In.
N
Lb. 24 24 26 26
105300
24
-
0.70 – 0.75 0.027 – 0.030 1.15 0.045
1.60 0.063 1.55 0.061
22.3 5
X
1.70 0.067 1.70 0.067
X
26
-
0.65 – 0.70 0.025 – 0.027 1.15 0.045
1.55 0.061 1.55 0.061
13.4 3
X
1.65 0.065 1.70 0.067
X
▲
To Achieve IPC-A-620 Class 2 Crimps, the following over-all wire insulation diameter ranges are recommended:
Profile A: (UL1061) 1.10mm – 1.20mm (0.043in – 0.047in)
Profile B: (UL1007) 1.30mm – 1.40mm (0.051in – 0.055in)
Profile C: (UL1061) 1.05mm – 1.15mm (0.041in – 0.045in)
Profile D: (UL1007) 1.20mm – 1.30mm (0.047in – 0.051in)
Tool Qualification Notes:
1.
Pull Force should be measured with no influence from the insulation crimp.
2.
The above specifications are guidelines to an optimum crimp.
Notes:
1.
This tool should only be used for the terminals and wire gauges specified on this sheet.
2.
This tool is not adjustable for crimp height. Variations in tools, terminals, wire stranding, and insulation types
may affect crimp height.
3.
This tool is intended for standard conductor sizes. It may not give a good insulation crimp support for all
insulation sizes.
4.
Molex does not repair hand tools (see warranty above). The replacement parts listed are the only parts
available for repair. If the handles or crimp tooling is damaged or worn, a new tool must be purchased.
5.
Pull force should be used as the final criteria for an acceptable crimp. Pull force is measured with no
influence from the insulation crimp. The insulation should be stripped long (1/2 in.) so the insulation grips
on the terminal do not grip the wire insulation or the conductor. Refer to Molex Quality Crimping
Handbook 63800-0029 for additional information on crimping and crimp testing.
6.
Molex does not certify crimp hand tools.
OPERATION
Open the tool by squeezing the handles together, at the end of the closing stroke, the ratchet mechanism will
release the handles, and the hand tool will spring open.
