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Hand Crimp Tool Quick Disconnect, Female Crimp Terminals 

Doc No: ATS-638279300 

Release Date: 12-02-15

 

UNCONTROLLED COPY

 

Page 1 of 7 

Revision: B 

Revision Date: 02-08-21 

BELL MOUTH 

WIRE 

INSULATION 

CONTACT GAP 

0.00mm - 0.05mm 

SEAM 

3.75mm 

 0.20 

3.75mm 

 0.20 

CONTACT GAP 

1.00mm 

 .20 

BEND 

DOWN 

TWISTIN

ROLLING 

BEND 

UP 

CONDUCTOR 

BRUSH 

STRIP 

LENGTH 

CONDUCTOR 

CRIMP HEIGHT 

CUT-OFF 

TAB 

INSULATION 

CRIMP 

 

 

Application Tooling Specification 

 

FEATURES 

 

 

A full cycle ratcheting hand tool ensures complete crimps 

 

Ergonomic soft grip handles for comfortable crimping 

 

A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position 

 

Right- and left-handed applications 

 

This tool is IPC/WHMA-A-620 Class 2 compliant 

 

When crimping to AWG type wires, use tool 63811-1500 or 63811-1600 

 

SCOPE 

 
Products: Mini-Fit Sr. Male and Female Terminals crimped to 5mm

2

 and 6mm

2

 wire. 

 

Terminal 

Series No. 

Terminal 

Order No. (3) 

Wire Size 

Insulation Diameter 

Strip Length 

IPC/WHMA-A-620 (1) 

Terminal (2) 

mm²  Construction 

mm 

In. 

mm 

In. 

mm 

In. 

42815 

42815-0010 
42815-0012 

42815-0011 
42815-0019 

37 x 0.45mm 

4.00-4.20 

.157-.165  3.50-5.30  0.14-0.21  7.50-8.50  0.30-0.36 

84 x 0.29mm 

65 x 0.32mm 

42817 

42817-0010 
42817-0012 
42817-0110 
42817-0112 

42817-0011 
42817-0019 
42817-0111 

37 x 0.45mm 

4.00-4.20 

.157-.165  3.50-5.30  0.14-0.21  7.50-8.50  0.30-0.36 

84 x 0.29mm 

65 x 0.32mm 

(1) To achieve optimum IPC/WHMA-A-620 insulation crimps, use this insulation OD range 
(2) Overall insulation OD specification for terminal. 
(3) Reeled terminals: When cutting terminal from strip, cut-off tab not to exceed 0.50mm (.020”) 

 

DEFINITION OF TERMS 

 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

TYPE 4E 

Order Number 

63827-9300 

Summary of Contents for 63827-9300

Page 1: ... compliant When crimping to AWG type wires use tool 63811 1500 or 63811 1600 SCOPE Products Mini Fit Sr Male and Female Terminals crimped to 5mm2 and 6mm2 wire Terminal Series No Terminal Order No 3 Wire Size Insulation Diameter Strip Length IPC WHMA A 620 1 Terminal 2 mm Construction mm In mm In mm In 42815 42815 0010 42815 0012 42815 0011 42815 0019 6 37 x 0 45mm 4 00 4 20 157 165 3 50 5 30 0 14...

Page 2: ...97 3 07 117 121 3 95 155 5 60 0 22 290 65 X 6 3 10 3 30 122 130 4 00 157 5 10 0 20 320 72 X 42817 5 2 97 3 07 117 121 3 95 155 5 60 0 22 290 65 X 6 3 10 3 30 122 130 4 00 157 5 10 0 20 320 72 X Tool Qualification Notes 1 Pull force should be measured with no influence from the insulation crimp 2 The above specifications are guidelines to an optimum crimp CAUTION Install only Molex terminals listed...

Page 3: ...op lever pushed in load the terminal into the proper nest opening marked with the wire gauge on the hand tool See Figure 2 4 Next release the wire stop lever allowing the wire stop to return to the crimping position 5 Insert the properly stripped wire through the terminal and against the wire stop See Figure 3 6 Crimp the terminal by squeezing the tool handles until the ratchet mechanism cycle has...

Page 4: ... to align upper and lower tooling together Tighten the M4 screws and continue squeezing the tool handles until the hand tool swings open 8 Reinstall the locator by following the instructions in the locator replacement section MAINTENANCE It is recommended that each operator of the tool be made aware of and responsible for the following maintenance steps See Figure 6 1 Un snap the 2 Snap On plastic...

Page 5: ...CW to increase handle force 4 To decrease handle force turn the eccentric axle clockwise CW 5 Line up the setting wheel matching the flat side with the flat edge of the axle so the wheel notch will drop onto the roll pin The numbers will display higher 6 Re install the M3 washer and M3 screw 7 Re crimp a new sample and check the crimp specifications or conduct a pull test after tool handle preload...

Page 6: ...tion at all times 4 Use only the Molex terminals specified for crimping with this tool CERTIFICATION Molex does not certify or re certify hand tools but rather supplies the following guidelines for customers to re certify hand tools This tool is qualified to pull force only See the Molex website for the Quality Crimp Handbook for more information on pull testing If the tool does not meet minimum p...

Page 7: ...mber Order Number Description Quantity REF 63827 9300 Hand Crimp Tool Figure 9 1 63827 9375 Locator Assembly 1 2 63810 0105 Spring Ratchet 1 Application Tooling Support Phone 402 458 TOOL 8665 E Mail applicationtooling molex com Website www molex com applicationtooling Molex is a registered trademark of Molex LLC in the United States of America and may be registered in other countries all other tr...

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