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INSTRUCTIONS FOR:

SNAP BODY REPAIR KITS

Models:

RE97/4 & RE97/10C

Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions 

and properly maintained, give you years of trouble free performance.

1. SAFETY INSTRUCTIONS

2. CONTENT

IMPORTANT:

PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS.

USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE

DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.

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WARNING!

Ensure Health & Safety, local authority and general workshop practice regulations are adhered to when using this equipment.

3

Familiarise yourself with the application and limitations, as well as the specific potential hazards, of the repair kit.

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WARNING! No part of this unit or any accessory relating to the repair kit is designed for lifting loads. It is intended only as a 

pushing device and must be used as such, with care.

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WARNING!

Disconnect the repair kit from the hydraulic pump before servicing or performing any maintenance on the unit.

3

Maintain repair kit in good order. Replace/repair with

genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.

3

Use qualified person to lubricate and maintain the hydraulic pump. 

DO NOT

use brake fluid to top up hydraulic unit. Use Sealey hydraulic oil only.

3

Keep the repair kit clean for best and safest performance.

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WARNING! Ensure you know how much load you are pushing. Never exceed the maximum pushing capacity.

3

Use only with the supplied Sealey hydraulic pump and accessories. Other equipment may damage unit and will invalidate your warranty. 

3

The kit accessories may be used with other popular makes of kit.

3

Ensure there is positive engagement of repair kit accessories with the vehicle body before pushing. 

3

Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.

3

If working on an ‘off centre’ load, pump with care. If you feel undue resistance, stop and re-adjust the set-up.

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WARNING! Keep your hands, body and clothing away from the repair kit and accessories when in use. Take any necessary 

precautions to protect your personal safety and that of others whilst using the repair kit.

3

Ensure the hydraulic hose is not bent or kinked.

3

Keep non-essential persons away from the operating area. Be aware of the locations of other persons assisting you.

3

When releasing tension from the load be sure to undo the hydraulic valve VERY slowly.

7

DO NOT

operate the repair kit if any parts are damaged or missing as this may cause failure and/or personal injury.

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WARNING! DO NOT use  repair kit as a lifting device of any type. DO NOT use for any purpose other than for which it is designed.

7

DO NOT

over extend the ram as the plunger may be forced out of the cylinder.

7

DO NOT

heat accessories as this may weaken them.

7

DO NOT

modify accessories for use with this kit.

3

When not in use, place dust cap on end of hydraulic hose and store the kit, in the case, in a safe, dry, childproof location.

Only fully trained and qualified persons should use this equipment. These instructions are not a substitute for user receiving full 

supervised training by a qualified person. It is important the user understands the applications, limitations and potential hazards of the product.

ITEM   PART NO.

DESCRIPTION

1

RE97.4-01

Pump assembly

2

RE97.4-02

Ram assembly

3

RE97.4-03

Hose assembly

4

RE97.4-A14

Extension Tube, 19 1/2”

5

RE97.4-A01

Extension Tube, 16 1/2”

6

RE97.4-A02

Extension Tube, 8 1/2”

7

RE97.4-A03

Extension Tube, 5”

8

RE97.4-A04

Extension Tube, 3 1/4”

9

RE97.4-A05

Male connector

10

RE97.4-A06

Serrated sadle

11

RE97.4-A07

Wedge head

12

RE97.4-A08

Flat base

13

RE97.4-A09

90º Combination head

14

RE97.4-A10

Rubber head

15

RE97.4-A11

Ram toe

16

RE97.4-A12

Plunger toe

17

RE97.4-A13

Hydraulic spreader

ITEM   PART NO.

DESCRIPTION

1

RE97.10C-40 Pump assembly

2

RE97.10C-41 Ram assembly

3

RE97.10C-42 Hose assembly

4

RE97.10C-A02 Extension Tube, 27”

5

RE97.10C-A03 Extension Tube, 18”

6

RE97.10C-A04 Extension Tube, 10”

7

RE97.10C-A05 Extension Tube, 5”

8

RE97.10C-18 Male connector

9

RE97.10C-07 Serrated sadle

10

RE97.10C-16 Wedge head

11

RE97.10C-13 Flat base

12

RE97.10C-17 90º Combination head

13

RE97.10C-12 Rubber head

14

RE97.10C-14 Ram toe

15

RE97.10C-15 Plunger toe

16

RE97.10C-11 Hydraulic spreader

17

RE97.10C-01 Metal Box

RE97/4, RE97/10C - 1 - 060802

RE97/4

RE97/10C

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