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Hand Crimp Tool Super-Sabre Crimp Terminals 

Doc No: ATS-6382716HM 

Release Date: 01-17-14 

UNCONTROLLED COPY

 

Page 5 of 7 

Revision: D 

Revision Date: 09-23-21 

CERTIFICATION 

 
Molex does not certify or re-certify commercial grade hand tools but rather supplies the following 
guidelines for customers to re-certify hand tools. 
 

 

This tool is qualified to pull force only. To re-certify, crimp a terminal to a wire, which has been 
stripped 12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at 
a rate no faster than 25mm (1.00”) per minute. See the Molex website for the Quality Crimp 
Handbook for more information on pull testing. 

 

When the hand tool is no longer capable of achieving minimum pull force, it should be taken out of 
service and replaced. 

 

This tool is very difficult to disassemble and reassemble. Customer repair is not recommended. 

 
The chart below shows all applications for this tool kit: 
 

Tool Kit Order No.  Tool Order no. 

Tool Description 

Power Head 

Order No. 

Adapter 

Description 

Figure No. 

63827-1670 

63810-1050 

Hand Crimp Frame (Short) 

— 

— 

63810-1000 

Hand Crimp Frame (Long) 

— 

— 

63816-0270 

Battery Power Tool (110 V)  63816-0300  Power Crimp Head 

63816-0280 

Battery Power Tool (220 V)  63816-0300  Power Crimp Head 

 

Applications for the Tool Kit 

Hand Crimp Tool 

Battery Powered Tool 

 

 

Figure 7 

Figure 8 

 

WARNING: NEVER operate, service or install tool kits or adjust the power crimp head without proper 
instruction  and  without  first  reading  and  understanding  the  instructions  in  the  proper  manual  or 
specification sheet. See chart above for the correct manual or specification sheet. 

 

WARNING: NEVER install tooling or service this tool while it is connected to any power source. Make 
sure the power is turned off. 

 

CAUTION: Keep fingers away from the crimping area when operating this tool. It may cause severe 
injury. 

 

CAUTION: Wear safety glasses when operating or serving this tool. 

 

 

HAND CRIMP 
FRAME LONG 

AND SHORT 

TOOLING KIT 

POWER 

CRIMP 

HEAD 

LOCKING PINS 

BATTERY 

POWERED 

TOOL 

TOOLING KIT 

Summary of Contents for 63827-1600

Page 1: ... with a single Battery Powered Tool This tool is IPC WHMA A 620 Class 2 and RoHS compliant SCOPE Products Super Sabre Male and Female Crimp Terminals 10 AWG Terminal Series No Terminal Order No Wire Size Insulation Diameter 1 Strip Length Reel AWG mm mm In mm In 171825 171825 0100 171825 8100 10 4 60 Ref 181 Ref 7 9 8 3 0 31 0 33 171826 171826 0100 171826 8100 171826 0200 171826 8200 Customer to c...

Page 2: ... the minimum pull force specifications listed CAUTION Install only Molex terminals listed above with this tool Do not crimp hardened objects as damage can occur to the tool or die INSTALLATION To install the tool kit into the power crimp head follow the steps below Anvils and Punches Installation 1 Insert the anvils into the bottom slots of the nest Install the M4 x 10 long BHCS and tighten in pla...

Page 3: ...th the A or B profile on the hand tool 2 Insert the proper pre striped wire over the terminal Gently touch the wire stop with the end of the wire See Figures 4 and 5 3 Compress the terminal by squeezing the tool handles until the ratchet mechanism cycle has been completed Release handles to open the jaws Note The tamper proof ratchet action will not release the tool until it has been fully closed ...

Page 4: ...ever become stuck or jammed in a partially closed position do not force the handles open or closed The tool will open easily by rotating the small slotted screw marked with an arrow See Figure 9 Warranty This tool kit is for electrical terminal crimping purposes only This tool kit is made of the best quality materials All vital components are long life tested All tools are warranted to be free of ...

Page 5: ...s for this tool kit Tool Kit Order No Tool Order no Tool Description Power Head Order No Adapter Description Figure No 63827 1670 63810 1050 Hand Crimp Frame Short 7 63810 1000 Hand Crimp Frame Long 7 63816 0270 Battery Power Tool 110 V 63816 0300 Power Crimp Head 8 63816 0280 Battery Power Tool 220 V 63816 0300 Power Crimp Head 8 Applications for the Tool Kit Hand Crimp Tool Battery Powered Tool ...

Page 6: ...n Date 09 23 21 RATCHET RELEASE SCREW Figure 9 M4 X 8mm LONG BHCS 2 1 3 M4 X 18mm LONG BHCS M4 X 10mm LONG BHCS 2 4 WITH TOOL KIT LOCATOR ONLY HAND TOOL PARTS LIST Item Number Order Number Description Quantity 1 63810 1000 Hand Crimp Frame Long 1 2 63827 1670 Tool Kit with Locator 1 3 63827 1673 Locator Base 1 4 63827 1675 Locator REF ...

Page 7: ... Item Order Number Engineering No Description Quantity 1 63816 0300 63816 0300 Power Crimp Head 1 2 63827 1670 63827 1670 Tool Kit 1 Application Tooling Support Phone 402 458 TOOL 8665 E Mail applicationtooling molex com Website www molex com applicationtooling Molex is a registered trademark of Molex LLC in the United States of America and may be registered in other countries all other trademarks...

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