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Hand Crimp Tool Super-Sabre Crimp Terminals 

Doc No: ATS-6382716HM 

Release Date: 01-17-14 

UNCONTROLLED COPY

 

Page 3 of 7 

Revision: D 

Revision Date: 09-23-21 

Figure 4 

WIRE IN 

TERMINAL 

JAWS 

PARTIALLY 

CLOSED 

WIRE AGAINST 

WIRE STOP 

OPERATION 

 
Open the tool by squeezing the handles together. At the end of the closing stroke, the ratchet 
mechanism will release the handles, and the hand tool will spring open. 
 
Crimping Terminals 
 

Swing the terminal locator against the crimp tool and 
turn the lock up to lock the locator. Terminals can be 
loaded easily while the locator is against the crimp tool 
and locked. The spring-loaded locator needs to be in 
the up position for terminals to load easily. See Figure 
3. 

 

1.

 

To raise the wire stop, press the tab on the wire 
stop as shown in Figure 3. Insert the proper 
terminal into the nest opening and release the 
wire stop to lower it. When choosing the nest 
opening, make sure it will correspond with the A 
or B profile on the hand tool. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

2.

 

Insert the proper pre-striped wire over the terminal. Gently touch the wire stop with the end 
of the wire. See Figures 4 and 5. 

3.

 

Compress the terminal by squeezing the tool handles until the ratchet mechanism cycle has 
been completed. Release handles to open the jaws. 

 

Note: The tamper-proof ratchet action will not release the tool until it has been fully closed. 

 

4.

 

Remove the crimped terminal from the terminal locator by pressing the tab on the wire stop 
and gently pulling on the wire. 

5.

 

Visually inspect the crimped terminal for proper crimp location and crimp height. 

 
For the Battery Power Tool 
 

1.

 

Cycle the battery power tool to crimp the terminal to the wire. 

2.

 

Remove the crimped terminal from the terminal locator by pressing down on the wire stop and 
gently pulling on the wire. The terminal locator can be in either position. 

3.

 

Visually inspect the crimped terminal for proper crimp location. 

 

 

HANDLE OPEN 

LOCK IN UP RIGHT 

POSITION 

LOCATOR 

CLOSED 

Figure 3 

MALE OR 

FEMALE 

TERMINAL 

PUSH HERE 

TO OPEN 

WIRE STOP 

LOCATOR 

ANVIL 

TERMINAL 

WIRE 

PUNCH 

WIRE AGAINST STOP 

Figure 5 

WIRE STOP 

Summary of Contents for 63827-1600

Page 1: ... with a single Battery Powered Tool This tool is IPC WHMA A 620 Class 2 and RoHS compliant SCOPE Products Super Sabre Male and Female Crimp Terminals 10 AWG Terminal Series No Terminal Order No Wire Size Insulation Diameter 1 Strip Length Reel AWG mm mm In mm In 171825 171825 0100 171825 8100 10 4 60 Ref 181 Ref 7 9 8 3 0 31 0 33 171826 171826 0100 171826 8100 171826 0200 171826 8200 Customer to c...

Page 2: ... the minimum pull force specifications listed CAUTION Install only Molex terminals listed above with this tool Do not crimp hardened objects as damage can occur to the tool or die INSTALLATION To install the tool kit into the power crimp head follow the steps below Anvils and Punches Installation 1 Insert the anvils into the bottom slots of the nest Install the M4 x 10 long BHCS and tighten in pla...

Page 3: ...th the A or B profile on the hand tool 2 Insert the proper pre striped wire over the terminal Gently touch the wire stop with the end of the wire See Figures 4 and 5 3 Compress the terminal by squeezing the tool handles until the ratchet mechanism cycle has been completed Release handles to open the jaws Note The tamper proof ratchet action will not release the tool until it has been fully closed ...

Page 4: ...ever become stuck or jammed in a partially closed position do not force the handles open or closed The tool will open easily by rotating the small slotted screw marked with an arrow See Figure 9 Warranty This tool kit is for electrical terminal crimping purposes only This tool kit is made of the best quality materials All vital components are long life tested All tools are warranted to be free of ...

Page 5: ...s for this tool kit Tool Kit Order No Tool Order no Tool Description Power Head Order No Adapter Description Figure No 63827 1670 63810 1050 Hand Crimp Frame Short 7 63810 1000 Hand Crimp Frame Long 7 63816 0270 Battery Power Tool 110 V 63816 0300 Power Crimp Head 8 63816 0280 Battery Power Tool 220 V 63816 0300 Power Crimp Head 8 Applications for the Tool Kit Hand Crimp Tool Battery Powered Tool ...

Page 6: ...n Date 09 23 21 RATCHET RELEASE SCREW Figure 9 M4 X 8mm LONG BHCS 2 1 3 M4 X 18mm LONG BHCS M4 X 10mm LONG BHCS 2 4 WITH TOOL KIT LOCATOR ONLY HAND TOOL PARTS LIST Item Number Order Number Description Quantity 1 63810 1000 Hand Crimp Frame Long 1 2 63827 1670 Tool Kit with Locator 1 3 63827 1673 Locator Base 1 4 63827 1675 Locator REF ...

Page 7: ... Item Order Number Engineering No Description Quantity 1 63816 0300 63816 0300 Power Crimp Head 1 2 63827 1670 63827 1670 Tool Kit 1 Application Tooling Support Phone 402 458 TOOL 8665 E Mail applicationtooling molex com Website www molex com applicationtooling Molex is a registered trademark of Molex LLC in the United States of America and may be registered in other countries all other trademarks...

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