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Hand Crimp Tool Super-Sabre Crimp Terminals 

Doc No: ATS-6382716HM 

Release Date: 01-17-14 

UNCONTROLLED COPY

 

Page 4 of 7 

Revision: D 

Revision Date: 09-23-21 

MAINTENANCE 

 
It is recommended that each operator of the tool be made aware of and responsible for the following 
maintenance steps: 
 

1.

 

Remove dust, moisture and other 
contaminants with a clean brush or a 
soft, lint-free cloth. 

2.

 

Do not use any abrasive materials that 
could damage the tool. 

3.

 

Make certain all pins, pivot points and 
bearing surfaces in the tool head are 
protected with a thin coat of high-
quality machine oil. Do not oil 
excessively. This tool was engineered 
for durability, but like any fine piece of 
equipment, it needs cleaning and 
lubrication for a maximum service life 
of trouble-free crimping. The use of a 
light oil such as 30 weight automotive 
oil every 5,000 crimps or monthly will 
significantly enhance the tool life and ensure a stable calibration. See Figures 6A or 6B for 
lubrication points. 

4.

 

Store the tool in a clean and dry area when it is not in use. 

 
Miscrimps or Jams for Hand Crimp Tools Only (See Figure 9) 
 

Should this tool ever become stuck or jammed in a partially closed position, 

do not force 

the handles open or closed.

 The tool will open easily by rotating the small slotted screw 

marked with an arrow. See Figure 9. 

 
Warranty 
 

This tool kit is for electrical terminal crimping purposes only. This tool kit is made of the best 
quality materials. All vital components are long life tested. All tools are warranted to be free of 
manufacturing defects for a period of 30 days. Should such a defect occur, Molex will repair or 
exchange the tool kit free of charge. This repair or exchange will not be applicable to altered, 
misused or damaged tools. 

 
Handheld crimping tools are intended for low volume, prototyping or repair requirements only. 
 

CAUTION: Molex crimp specifications are valid only when used with Molex terminals and 

tooling. 

 

CAUTIONS 

 

1.

 

Manually powered hand tools are intended for low-volume use or field repair. This tool is 

NOT

 

intended for production use. Repetitive use of this tool should be avoided. 

2.

 

Insulated rubber handles are not protection against electrical shock. 

3.

 

Wear eye protection at all times. 

4.

 

Use only the Molex terminals specified for crimping with this tool. 

 

CAUTION: Repetitive use of this tool should be avoided. 

 

 

Figure 6B 

LUBRICATION POINTS 

(BOTH SIDES) LIGHT 

OIL 

(EVERY 3 MONTHS OR 

5,000 CRIMPS) 

Figure 6A 

Summary of Contents for 63827-1600

Page 1: ... with a single Battery Powered Tool This tool is IPC WHMA A 620 Class 2 and RoHS compliant SCOPE Products Super Sabre Male and Female Crimp Terminals 10 AWG Terminal Series No Terminal Order No Wire Size Insulation Diameter 1 Strip Length Reel AWG mm mm In mm In 171825 171825 0100 171825 8100 10 4 60 Ref 181 Ref 7 9 8 3 0 31 0 33 171826 171826 0100 171826 8100 171826 0200 171826 8200 Customer to c...

Page 2: ... the minimum pull force specifications listed CAUTION Install only Molex terminals listed above with this tool Do not crimp hardened objects as damage can occur to the tool or die INSTALLATION To install the tool kit into the power crimp head follow the steps below Anvils and Punches Installation 1 Insert the anvils into the bottom slots of the nest Install the M4 x 10 long BHCS and tighten in pla...

Page 3: ...th the A or B profile on the hand tool 2 Insert the proper pre striped wire over the terminal Gently touch the wire stop with the end of the wire See Figures 4 and 5 3 Compress the terminal by squeezing the tool handles until the ratchet mechanism cycle has been completed Release handles to open the jaws Note The tamper proof ratchet action will not release the tool until it has been fully closed ...

Page 4: ...ever become stuck or jammed in a partially closed position do not force the handles open or closed The tool will open easily by rotating the small slotted screw marked with an arrow See Figure 9 Warranty This tool kit is for electrical terminal crimping purposes only This tool kit is made of the best quality materials All vital components are long life tested All tools are warranted to be free of ...

Page 5: ...s for this tool kit Tool Kit Order No Tool Order no Tool Description Power Head Order No Adapter Description Figure No 63827 1670 63810 1050 Hand Crimp Frame Short 7 63810 1000 Hand Crimp Frame Long 7 63816 0270 Battery Power Tool 110 V 63816 0300 Power Crimp Head 8 63816 0280 Battery Power Tool 220 V 63816 0300 Power Crimp Head 8 Applications for the Tool Kit Hand Crimp Tool Battery Powered Tool ...

Page 6: ...n Date 09 23 21 RATCHET RELEASE SCREW Figure 9 M4 X 8mm LONG BHCS 2 1 3 M4 X 18mm LONG BHCS M4 X 10mm LONG BHCS 2 4 WITH TOOL KIT LOCATOR ONLY HAND TOOL PARTS LIST Item Number Order Number Description Quantity 1 63810 1000 Hand Crimp Frame Long 1 2 63827 1670 Tool Kit with Locator 1 3 63827 1673 Locator Base 1 4 63827 1675 Locator REF ...

Page 7: ... Item Order Number Engineering No Description Quantity 1 63816 0300 63816 0300 Power Crimp Head 1 2 63827 1670 63827 1670 Tool Kit 1 Application Tooling Support Phone 402 458 TOOL 8665 E Mail applicationtooling molex com Website www molex com applicationtooling Molex is a registered trademark of Molex LLC in the United States of America and may be registered in other countries all other trademarks...

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