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Hand Crimp Tool For Low Force Micro-Fit 3.0™ Crimp Terminals 

Doc No: ATS-638192900 

Release Date: 12-10-08

 

UNCONTROLLED COPY

 

Page 6 of 7 

Revision: B 

Revision Date: 09-22-10 

 

Warranty 

 
This tool is for electrical terminal crimping purposes only.  This tool is made of the best quality materials.  All vital 
components are long life tested.  All tools are warranted to be free of manufacturing defects for a period of 30 
days.  Should such a defect occur, we will repair or exchange the tool free of charge.  This repair or exchange will 
not be applicable to altered, misused, or damaged tools.  This tool is designed for hand use only.  Any clamping, 
fixturing, or use of handle extensions voids this warranty. 
 

CAUTION

:  Molex crimp specifications are valid only when used with Molex terminals and tooling. 

 

CAUTIONS: 

 
1.

 

Manually powered hand tools are intended for low volume or field repair.  This tool is 

NOT

 intended for 

production use.  Repetitive use of this tool should be avoided. 

2.

 

Insulated rubber handles are not protection against electrical shock. 

3.

 

Wear eye protection at all times. 

4.

 

Use only the Molex terminals specified for crimping with this tool. 

 

Certification 

Molex does not certify or re-certify hand tools but rather supplies the following guidelines for customers to re-certify 
hand tools. 
 

%

 

This tool is qualified to pull force only.  See the Molex web site for the Quality Crimp Handbook for more 
information on pull testing. 

%

 

If the tool does not meet minimum pull force values, handle preload should be increased and the pull test 
rerun, (See How to Adjust Preload). 

%

 

When the hand tool is no longer capable of achieving minimum pull force, it should be taken out of service and 
replaced. 

Summary of Contents for 63819-2900

Page 1: ... in the proper crimping position Right and Left handed applications This tool is IPC WHMA A 620 Class 2 compliant This tool is RoHS compliant however RoHS compliant is not required SCOPE Products Low Force Micro Fit 3 0 Crimp Terminals 20 30 AWG Terminal Series No Terminal Order No Wire Size Insulation Diameter Strip Length Reel AWG mm mm In mm In 46235 46235 0001 46235 0002 20 24 0 50 0 20 1 30 1...

Page 2: ...63 22 3 5 00 X 26 0 13 0 45 0 56 018 022 1 00 039 1 35 053 1 35 053 13 4 3 00 X 28 0 08 0 45 0 56 018 022 1 00 039 1 35 053 1 35 053 8 9 2 00 X 30 0 05 0 45 0 56 018 022 1 00 039 1 35 053 1 35 053 6 7 1 50 X OPERATION CAUTION Install only Molex terminals listed above with this tool Do not crimp hardened objects as damage can occur to the tool or die Open the tool by squeezing the handles together ...

Page 3: ...andles to open the jaws Note The tamper proof ratchet action will not release the tool until it has been fully closed 8 Remove the crimped terminal from the terminal locator by pulling on the wire 9 Visually inspect the crimped terminal for proper crimp location 10 On some large O D wires it may not be possible to insert the wire with the tool partially closed Those wires should be inserted with t...

Page 4: ...top hooks 2 into the hand tool top slots 7 Rotate the locator down and press the lower tabs into the two bottom slots of the hand tool To secure the locator into place the lower tabs must snap into place on the hand tool frame Right or Left Hand Operation This hand tool has an added feature that can be converted from a right handed application to a left handed application It is necessary to revers...

Page 5: ...characteristics of an application 5 When tool is not in use keep the handles closed to prevent objects from becoming lodged in the crimping dies and store the tool in a clean dry area Miscrimps or Jams Should this tool ever become stuck or jammed in a partially closed position Do Not force the handles open or closed The tool will open easily by pressing up on the ratchet release lever in the movab...

Page 6: ...nly when used with Molex terminals and tooling CAUTIONS 1 Manually powered hand tools are intended for low volume or field repair This tool is NOT intended for production use Repetitive use of this tool should be avoided 2 Insulated rubber handles are not protection against electrical shock 3 Wear eye protection at all times 4 Use only the Molex terminals specified for crimping with this tool Cert...

Page 7: ...CONTROLLED COPY Page 7 of 7 Revision B Revision Date 09 22 10 RATCHET RELEASE LEVER 2 Figure 13 1 3 PARTS LIST Item Number Order Number Description Quantity REF 63819 2900 Hand Crimp Tool Figure 13 1 63819 2975 Locator Assembly 1 2 63810 0104 Spring Return 1 3 63810 0105 Spring Ratchet 1 http www molex com ...

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