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Hand Crimp Tool for CP 1.5 Series Crimp Terminals 

Doc No: ATS-638118900 

Release Date: 02-12-07 

UNCONTROLLED COPY

 

Page 4 of 6 

Revision: D 

Revision Date: 11-22-10 

NUMBERED ADJUSTMENT 

WHEEL 

Figure 4 

TURN CLOCKWISE (CW) OR 

COUNTER CLOCKWISE (CCW) 

TO ADJUST THE PRE-LOAD 

TURN WITH A SMALL 

SCREW DRIVER 

REMOVE THE LOCKING 2MM SCREW 

 

4.

 

Replace the 2mm locking screw, aligning the nearest notch in the setting wheel to locking screw. 

5.

 

Check the crimp specifications and conduct a pull test after tool handle preload force is adjusted.  Repeat these 
steps until the desired result is obtained. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Warranty 

 
This tool is for electrical terminal crimping purposes only.  This tool is made of the best quality materials.  All vital 
components are long life tested.  All tools are warranted to be free of manufacturing defects for a period of 30 
days.  Should such a defect occur, we will repair or exchange the tool free of charge.  This repair or exchange will 
not be applicable to altered, misused, or damaged tools.  This tool is designed for hand use only.  Any clamping, 
fixturing, or use of handle extensions voids this warranty. 
 

CAUTION

:  Molex crimp specifications are valid only when used with Molex terminals and tooling. 

 

CAUTIONS: 

 
1.

 

Manually powered hand tools are intended for low volume, prototyping, or field repair.  This tool is 

NOT

 

intended for production use.  Repetitive use of this tool should be avoided. 

2.

 

Insulated rubber handles are not protection against electrical shock. 

3.

 

Wear eye protection at all times. 

4.

 

Use only the Molex terminals specified for crimping with this tool. 

Summary of Contents for 63811-8900

Page 1: ...oper crimping position This tool is WHMA IPCA620 Class 3 only with specified wire types and RoHS compliant SCOPE Products 1 50mm 059 CP 1 5 Female Crimp Terminals for CMC connector 1 00 0 50mm2 Terminal Series No Terminal Order No Wire Size Insulation Diameter Strip Length Available in Reel form only AWG mm mm In mm In 98915 64323 98915 1029 98915 1319 64323 1029 64323 1319 1 00 1 75 1 90 069 075 ...

Page 2: ... preformed to check hand tool crimp Pull Force value Must exceed the Minimum pull force specifications listed OPERATION CAUTION Install only Molex terminals listed above with this tool Do not crimp hardened objects as damage can occur to the tool or die Open the tool by squeezing the handles together at the end of the closing stroke the ratchet mechanism will release the handles and the hand tool ...

Page 3: ...nd tool particularly from crimping area 5 When tool is not in use keep the handles closed to prevent objects from becoming lodged in the crimping dies and store the tool in a clean dry area Miscrimps or Jams Should this tool ever become stuck or jammed in a partially closed position Do Not force the handles open or closed The tool will open easily by pressing the ratchet release lever up See Figur...

Page 4: ...t quality materials All vital components are long life tested All tools are warranted to be free of manufacturing defects for a period of 30 days Should such a defect occur we will repair or exchange the tool free of charge This repair or exchange will not be applicable to altered misused or damaged tools This tool is designed for hand use only Any clamping fixturing or use of handle extensions vo...

Page 5: ...y To re certify crimp a terminal to a wire which has been stripped 12 7mm 1 2 long so there is no crimping of the insulation Pull the terminal and wire at a rate no faster than 25mm 1 00 per minute See the Molex web site for the Quality Crimp Handbook for more information on pull testing If the tool does not meet minimum pull force values handle preload should be increased and the pull test rerun ...

Page 6: ...COPY Page 6 of 6 Revision D Revision Date 11 22 10 1 Figure 5 M3 X 6LG BHCS 2 3 4 PARTS LIST Item Number Order Number Description Quantity REF 63811 8900 Hand Crimp Tool Figure 5 1 63811 8975 Locator 1 2 11 11 0320 Spring Ratchet 1 3 63600 0479 Spring Main 1 4 69008 0972 Adjuster Wheel 1 http www molex com ...

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