Hand Crimp Tool for CP 1.5 Series Crimp Terminals
Doc No: ATS-638118900
Release Date: 02-12-07
UNCONTROLLED COPY
Page 2 of 6
Revision: D
Revision Date: 11-22-10
CRIMP SPECIFICATION
After crimping, the conductor profiles should measure the following, see note.
Terminal Series No.
Wire Size
Conductor Crimp
Insulation Crimp
Pull Force
Minimum
Profile
Height (Ref.)
Height (Ref.)
AWG mm
2
mm
In.
mm
In.
N
Lb. 0.5-0.6 0.75-1.00
98915
1.00
1.25-1.35 .049-.053 2.45-2.65 .096-.104 115.0 25.90
X
0.75
1.25-1.35 .049-.053 2.25-2.45 .089-.096
90.0 20.25
X
0.60
1.20-1.30
047-.051
2.15-2.35 .085-.093
80.0 18.00
X
0.50
1.20-1.30
047-.051
2.15-2.35 .085-.093
70.0 15.75
X
64323
1.00
1.25-1.35 .049-.053 2.45-2.65 .096-.104 115.0 25.90
X
0.75
1.25-1.35 .049-.053 2.25-2.45 .089-.096
90.0 20.25
X
0.60
1.20-1.30
047-.051
2.15-2.35 .085-.093
80.0 18.00
X
0.50
1.20-1.30
047-.051
2.15-2.35 .085-.093
70.0 15.75
X
Note:
A crimp height chart is provided with this manual as Reference Only. Due to the wide range of wires, strands,
insulation diameters, and durometers, actual crimp height measurements may very slightly. An occasional,
destructive, pull force test should be preformed to check hand tool crimp. Pull Force value Must exceed the
Minimum pull force specifications listed
OPERATION
CAUTION:
Install only Molex terminals listed above with this tool. Do not crimp hardened objects as
damage can occur to the tool or die.
Open the tool by squeezing the handles together, at the end of the
closing stroke, the ratchet mechanism will release the handles,
and the hand tool will spring open.
Crimping Terminals
1.
Select the desired terminal listed in the preceding charts.
2.
Position the terminal from the back of the hand tool up and
into the proper locator opening with the crimp barrels centered
over the anvils. See Figure 1. Make sure when choosing the
correct nest and locator opening, it will correspond with the
pocket marked with the wire size profile on the hand tool.
3.
Partially close the jaws of the hand tool by squeezing the
handles until you hear the fist click of the ratchet. This will
move the wire stop into position.
4.
From the front of the hand tool insert the pre-stripped wire
over the terminal and against the wire stop. See Figure 2.
5.
Compress the terminal by squeezing the tool handles until the
ratchet mechanism cycle has been completed. Release
handles to open the jaws.
Figure 1
LOCATOR
WIRE STOP
TERMINAL INSIDE
THE GROOVE
OF THE LOCATOR
BACK OF THE
HANDTOOL
