molex 35477 Series Specification Sheet Download Page 8

Page: 8 / 9

Tool Kit for Bulb Socket Wedge Crimp Terminals

Doc No: ATS-6381953HM Release Date: 01-06-09

UNCONTROLLED COPY

Page 8 of 9

Revision: B

Revision Date: 10-07-10

RATCHET

RELEASE SCREW

Figure 11

M4 X 6mm

LONG BHCS

M4 X 12mm

LONG BHCS

WITH TOOL KIT

LOCATOR ONLY

M4 X 12mm

LONG BHCS

HAND TOOL PARTS LIST

Item Number

Order Number

Description

Quantity

63810-0100

Hand Crimp Frame (Short)

63810-0101

Wrench Set (Not included)

63810-0102

Locator Base

63810-0103

Repair Kit (Not included)

63819-5370

Tool Kit with Locator

63819-5375

Locator (only)

REF

Summary of Contents for 35477 Series

Page 1: ...positioning Easy handling due to outstanding force ratio Tool kits are easily installed into the Hand Crimp Tool or the 63816 0300 Power Crimp Head which is installed into the 63816 0200 110 V or the 63816 0250 220 V Battery Powered Tool Many different Tool kits can be used with a single Battery Powered Tool This tool is IPC WHMA A 620 Class 2 and RoHS compliant SCOPE Products Bulb Socket Wedge Te...

Page 2: ... 7 max 185 max 127 5 28 66 X Tool Qualification Notes 1 Pull Force should be measured with no influence from the insulation crimp 2 The above specifications are guidelines to an optimum crimp Note A crimp height chart is provided with this manual as Reference Only Due to the wide range of wires strands insulation diameters and durometers actual crimp height measurements may very slightly An occasi...

Page 3: ...dles and the hand tool will spring open Crimping Terminals 1 Select the desired terminal listed in the preceding charts 2 Swing the terminal locator away from the crimp tool shown in Figure 3 Some terminals with large insulation grips may interfere with the crimp tooling when swinging the locator into position The terminal must then be loaded into the locator in the closed crimp position 3 When us...

Page 4: ...thumb while pulling the locator up Slip the locator off the top of the brass pivot shaft See Figure 6 4 Replace it with the proper locator by putting over the brass pivot shaft and snapping it into place Maintenance It is recommended that each operator of the tool be made aware of and responsible for the following maintenance steps 1 Remove dust moisture and other contaminants with a clean brush o...

Page 5: ...andle force 4 Replace the locking screw aligning the nearest notch in the setting wheel to locking screw 5 Replace the handle grip 6 Check the crimp specifications or conduct a pull test after tool handle preload force is adjusted Warranty This tool is for electrical terminal crimping purposes only This tool is made of the best quality materials All vital components are long life tested All tools ...

Page 6: ...rce only To re certify crimp a terminal to a wire which has been stripped 12 7mm 1 2 long so there is no crimping of the insulation Pull the terminal and wire at a rate no faster than 25mm 1 00 per minute See the Molex web site for the Quality Crimp Handbook for more information on pull testing If the tool does not meet minimum pull force values handle preload should be increased and the pull test...

Page 7: ...lications for the Tool Kit Hand Crimp Tool Battery Powered Tool Figure 9 Figure 10 WARNING NEVER operate service install tool kits or adjust the Power Crimp Head without proper instruction and without first reading and understanding the instructions in the proper Manual or Specification Sheet See Chart above for the correct Manual or Specification Sheet WARNING NEVER install tooling or service thi...

Page 8: ... 11 1 6 M4 X 6mm LONG BHCS M4 X 12mm LONG BHCS 5 3 WITH TOOL KIT LOCATOR ONLY M4 X 12mm LONG BHCS 4 4 2 5 HAND TOOL PARTS LIST Item Number Order Number Description Quantity 1 63810 0100 Hand Crimp Frame Short 1 2 63810 0101 Wrench Set Not included 0 3 63810 0102 Locator Base 1 4 63810 0103 Repair Kit Not included 0 5 63819 5370 Tool Kit with Locator 1 6 63819 5375 Locator only REF ...

Page 9: ...OLLED COPY Page 9 of 9 Revision B Revision Date 10 07 10 Figure 12 1 2 2 M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS 1 POWER HEAD PARTS LIST Item Order No Engineering No Description Quantity 1 63816 0300 63816 0300 Power Crimp Head 1 2 63819 5370 63819 5370 Tool Kit 1 http www molex com ...

Search results

Summary of Contents for 35477 Series

Reviews:

Related manuals for 35477 Series

Brands by name

Popular brands

molex 35477 Series, Specification Sheet

Search results

Summary of Contents for 35477 Series

Reviews:

Related manuals for 35477 Series

Brands by name

Popular brands