Tool Kit for Bulb Socket Wedge Crimp Terminals
Doc No: ATS-6381953HM Release Date: 01-06-09
UNCONTROLLED COPY
Page 2 of 9
Revision: B
Revision Date: 10-07-10
ANVILS
POWER
CRIMP
HEAD
Figure 1
PUNCHES
M4 X 10 LONG
BHCS
M4 X 18 LONG
BHCS
SWING
LOCATOR
OPEN
PRESS DOWN
ON THE BRASS
PIVOT SHAFT
LIFT UP ON
THE LOCATOR
Figure 2
CONDITIONS:
After crimping, the conductor profiles should measure the following (see notes on page 5).
Terminal
Series No.
Wire
Size
Conductor Crimp
Insulation Crimp
Pull Force
Minimum
Profile
Height (Ref.)
Width (Ref.)
Height (Ref.)
Width (Ref.)
mm
2
mm
In.
mm
In.
mm
In.
mm
In.
N
Lb. A B C
35477
0.50 1.25-1.35 .049-.053 2.00 - 2.10 .079 - .083 4.2 max .165 max 4.5 max .177 max 88.2 19.84
X
0.75 1.40-1.50 .055-.059 2.00 - 2.10 .079 - .083 4.4 max .173 max 4.7 max .185 max 107.8 24.25 X
0.85 1.45-1.55 .057-.061 2.00 - 2.10 .079 - .083 4.4 max .173 max 4.7 max .185 max 127.5 28.66 X
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Note:
A crimp height chart is provided with this manual as Reference Only. Due to the wide range of wires, strands,
insulation diameters, and durometers, actual crimp height measurements may very slightly. An occasional,
destructive, pull force test should be preformed to check hand tool crimp. Pull Force value must exceed the
minimum pull force specifications listed.
CAUTION:
Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage
can occur to the tool or die.
INSTALLATION
To install the Tool Kit into the Power Crimp Head follow the steps below:
Anvils and Punches Installation
1.
Insert the Anvils into the bottom slots of the nest. Install the M4 x 10 long BHCS and tighten in place.
2.
Insert the Punches into the top slots of the nest. Install the M4 x 18 long BHCS and tighten in place. See
Figure 1.
