molex 19279-0001 Operating And Maintenance Instructions Manual Download Page 7

Page: 7 / 18

AT-200 Air-Powered Crimp Tool

Doc No: TM-192790001

Release Date: 07-01-02

UNCONTROLLED COPY

Page 7 of 18

Revision: D

Revision Date:11-10-09

Section 2

2.1

Changing Crimp Tool Heads

2.2

Insulation Support Crimp Adjustment
(Older style fixed jaw air powered crimp tools heads)

2.3

Insulation Support Crimp Adjustment
(Newer style insertion air powered crimp tools heads)

2.4

Terminal Crimping

2.5

Maintenance

Summary of Contents for 19279-0001

Page 1: ...lease Date 07 01 02 UNCONTROLLED COPY Page 1 of 18 Revision D Revision Date 11 10 09 AT 200 AIR POWERED CRIMPING TOOL Operating and Maintenance Instructions with Optional Bench Adapter and Foot Switch...

Page 2: ...APPLICABLE AIR POWERED CRIMPING TOOL MANUALS NEVER INSTALL OR SERVICE THIS MACHINE WHILE CONNECTED TO THE COMPRESSED AIR SOURCE CAUTION THE MOLEX AT 200 AIR POWERED CRIMPING TOOL IS DESIGNED TO BE USE...

Page 3: ...c No TM 192790001 Release Date 07 01 02 UNCONTROLLED COPY Page 3 of 18 Revision D Revision Date 11 10 09 Table of Contents 1 General Description and Operation 2 Changing Crimping Heads 3 Parts List As...

Page 4: ...very Check Carefully remove the AT 200 Air Powered Crimping Tool from its shipping container and determine that the following items are included in the package 19279 0001 Air Powered Crimping Tool 192...

Page 5: ...LY TRIGGER Figure 1 Operation 1 Read the following instructions before attempting to operate tool 2 Connect the air hose to the tool and to the air supply 85 to 95 PSI Do not exceed 100 PSI May cause...

Page 6: ...Pull the safety outward from the end of the trigger and rotate it until the next detent position engages See Figure 3 Note Always use the safety or disconnect air supply when changing crimping heads 4...

Page 7: ...18 Revision D Revision Date 11 10 09 Section 2 2 1 Changing Crimp Tool Heads 2 2 Insulation Support Crimp Adjustment Older style fixed jaw air powered crimp tools heads 2 3 Insulation Support Crimp A...

Page 8: ...RECT CAM ALIGNMENT 1 4 20 HOLE CORRECT CAM ALIGNMENT Figure 5 TRIGGER SAFETY LOCKED CAM 1 4 20 HOLE 2 1 Changing Crimp Tool Heads 1 Engage the trigger safety or disconnect the air supply 2 Remove the...

Page 9: ...ir powered crimp tools heads 1 The crimp tool heads for the insulated terminals and the connectors feature an adjustable insulation support crimp to accommodate varying wire insulation diameters See F...

Page 10: ...le for the following maintenance steps 1 Remove dust moisture and other contaminants with a clean brush or soft lint free cloth 2 Do not use any abrasive materials that could damage the tool 3 Make ce...

Page 11: ...AT 200 Air Powered Crimp Tool Doc No TM 192790001 Release Date 07 01 02 UNCONTROLLED COPY Page 11 of 18 Revision D Revision Date 11 10 09 Section 3 3 1 Parts Lists and Assembly Drawings...

Page 12: ...Assembly Figure 9 Item Order No Engineering No Description Qty Notes 1 19279 0080 19279 0080 Cam For AT 200 Air Tool 1 2 19279 0135 19279 0135 AT 200 Air Powered Crimping Tool 1 Figure 10 3 19279 0140...

Page 13: ...Buna O Ring 1 5 N A N A 1 0 ID by 1 13 16 OD by 3 32 Cross Section Buna O Ring 4 6 N A N A 1 5 8 ID by 1 3 4OD by 1 16 Cross Section Buna O Ring 3 7 N A N A 180 OD by 016 WD by 25 FL Compression Spri...

Page 14: ...ool Doc No TM 192790001 Release Date 07 01 02 UNCONTROLLED COPY Page 14 of 18 Revision D Revision Date 11 10 09 9 5 4 5 5 6 9 9 3 4 1 8 11 12 6 3 6 2 2 13 10 7 15 14 16 5 9 9 2 2 Figure 10 3 1 Parts L...

Page 15: ...nal Bench Adapter Figure 11 Item Order No Engineering No Description Qty 1 N A N A Dual Air Hose 1 8 ID by 8 1 2 N A N A Air Foot Switch 3B 30A2 S 1 3 N A N A 1 8 NPT M Fitting by 1 8 Barb 3 4 N A N A...

Page 16: ...imp Tool Doc No TM 192790001 Release Date 07 01 02 UNCONTROLLED COPY Page 16 of 18 Revision D Revision Date 11 10 09 Appendix A Options 1 Accessories 64001 4000 Full Cycle Pressure Electrical Control...

Page 17: ...they are correctly connected in the right positions which are clearly marked on the each side of the Cycle Box in Figure 1 4 The power is on if the Green indicator light is on 5 If the Yellow indicato...

Page 18: ...Cord 1 5 N A 1 4 OD Tubing 6 N A 1 8 NPT by 1 4 Tube Fitting 7 19078 0307 Bench Adapter Ref 8 19279 0001 Air Power Crimp Tool Ref 9 N A Filter Regulator Ref Available from an industrial supply company...