AT-200 Air-Powered Crimp Tool
Doc No: TM-192790001
Release Date: 07-01-02
UNCONTROLLED COPY
Page 10 of 18
Revision: D
Revision Date:11-10-09
LOOSEN THE
M4 SCREW
LUBRICATION POINTS
(BOTH SIDES)
LIGHT OIL (EVERY MONTH
OR 5,000 CRIMPS)
Figure 8
3/32” HEX
WRENCH
2.3
Insulation Support Crimp Adjustment
(Newer style insertable jaw air powered crimp tools)
For the new style crimp head tools, if the insulation part of the crimp needs to be adjusted, first loosen the M4
screw on the bottom tool jaw, then insert a 3/32” Hex wrench (supplied) into the bottom of the lower die. See
Figure 4. A clockwise (CW) rotation decreases the insulation crimp while a counter-clockwise (CCW) rotation
increases the insulation crimp. After adjusting retighten the M4 screw.
2.4 Terminal Crimping
Specifications and Instructions for crimping are included with the individual air powered crimp tool heads.
2.5
Maintenance
CAUTION
: Always disconnect air supply before all maintenance.
It is recommended that each operator of the tool be made aware of, and responsible for, the following
maintenance steps:
1.
Remove dust, moisture and other contaminants with a clean brush, or soft, lint-free cloth.
2.
Do not use any abrasive materials that could damage the tool.
3.
Make certain all pins; pivot points and bearing surfaces are protected with a thin coat of high quality machine
oil. Do not oil excessively. This tool needs cleaning and lubrication for a maximum service life of trouble-free
crimping. A light oil, such as 30
weight automotive oil used at the oil
points shown in Figure 8, every
5,000 crimps or monthly will
significantly enhance the tool life and
ensure a stable calibration.
4.
When tool is not in use store the tool
in a clean, dry area.
Warranty
This tool is for electrical terminal crimping
purposes only. This tool is made of the
best quality materials. All vital components are long-life tested. All tools are warranted to be free of manufacturing
defects for a period of
30 days.
Should such a defect occur, we would repair or exchange the tool free of charge.
This repair or exchange will not be applicable to altered, misused or damaged tools.
If seals are damaged the warranty is invalid.
CAUTION
: Molex crimp specifications are valid only when used with Molex terminals and tooling.