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Mohawk TR-33 Manual Download Page 87

 

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Summary of Contents for TR-33

Page 1: ...12 1 2015 doc Part No 601 800 311 READ MANUAL THOROUGHLY BEFORE INSTALLING OPERATING OR SERVICING THIS LIFT Deliver these instructions to lift owner user employer along with other instructional materials furnished with this lift MODEL TR 33 TR 33WT RATED 33 000 LB CAP MODEL TR 35 TR 35WT RATED 35 000 LB CAP MODEL TR 50 TR 50WT RATED 50 000 LB CAP MODEL TR 75 TR 75WT RATED 75 000 LB CAP WARRANTY CA...

Page 2: ...r more than that of the equipment should be used Cords rated for less current than the equipment may overheat Care should be taken to arrange the cord so that it will not be tripped over or pulled 8 Always unplug equipment from electrical outlet when not in use Never use the cord to pull the plug from the outlet Grasp plug and pull to disconnect 9 To reduce the risk of fire do not operate equipmen...

Page 3: ...state requirements ACCESSORIES All accessories i e jacking beams etc supplied with this lift are to be used on this lift only Accessories from other lifts are not acceptable and could result in injury to the user If attachments accessories or configuration modifying components are used on this lift and if they are not certified for use on this lift then the certification of this lift shall become ...

Page 4: ...or Place Card Here Please have this unit s model and serial number when calling for service Model Number ______________________ Serial Number ______________________ OR CONTACT 02 76 65 Vrooman Ave P O Box 110 Amsterdam NY 12010 Toll Free 1 800 833 2006 Local 1 518 842 1431 Fax 1 518 842 1289 Internet www MOHAWKLIFTS com E Mail Service MOHAWKLIFTS com ...

Page 5: ...OME ITEMS ON LIFT ARE SUBJECT TO NORMAL WEAR AND TEAR AND ARE NOT COVERED UNDER THIS WARRANTY STRUCTURAL AND MECHANICAL COMPONENTS ALL LIFTS STRUCTURAL AND MECHANICAL COMPONENTS OF THIS UNIT ARE GUARANTEED FOR THE BELOW STATED TIME FRAME SPECIFIC TO MODEL LISTED FROM THE DATE OF SHIPMENT FROM FACTORY AGAINST DEFECTS IN WORKMANSHIP AND OR MATERIALS WHEN LIFT IS INSTALLED AND USED ACCORDING TO SPECI...

Page 6: ...T DEFECTS IN WORKMANSHIP AND OR MATERIALS WHEN LIFT IS INSTALLED AND USED ACCORDING TO SPECIFICATIONS WARRANTY EXCEPTIONS ALL LIFTS ADJUSTMENTS THIS WARRANTY DOES NOT COVER CASUAL AND ROUTINE ADJUSTMENTS SUCH AS BUT NOT LIMITED TO FITTINGS SENSORS AND SWITCHES ANCHOR BOLT RE TIGHTENING OR ANY SHIMMING OR ADJUSTMENTS REQUIRED DURING A PROPER AND PROFESSIONAL INSTALLATION BY A QUALIFIED INSTALLER MA...

Page 7: ...cognized testing laboratory NRTL in accordance with ANSI UL 201 i The manufacturer s production facility must meet quality control requirements as set forth in the ANSI Z34 1 1987 and the ALI ETL Automotive Lift Certification Program Procedural Guide i All manufacturer provided instructions manuals and operator safety documents must meet the requirements of the ANSI ALI ALCTV 2011 and ANSI UL 201 ...

Page 8: ...NFORMATION 28 SERVICE CHART 29 MAINTENANCE CHART 29 x FIGURES DIAGRAMS LIFT SETUP DIMENSIONS DIAGONAL MEASUREMENT LAYOUT WEJ IT ANCHORS NYLON LOCK NUT ASSEMBLY CONTROL PANEL FUNCTIONS POST SHIMS FLOOR SLOPE SHIMMING GUIDELINES TRACK AUTO LEVEL SYSTEM WHEEL CHOCK PLACEMENT x ELECTRICAL HYDRAULIC SCHEMATICS HYDRAULIC SCHEMATIC 075 050 080 ELECTRICAL SCHEMATIC 075 050 093 BOX WIRING DIAGRAM 075 050 0...

Page 9: ...TE FLOOR VISUALLY LOOK OVER THE BAY FLOOR THE LIFT CAN NOT BE INSTALLED ON EXPANSION SEAMS OR CONCRETE THAT IS CRACKED THE LIFT CANNOT BE EXPECTED TO BE STRUCTURALLY SOUND ON DEFECTIVE CONCRETE TEST DRILL THE FLOOR TEST DRILL THE FLOOR TO VERIFY CONCRETE THICKNESS TEST DRILL EACH BAY WHEN MORE THAN ONE LIFT IS BEING INSTALLED FLOOR REQUIREMENTS THIS INFORMATION IS IN THE GENERAL FLOOR REQUIREMENTS...

Page 10: ...OUNTING HOLES x REFERENCE ANCHOR INSTALLATION INFO IN FIGURE SECTION FOR DRILLING AND WEJ IT WARNINGS AND INSTALLATION INSTRUCTIONS x CHECK THE DIMENSIONS OF THE POST AT THE BOTTOM FROM THE FACE OF POST ONE TO THE FACE OF POST NUMBER TWO x CHECK THE DIMENSIONS OF THE POST AT THE BOTTOM FROM THE FACE OF POST THREE TO THE FACE OF POST NUMBER FOUR x USE A SHARP DRILL BIT AS NOT TO DRILL AN UNDERSIZED...

Page 11: ...ELS OR ON ANY GROUND WITH A BASEMENT BENEATH WITHOUT WRITTEN AUTHORIZATION FROM THE BUILDING ARCHITECT NEVER NEVER HAND MIX YOUR OWN CONCRETE IF FOR ANY REASON A NEW CONCRETE SLAB SECTION IS REQUIRED FOLLOW THE INSTRUCTIONS FOR THE FLOOR MODIFICATION DATA FLOOR MODIFICATION DATA MODEL FOOTING THICKNESS FOUR PADS WIDTH X LENGTH VOLUME TR 33 35 50 75 12 INCHES 6 FT X 6 FT 5 4 CUBIC YARDS NOTE FOUR F...

Page 12: ...7 FT 324 IN SHIPPING WEIGHT 17 000 LBS POWER UNIT SPECIFICATIONS MONARCH MODEL T 12 30 0 20 01 1 070000 00 0 0 MOTOR VOLTAGE 208 230 VAC 460 VAC MOTOR HORSE POWER 10 HP 10 HP MOTOR FULL LOAD AMPS 40 AMP 20 AMP MOTOR PHASE THREE PHASE MOTOR CYCLE HERTZ 60 HZ MOTOR SPEED RPM 1800 RPM PUMP FLOW GPM 8 8 GPM RESERVOIR CAPACITY GALLONS 30 U S GALLON POWER UNIT HORIZONTAL HYDRAULIC FLUID MEDIUM DEXRON II...

Page 13: ...OUT WRITTEN AUTHORIZATION FROM 02 76 CERTAIN ALLOY OR HEAT TREATED COMPONENTS MAY BE DISTORTED OR WEAKENED RESULTING IN AN UNSAFE CONDITION 02 76 IS NOT RESPONSIBLE FOR DISTORTIONS WHICH RESULT FROM WELDING ON THIS EQUIPMENT AFTER MANUFACTURING IS COMPLETED UNAUTHORIZED WELDING APPLICATION OF HEAT OR MODIFICATION OF THIS EQUIPMENT VOIDS ANY AND OR ALL APPLICABLE WARRANTIES COVERING THIS EQUIPMENT ...

Page 14: ...RITICALLY AWARE OF THE PROPER OPERATING PROCEDURES POTENTIAL DANGERS AND SPECIFIC APPLICATION OF THIS EQUIPMENT SHOULD BE ALLOWED TO TOUCH THE CONTROLS AT ANY TIME SAFE OPERATION OF THIS EQUIPMENT IS DEPENDENT ON USE IN COMPLIANCE WITH THE OPERATION PROCEDURES OUTLINED IN THIS MANUAL ALONG WITH THE MAINTENANCE AND INSPECTION PROCEDURES WITH CONSIDERATION OF PREVAILING CONDITIONS THE EQUIPMENT DESC...

Page 15: ... PACKAGE 1 FILE MAN1313 PARTS BOX 2 6 050 000 032 TUBING ASSEMBLY 6 035 001 006 TUBING ASSEMBLY CLUSTER W T FITTING 1 050 010 016 SMALL PARTS BAG 6 601 630 002 SPRAY PAINT YELLOW 6 601 630 001 SPRAY PAINT RED 16 600 670 002 WEJ IT ANCHOR 3 4 X 5 32 600 640 024 BOLT 3 4 X 2 1 2 IN 16 6000640 028 BOLT 3 4 X 3 1 2 IN 48 600 690 003 NUT 3 4 NF NLN 4 050 000 160 CARRIAGE COVER PLATE 2 050 010 115 CROSS...

Page 16: ...G YOUR LOCAL MOHAWK DISTRIBUTOR USING A CHALK LINE LAYOUT THE FLOOR DIMENSIONS WHERE THE UNIT IS TO BE LOCATED NOTE THE CARRIAGES AND CROSS RAILS ARE MATCHED DRILLED ONE TWO THREE AND FOUR THESE ARE REFERENCE MARKS ON THE TOP OF THE CROSS RAIL AND THE TOP PLATE ON THE ADJOINING CARRIAGE ALIGN POST ONE AND TWO INTO PLACE ON THE CHALK LINE LAYOUT NOTE x POST TWO IS TO BE SET ONE FOOT OUT AWAY FROM P...

Page 17: ...ALK LINE LAYOUT POST THREE IS TO BE SET ONE FOOT OUT AWAY FROM POST FOUR UNTIL THE CROSS RAIL CHAINS HAVE BEEN ROUTED THROUGH THE CARRIAGES SET THE CROSS RAIL MARKED THREE AND FOUR INTO PLACE BETWEEN POST THREE AND FOUR IN THE CORRESPONDING ORIENTATION USING THE FISH TAPE ROUTE THE TWO EQUALIZING CHAINS THROUGH THE CROSS RAIL AND CARRIAGES LAY THE EXCESS CHAIN ONTO THE CROSS RAIL WARNING x DO NOT ...

Page 18: ...N THE CONTROL PANEL CONSOLE TO THE LOW POSITION x VERIFY THE MOTOR ROTATION x ENSURE ALL DEBRIS AND PERSONAL HAVE BEEN REMOVED FROM THE LIFTING AREA x PLACE THE POWER UNIT STARTER SWITCH ON THE CONTROL PANEL TO THE ON POSITION OBSERVE THE POWER INDICATOR LIGHT FOLLOWING THE PROCEDURES FOR RAISING AND LOWERING THE UNIT RAISE THE UNIT APPROXIMATELY ONE FOOT INSURE THAT THE TRACKS HAVE SEATED THEMSEL...

Page 19: ...SE LIFT THEN STOP AND VERIFY DRIFT DOWN OF CYLINDERS x NO VIBRATIONS FROM LOOSE CLAMPING ETC PRESS LOCK RELEASE AND LOWER UNIT VERIFY THE FOLLOWING x PROPER SYNCHRONIZATION OF TRACKS AND CROSSRAILS x UNIT IS LOWERING SMOOTHLY AIR IS BLEED FROM HYDRAULIC SYSTEM SEE BLEEDING PROCEDURE FOR MORE DETAILS x NO LEAKS PRESENT AT ANY FITTING JUNCTIONS x NO VIBRATIONS FROM LOOSE CLAMPING ETC x LOCKS ARE NOT...

Page 20: ... ON VERY LONG VEHICLE MAY NOT ALLOW FOR PROPER POSITIONING OF TIRES ON TRACKS TO GET THE CENTER OF GRAVITY OF THE VEHICLES CENTERED WITH THE CENTER OF THE TRACK LENGTH SHORT WHEEL BASE VEHICLES MAY OVERLOAD THE CENTRAL LENGTH OF THE TRACKS AS A RULE OF THUMB ALL MOHAWK 4 POST RUNWAY LIFTS ARE DESIGNED TO ACCOMMODATE WHEEL BASES THAT ARE 3 FEET SHORTER THAN THE LENGTH OF THE TRACKS MORE IF VEHICLES...

Page 21: ...E THE LIFT OR TO BE IN A LIFTING AREA DURING ITS OPERATION ONLY PROPERLY TRAINED PERSONNEL SHOULD BE ALLOWED TO OPERATE LIFT x NEVER RAISE VEHICLE WITH ANYONE INSIDE IT x BE SURE WORK AREA AROUND THE LIFT IS CLEAR AND FREE OF OBSTRUCTIONS DEBRIS GREASE OIL x NEVER ATTEMPT TO OPERATE A LIFT IF IT APPEARS TO BE MALFUNCTIONING OR IF BROKEN OR DAMAGED PARTS ARE EVIDENT x FULLY LOWER THE UNIT BEFORE LO...

Page 22: ...LLOWS FLUID TO ENERGIZE THE LIFTING CYLINDERS 10 FORE CONTROL BUTTON x WITH LEVEL CONTROL SWITCH IN THE MANUAL MODE ALLOWS OPERATOR TO MANUALLY ADJUST THE FORE END OF THE LIFT UP WHEN IT IS LOW INOPERABLE WHEN THE LEVEL CONTROL SWITCH IS IN THE AUTO MODE 11 FORE LEVEL INDICATOR LIGHT x WITH THE LEVEL CONTROL SWITCH IN AUTO WILL ILLUMINATE WHEN THE FORE END OF LIFT IS LOW WHEN THE LEVEL CONTROL SWI...

Page 23: ...MOHAWK MODEL TR 33 35 50 75 33WT 35WT 50WT 70WT 23 ...

Page 24: ...BE VERIFIED BY MONITORING THE PRESSURE GAUGES ON THE CONTROL CONSOLE PANEL THE READINGS SHOULD BE THE SAME OR WITHIN 300 P S I THE LIFT MAY NEED TO BE RAISED SLIGHTLY TO OBTAIN THESE PRESSURE READING x PLACE THE WHEEL CHOCKS IN A POSITION SO THAT THE VEHICLE WILL BE SECURE ON THE UNIT TO RAISE x TURN ON THE POWER UNIT x SIMULTANEOUSLY PRESS HOLD THE LOCK RELEASE THEN THE UP BUTTON x RAISE VEHICLE ...

Page 25: ...HOR SPECIFICATION SECTION x LUBRICATE LOCK BODY MAIN PIVOT PINS REMOVE WITH SNAP RING PLIERS WHEN FULLY LOWERED AND CLEAN LOCK PIVOT PIN AND LOCK BODY HOLE SPRAY PIN WITH A LIGHT LUBRICANT WD 40 OR EQUIVALENT THEN RE ASSEMBLE ENSURING SMOOTH MOTION x THE CHANNEL SECTIONS WHERE THE CARRIAGE BEARINGS RIDE AGAINST SHOULD BE CLEANED AND LUBRICATED USING SLIP PLATE OR A LIGHT LUBRICANT WD 40 x THE MAIN...

Page 26: ...MOHAWK MODEL TR 33 35 50 75 33WT 35WT 50WT 70WT 26 ...

Page 27: ...BUTTON RAISE UNIT APPROX 5 INCHES THEN WILE STILL DEPRESS THE LOCK RELEASE BUTTON DEPRESS THE LOWERING BUTTON OBSTRUCTION UNDER UNIT OR VEHICLE REMOVE OBSTRUCTION FORE AFT END NOT LOWERING RAISE LOW END TO EVEN UNIT BEFORE LOWERING USE THE FORE AFT BUTTONS RAISING OR LOWERING QUESTIONS IN AUTO POSITION RAISING UNIT STOPS THEN ONE END RAISES UNIT BEGINS TO RAISE NORMALLY UNIT IS AUTO LEVELING IF TH...

Page 28: ...E PROPERLY GROUNDED IN ACCORDANCE TO NEC ARTICLE 250 GROUNDING AND APPLICABLE LOCAL CODES 5 DENOTE WIRE NUMBERS 6 LABEL MARKERS SHALL BE PLACED ON ALL WIRES BOTH ENDS SWITCHES RELAYS LAMPS ETC ALL WIRES TO BE INSTALLED WITH TERMINAL LUGS ALL CONNECTIONS SHALL BE WRENCH TIGHT 7 THE FOLLOWING COLOR WIRES SHALL BE RESERVED GREEN ALL EQUIPMENT GROUNDING CONDUCTORS WHITE ALL NEUTRAL CONDUCTORS 8 VERIFY...

Page 29: ...33 35 50 75 33WT 35WT 50WT 70WT 29 MODEL SERIAL NUMBER DATE OF INSTALLATION SERVICE CHART DATE PART REPLACED SERVICED SERVICE COMPANY SERVICED BY MAINTENANCE CHART DATE MAINTENANCE PERFORMED SERVICE COMPANY SERVICED BY ...

Page 30: ...MODELS TR 33 35 50 75 TR 33WT 35WT 50WT 70WT FIGURES DIAGRAMS 02 76 65 VROOMAN AVENUE AMSTERDAM NY 12010 TOLL FREE 1 800 833 2006 FAX 1 518 842 1289 LOCAL 1 518 842 1431 ...

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Page 37: ...DICATOR FORE LEVEL OFF TRACK LEVELER FUNCTIONS FORE END OF LIFT IS LOW LIGHT OFF AFT LEVEL INDICATOR LIGHT ON INDICATOR FORE LEVEL AFT END OF LIFT IS LOW ON INDICATOR LIGHT AFT LEVEL OFF INDICATOR LIGHT FORE LEVEL USE ANTI FREEZE AS FLUID REPLACEMENT ONLY ...

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Page 41: ...MODELS TR 33 35 50 75 TR 33WT 35WT 50WT 70WT PARTS DRAWINGS 02 76 65 VROOMAN AVENUE AMSTERDAM NY 12010 TOLL FREE 1 800 833 2006 FAX 1 518 842 1289 LOCAL 1 518 842 1431 ...

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Page 71: ...MODELS TR 33 35 50 75 TR 33WT 35WT 50WT 70WT ELECTRICAL HYDRAULIC SCHEMATICS 02 76 65 VROOMAN AVENUE AMSTERDAM NY 12010 TOLL FREE 1 800 833 2006 FAX 1 518 842 1289 LOCAL 1 518 842 1431 ...

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Page 76: ...VROOMAN AVE AMSTERDAM NY 12010 TOLL FREE 1 800 833 2006 LOCAL 1 518 842 1431 FAX 1 518 842 1289 INTERNET www MOHAWKLIFTS com E MAIN Service MOHAWKLIFTS com PRE EXISTING SLAB REQUIREMENTS NEW SLAB RECOMMEDATIONS ...

Page 77: ... floor thickness and to confirm building drawings A core sample should be obtained and tested to verify minimum floor compressive strength When investigating floor properties consult building drawings to verify proper floor reinforcement All 2 post lifts require a continuous single slab Spanning expansion seams or positioning posts on separate slabs is not acceptable ALL MOHAWK LIFTS MUST BE INSTA...

Page 78: ...btained from the firm who supplies the concrete mixture at the time of the pour The slab above is designed as stand alone and does not take into account the contribution of strength from surrounding concrete It may be desirable to reinforce the new slab to the pre existing surrounding floor Care should be taken to locate these specific reinforcement bars away from any anchor positions of the speci...

Page 79: ...s Total 6 in Each Way 3 4 in 5 in TR 25 24 Min 24 Min 4 4 Bars 8 Bars Total 6 in Each Way 3 4 in 5 in TR 33 72 Min 72 Min 12 4 Bars 24 Bars Total 6 in Each Way 3 4 in 5 in TR 35 72 Min 72 Min 12 4 Bars 24 Bars Total 6 in Each Way 3 4 in 5 in TR 50 72 Min 72 Min 12 4 Bars 24 Bars Total 6 in Each Way 3 4 in 5 in TR 75 72 Min 72 Min 12 4 Bars 24 Bars Total 6 in Each Way 3 4 in 5 in Four Separate Slab...

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Page 86: ...Model V 77 30S A ND VALIDATE D Model TR 75 A ND VALIDATE D Model 75 32 F The Lifts You Can t Wear Out TWO POST FOUR POST MOBILE COLUMN PARALLELOGRAM VERTICAL RISE MOHAWKLIFTPRODUCTS Mohawk Lifts LLC P O Box 110 65 Vrooman Ave Amsterdam NY 12010 Phone 800 833 2006 518 842 1431 www mohawklifts com ...

Page 87: ...E CREATED AN ON LINE PHOTO DATABASE FOR CUSTOMERS TO VIEW OUR LIFTS IN USE VISIT WWW MOHAWKLIFTS COM PR AND MAYBE WE CAN ADD YOUR PHOTOS TO OUR COLLECTION JPG FORMATS PREFERED E MAIL YOUR PHOTOS AND COMMENTS TO PHOTOS MOHAWKLIFTS COM BEST REGARDS HAPPY LIFTING YOUR FRIENDS AT MOHAWK LIFTS ...

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