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Moeller XIOC, Hardware And Engineering

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All brand and product names are trademarks or registered 
trademarks of the owner concerned.

1

st

 published 2002, edition date 05/02

2

nd

 edition 10/2002

3

rd

 edition 04/2003

See revision protocol in the “About this manual“ chapter

© Moeller GmbH, 53105 Bonn

Author:

Peter Roersch

Editor:

Thomas Kracht

Translator:

Patrick Chadwick

All rights reserved, including those of the translation.

No part of this manual may be reproduced in any form 
(printed, photocopy, microfilm or any other process) or processed, 
duplicated or distributed by means of electronic systems without 
written permission of Moeller GmbH, Bonn.

Subject to alteration without notice.

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For Immediate Delivery call KMParts.com at (866) 595-9616

Summary of Contents for XIOC

Page 1: ...02 Printed in the Federal Republic of Germany 0x 02 Article No xxxxxx 4 patpks nycmyn R ckentext A A Think future Switch to green Think future Switch to green Systems Industrial Automation Hardware a...

Page 2: ...itor Thomas Kracht Translator Patrick Chadwick All rights reserved including those of the translation No part of this manual may be reproduced in any form printed photocopy microfilm or any other proc...

Page 3: ...trical isolation of the low voltage for the 24 volt supply Only use power supply units complying with IEC 60364 4 41 VDE 0100 Part 410 or HD 384 4 41 S2 Deviations of the mains voltage from the rated...

Page 4: ...II For Immediate Delivery call KMParts com at 866 595 9616...

Page 5: ...l block 11 Wiring up the spring loaded terminal block 11 Terminal capacity of the terminal block 11 Wiring the digital input module 24 V DC 11 Wiring up the digital output module 24 V DC 12 Wiring up...

Page 6: ...ter 27 Ring counter 28 Additional functions for linear and ring counters 29 Configure counter features 30 Processing of commands 31 State display in the controller configuration 35 FLAG summary 35 Fun...

Page 7: ...ions and symbols used in this manual have the following meanings In Chapter 3 Counter module there is an n in the designation for several function block inputs and outputs This n is a wildcard For exa...

Page 8: ...04 03 AWB2725 1452GB 4 For Immediate Delivery call KMParts com at 866 595 9616...

Page 9: ...2DO R 12 channels relay output Digital input output module XIOC 16DX 16 input channels 24 V DC 12 output channels transistor output 24 V DC source type Analogue input module XIOC 8AI I2 Current input...

Page 10: ...a PLC Designation Type Comments Spring loaded terminal XIOC TERM 18T For digital and analogue I O modules Screw terminals XIOC TERM 18S Figure 1 Assembly of a signal module a Catch b LED display c I O...

Page 11: ...As a rule the first module rack which is used to take the CPU type XC CPU100 200 is a basic module rack You can add on several expansion module racks to the right side The module racks must be arrange...

Page 12: ...a reliable electrical contact with the mounting plate Take care that the contact areas are protected from corrosion and if you are using painted mounting plates that the paint layer is removed from th...

Page 13: ...g on a 35 mm top hat DIN rail top left XIOC BP XC1 XIOC BP 3 bottom left XIOC BP XC XIOC BP 2 a 35 mm top hat rail See also dimensions on Page 14 54 5 35 53 5 53 5 3 5 3 90 a 2 35 53 5 54 5 53 5 3 5 3...

Page 14: ...ing the terminal block X Plug the lower end of the terminal block onto the module board Screw in the fixing screw a short way X Push the top end of the terminal block onto the module until you hear it...

Page 15: ...lector Sensors that have a voltage output must be connected to the inputs via transistors Use cables with a maximum length of 30 meters Figure 9 Wiring up the screw terminal block h Please observe the...

Page 16: ...erminals If the module is operated without these terminals being connected then the freewheel diodes cannot carry out their function and there is a danger that the module will not function correctly o...

Page 17: ...ding should be grounded X Lay the AC supply power cables in separate ducts to those used for signal or data cables X Lay signal and data cables as close as possible to the grounded surfaces of the swi...

Page 18: ...04 03 AWB2725 1452GB 14 Figure 17 Dimensions of the module racks 8 5 4 5 35 5 88 M 4 14 21 For Immediate Delivery call KMParts com at 866 595 9616...

Page 19: ...C DIP switch Pt100 20 to 40 0 5 1 2 5 ON Pt100 50 to 400 3 3 6 ON Pt1000 50 to 400 6 4 7 ON a ON OFF 2 3 4 5 6 7 8 1 ON OFF 2 3 4 5 6 7 8 1 ON OFF 2 3 4 5 6 7 8 1 Figure 19 Wiring example a Join the t...

Page 20: ...0 C then the data value is displayed as 7FFFhex The relationship between temperature and the measured value is shown by the following equation and the diagram b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4...

Page 21: ...b2 b1 b0 C 80 20 5 1 25 0 312 0 078 0 019 0 005 40 10 2 5 0 625 0 156 0 0390 0 01 0 002 E000hex 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 Ehex 0hex 0hex 0hex 0600hex 0 0 0 0 0 1 1 0 0 0 0 0 0 0 0 0 0hex 6hex 0...

Page 22: ...90 3686 0E66 134 70 95 3891 0F33 136 60 100 4096 1000 138 50 110 4506 1199 142 29 120 4915 1333 146 06 130 5325 14CC 149 82 140 5734 1666 153 58 150 6144 1800 157 31 160 6554 1999 161 04 170 6963 1B33...

Page 23: ...module runs close to mains power supply cables X check that the terminal connection is firmly seated X check that the data for the Pt100 1000 that is used conform to IEC751 X check the resistance of t...

Page 24: ...04 03 AWB2725 1452GB 20 For Immediate Delivery call KMParts com at 866 595 9616...

Page 25: ...se generator 30 pole connection 15 pins 2 for the XIOC TERM30 CNT4 connector a page 24 25 e Mode switch DIP This switch is used to set the operating mode a page 22 RESET CN1 e a d c b 1 A 1B 1M PW 1 A...

Page 26: ...Polarity of the reference input marker input 3 4 OFF A voltage on the input produces a 0 signal 1 2 ON A voltage on the input produces a 1 signal CPU stop counter 5 6 OFF CPU STOP r Counter STOP 1 2 O...

Page 27: ...ncoder that is connected can have a differential output or an open collector output The following examples illustrate the various connection options Two incremental encoders Figure 28 Connection for 2...

Page 28: ...tive polarity 22 VIN M 7 VIN M Marker reference If voltage input is used connect to 12 to 24 V DC supply 23 M 8 M If the differential input is used connect to the positive polarity 24 M 9 M If the vol...

Page 29: ...B orange phase B 12 to 24 V DC open collector 20 B yellow black 5 B yellow differential output 21 B violet white 6 B green differential output open collector 22 VIN M grey black 7 VIN M blue referenc...

Page 30: ...stor output example 12 24 V H XIOC 2 1 CNT VIN V A B Z A B Z 0 V 0 V Incr encoder output 12 24 V H XIOC 2 1 CNT VIN V A B Z Z A B Z 0 V 0 V Figure 34 Connection for an incremental encoder with an open...

Page 31: ...et them The Level output The Level output is set to 1 if the actual value is larger than the comparison value If the actual value falls below the comparison value then it is reset to 0 The Level outpu...

Page 32: ...ou can set a comparison value so that an action can be performed when a defined count value has been reached The comparison value must lie between the parameter settings for start value and end value...

Page 33: ...he operating mode switch of the module a page 22 You can also assign other functions to the counter type making the settings via the switch Counter RUN STOP when CPU has STOP state Counter RUN If the...

Page 34: ...Inhibit counter FALSE at input CounternEnable Comparison value Output Equal flag TRUE if actual value comparison value a figure 43 Output TRUE if actual value comparison value a figure 44 Output clear...

Page 35: ...he comparison value at the Data input You can access the channels individually or together You can set the comparison value either at the start or during operation This does not depend on the counter...

Page 36: ...t new actual value X Enter the command WRITECURRENTVALUE at the Command input of the WriteCounter block and the actual value at the Data input Reset Latch output and Equal flag EQ X Apply a 1 signal t...

Page 37: ...4 Clear Overflow flag Only for linear counters X Enter the command CLEAROVERFLOW at the Command input of the CounterFlags function block to clear the flag The flag is set when the actual value changes...

Page 38: ...Counter state default value 0 0 no enable 1 enabled ME Reference input state default value 0 0 no enable 1 enabled OE Output Y state default value 0 0 no enable 1 enabled EC Equal Flag clear active de...

Page 39: ...f Underflow flag It is set if the actual value changes from 0 to 4294967295 FFFFFFFFhex It will remain set until the CLEARUNDERFLOW command is applied to the Command input of the CounterFlags function...

Page 40: ...1 signal Stop counting If actual value comparison value 1 Level output is set to 1 X Reset Latch output and Equal flag Set the ClearEqual flag Equal flag is set to 0 Latch output is set to 0 Clear Equ...

Page 41: ...nce emission DIN EN 55 011 22 Class A Electromagnetic compatibility Electrostatic discharge IEC EN 61 000 4 2 Contact discharge 4 kV Radiated IEC EN 61 000 4 3 RFI AM PM 10 V m Burst IEC EN 61 000 4 4...

Page 42: ...OFF F 5V F 5V F 40 V AC Input signal delay OFFl ON F 5 ms 4 ms typ F 5 ms 4 ms typ F 15 ms ON l OFF F 5 ms 4 ms typ F 5 ms 4 ms typ F 25 ms Electrical isolation Between inputs and the I O bus Through...

Page 43: ...se1 4 A 8 A None Electrical isolation Between outputs and the I O bus Through optocouplers Through optocouplers Through optocouplers Short circuit protection Yes Output indication By LED green By LED...

Page 44: ...on Between relay and the I O bus Through optocouplers Output indication By LED green General External connection Plug in terminal block Internal current consumption 5 V DC Typ 40 mA External supply vo...

Page 45: ...ted current for 1 signal 0 5 A DC at 24 V DC Lamp load 4 W without series resistor Simultaneity factor g 1 Relative ON time duty cycle 100 Limiting of switch off voltage For inductive loads yes 21 V f...

Page 46: ...s Bits 4 to 7 cannot be used Start AT IX6 0 BOOL Valve BOOL LD Start ST Valve AT IW6 WORD Inputs Outputs CHANNEL I AT IX6 0 BOOL Bit 0 AT IX6 1 BOOL Bit 1 bis AT IX6 7 BOOL Bit 7 AT IX7 0 BOOL Bit 0 A...

Page 47: ...8 External connection Plug in terminal block Plug in terminal block Plug in terminal block Internal current consumption 5 V DC 100 mA 100 mA 100 mA External supply voltage 24 V DC 20 15 approx 0 15 A...

Page 48: ...4 4 Output current2 2 channels 2 to 3 External connection Plug in terminal block Internal current consumption 5 V DC Typ 100 mA Typ 100 mA Typ 100 mA Typ 100 mA External supply voltage 24 V DC 20 15...

Page 49: ...2AO U1 2A0 I2 XIOC 2AO U1 2A0 I2 XIOC 4AO U1 Figure 56 Module wiring XIOC 2AO U2 XIOC 4AO U2 Figure 57 U I diagram for the modules 24 V H 0 V H V0 V1 V2 V3 V0 V1 V2 V3 24 V H 0 V 24 V H 0 V H V0 V1 I...

Page 50: ...e 24 V DC Internal current consumption Max 200 mA External resistance Max 400 O channel External cabling Shielded cable Additional functions Linearisation Fault detection 20 to 40 C 50 to 400 C The re...

Page 51: ...n Through optocoupler Through optocoupler Number of inputs per channel 3 3 Minimum width of count pulse ON f 4 ms OFF f 4 ms ON f 4 ms OFF f 4 ms Minimum width of marker f 10 ms during an ON transitio...

Page 52: ...04 03 AWB2725 1452GB 48 For Immediate Delivery call KMParts com at 866 595 9616...

Page 53: ...Read out 32 Setting 31 Expansion module rack 7 F Fault finding for XIOC 4T PT 19 Filter for voltage peak suppression 12 Freewheel diodes 12 Fuse to prevent burning out the external wiring 12 I Increm...

Page 54: ...echnical data Analogue input modules 43 Analogue output module 44 Digital input modules 38 Relay output module 40 Temperature acquisition module 46 Transistor output modules 39 Temperature setting XIO...

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