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Installation

64

05/01 AWB2700-1384GB

Connect all free moving groundable components (e.g. cabinet 
doors) with short bonding straps with large surface areas.

If possible, aluminium components should not be used, because 
aluminium oxidises easily and is therefore unsuitable for grounding.

PE Connection (Ground)

Between ground and PE connection (ground) a central connection 
has to be established.

Mounting Rails

All mounting rails used must be grounded properly.

Summary of Contents for DP-16DI-ECO

Page 1: ...05 01 AWB2700 1384GB Hardware and Engineering WINbloc eco PROFIBUS DP Systems Industrial Automation Building Automation ...

Page 2: ...r Scriptor GmbH All rights reserved including those of the translation No part of this manual may be reproduced in any form printed photocopy microfilm or any other process or processed duplicated or distributed by means of electronic systems without written permission of Moeller GmbH Bonn Subject to alterations without notice Printed on bleached cellulose 100 free from chlorine and acid ...

Page 3: ...rotected against unintentional operation Suitable safety hardware and software measures should be implemented for the I O interface so that a line or wire breakage on the signal side does not result in undefined states in the automation devices Ensure a reliable electrical isolation of the low voltage for the 24 volt supply Only use power supply units complying with IEC 60364 4 41 VDE 0100 Part 41...

Page 4: ...ce with the relevant regulations e g with regard to cable cross sections fuses PE All work relating to transport installation commissioning and maintenance must only be carried out by qualified personnel IEC 60364 and HD 384 and national work safety regulations Installations fitted with frequency inverters must be provided with additional monitoring and protective devices in accordance with the re...

Page 5: ...aximum System Extension 15 Maximum System Extension without Repeater 15 Maximum Distances Length of Bus Cables without Repeater 16 Maximum System Extension with Repeater 17 Maximum Distance Bus Cable Lengths with Repeaters 18 Mixed Usage with Other Modules 18 Ordering Information 19 3 Mounting Dismounting 21 Safety Instructions 21 General Information 22 Mounting 25 Mounting of Modules 25 Mounting ...

Page 6: ...Coupling Mechanisms 62 Guarantee of EMC 63 Grounding of Inactive Metal Components 63 Shielding of Conductors and Devices 66 Potential Compensation 67 Special EMC Measures for Particular Applications 70 Switching of Inductive Loads 70 General Wiring Notes 70 Overview 70 Bus Connection 73 Wiring 74 6 Labelling 75 Electronics Modules 75 Base Elements 76 7 Adressing 77 Address Switches 77 Address Sett...

Page 7: ...Control System IM 308 B and COM ET 200 DOS Software 89 Siemens Control System Windows 95 Example for Coupling with a Siemens Control System IM 308 C and COM ET 200 Windows Software 95 Example Configuration 96 Error Diagnosis IM 308 B C 97 Error Diagnosis Station Diagnosis for Operation with IM 308 B C 97 Error Diagnosis IM 308 B 98 Error Diagnosis Station Diagnosis for Operation with IM 308 B 98 C...

Page 8: ...tal Output Positive Switching Short circuit Proof Byte by Byte Field Voltage Supply 126 32 Channel Digital Output Positive Switching Short circuit Proof Byte by Byte Field Voltage Supply 129 Combi Modules 132 Combi Modul 16 Channel DI 16 Channel DO Digital Input Output Positive Switching Short circuit Proof Byte by Byte Field Voltage Supply 132 11 WINbloc Accessories 135 12 Appendix 137 Glossary 1...

Page 9: ...em according to safety guidelines Intended Usage Appropriate transport storage deployment and mounting as well as careful operating and thorough maintenance guarantee the trouble free and safe operation of these devices Attention You should read the safety instructions explained in this section carefully before using electronic instruments Safety comes first This section includes all information n...

Page 10: ... I O couplings must be complied with Warning All specific safety measures and accident protection guidelines have to be considered carefully without exception If the equipment is to be permanently installed and it has no power isolation switch circuit breaker then a power isolation switch circuit breaker must be installed into the building The installation has to be connected to a protective condu...

Page 11: ...tial hazards This can refer to hazards to personnel and damages to the system hardware and software This means that the operator must work with extreme caution h This sign can be found next to all general notes that supply important information about one or more operating steps These specific notes are intended to make operation easier and avoid unnecessary work due to incorrect operation ...

Page 12: ...8 05 01 AWB2700 1384GB ...

Page 13: ...t conditions for a broad range of usages This goes together with a modular and compact construction which enables universal installation possibilities for terminal cabinets consoles or switching cabinets assemblies WINbloc eco modules have been technically developed for signal transmission of sensors and actuators For many branches of industry they are a real alternative to other bus systems WINbl...

Page 14: ...nology provides a reliable connection for sensors and actuators Intelligent The PROFIBUS DP bus connection is built into the base element and is connected via direct wiring Additional eco modules are also coupled via direct wiring A T piece function in the base element allows electronic modules to be replaced without interrupting the bus Space Saving and Compact WINbloc eco modules have impressive...

Page 15: ...ring during assembly and installation of WINbloc eco modules reduces material and labour costs to a minimum Diagnostic LEDs on the modules make error detection very easy All questions concerning your WINbloc eco system will be answered at any time by our competent support service which will quickly provide solutions to your problems ...

Page 16: ...12 05 01 AWB2700 1384GB ...

Page 17: ...es shows all currently available WINbloc eco electronics modules that can be integrated into a PROFIBUS System Table 1 Overview of WINbloc eco modules for PROFIBUS DP A complete list including all base elements can be found in chapter 10 Technical Data Connection type Version Type new Digital input 16 DI positive switching DP 16DI P ECO 32 DI positive switching DP 32DI P ECO Digital output 16 DO p...

Page 18: ...Project Planning 14 05 01 AWB2700 1384GB WINbloc eco Dimensions 142 mm 90 mm complete 340 g 550 gG 15 ...

Page 19: ...ed via tension clamp connections In PROFIBUS DP each I O module is a passive station slave and occupies one address on the bus Maximum System Extension without Repeater Without a repeater a line of a PROFIBUS DP system can consist of max 31 WINbloc eco modules Each module is coupled into the bus own via its bus connection Figure 1 PROFIBUS DP maximum system extension without repeater ...

Page 20: ...tween 2 stations of a PROFIBUS DP dependent on cable types and repeater connection in relation to the Baud rate in kBit s Table 2 Maximum distance between two stations length of bus cable cable type A DIN 19245 Part 3 without repeater Baud rate kBit s Max length of a bus line cable type A m 9 6 19 2 93 75 187 5 500 1500 1200 1200 1200 1000 400 200 ...

Page 21: ...a maximum of 30 modules 1 repeater 30 modules etc The maximum number of bus stations when 3 repeaters are used is 122 A maximum of 99 WINbloc eco modules address range 1 to 99 can operate on the bus The remainder can be filled up with EG6 modules as well as with certified third party devices Figure 2 PROFIBUS DP maximum system extension with repeate ...

Page 22: ...tremely flexible and can be employed in the most difficult industrial environments Other module types often require an address that does not necessary belong to the address area of WINbloc eco modules and can be coupled with WINbloc eco modules in a PROFIBUS system without problem refer to the WINbloc DP manual WINbloc PROFIBUS DP AWB2700 1383GB Third party devices can operate within the address r...

Page 23: ...cs modules Digital input modules DP 16DI P ECO DP 32DI P ECO Digital output modules DP 16DO 0 5A PK ECO DP 32DO 0 5A PK ECO Combi module DP 16DI P 16DO 0 5A PK ECO 2 wire ZSBE 1 5 25 S PE K ZSBE 1 5 25 S S PE K ZSBE 1 5 S PE K ZSBE 1 5 25 S S PE K ZSBE 1 5 25 S S PE K 3 wire ZSBE 1 5 25 S PE K ZSBE 1 5 25 2S PE 2 K ...

Page 24: ...20 05 01 AWB2700 1384GB ...

Page 25: ...on They should be responsible for operation or service and should have absolved special training which qualifies them to repair these installations of automated technology Furthermore they should be entitled to put electronic circuits and systems into operation to ground and label them according to safety guidelines The equipment described in this manual and technical description are only to be op...

Page 26: ...nal Blocks WINbloc eco base elements are fitted with tension clamp distribution rails therefore enabling quick and easy installation Each base element consists of a terminal carrier a quick fit distribution rail and the locking clips The terminal carrier itself is equipped with connections for the bus and the signal connections the supplies for the initiators and actuators are made via the distrib...

Page 27: ...on the other a pin This ensures that the cross connection for supply distribution is connected automatically when the connection elements are joined together The individual elements are locked together securely by the additional locking clips Figure 4 Joining of distribution rail elements Distribution rail elements can be separated as easy as they can be put together Just pull the elements apart m...

Page 28: ...f supply US 24 V DC and signal lines I Input Q Output Potential indication Supply voltage indication Labelling can be extended depending on the customer s requests Bus Connection The incoming outgoing bus conections are connected to the base element using direct wiring Power Supply Power supplies are connected to the base element using direct wiring US Module supply always 24 V DC UL1 UL4 Byte by ...

Page 29: ...nt by tilting it slightly towards you and placing it on the mounting rail Then tilt the base element away from you until it clips into place Figure 6 Installation of the first module a Mount b Clip on Step 2 Clip on all other modules as described in step 1 Step 3 When a module has been mounted an end bracket can be used to secure the module Clip on an end bracket at the beginning and end of the mo...

Page 30: ...module Figure 7 Coding comb The comb consists of an upper row of pins short pins and a lower row of pins long pins For coding these pins are either broken off 0 or left intact 1 The coding of the lower row must be the opposite to that of the upper row e g if pin 1 in the lower row is broken off all pins in the upper row have to be broken off except for pin 1 positive negative principle as viewed f...

Page 31: ... base element Plug the row with short pins into the central opening row of the electronics module Figure 9 Coding on the electronics module Bend up the plugged in comb through 90 in order to break off the pins The pins remain inside the electronics module thus completing coding ...

Page 32: ... 5 6 7 8 9 Digital input 16 1 0 0 0 0 0 0 0 0 Digital input 32 0 0 1 0 0 0 0 0 0 Digital Output 16 0 0 0 1 0 0 0 0 0 Digital Output 32 0 0 0 0 0 1 0 0 0 Digital Combi 16 16 0 0 0 0 0 0 1 0 0 Electronics module 1 2 3 4 5 6 7 8 9 Label Digital input 16 0 1 1 1 1 1 1 1 1 white Digital input 32 1 1 0 1 1 1 1 1 1 white Digital Output 16 1 1 1 0 1 1 1 1 1 red Digital Output 32 1 1 1 1 1 0 1 1 1 red Digi...

Page 33: ... 7 8 9 1 1 0 0 0 0 0 0 0 0 2 0 1 0 0 0 0 0 0 0 3 0 0 1 0 0 0 0 0 0 4 0 0 0 1 0 0 0 0 0 5 0 0 0 0 1 0 0 0 0 6 0 0 0 0 0 1 0 0 0 7 0 0 0 0 0 0 1 0 0 8 0 0 0 0 0 0 0 1 0 9 0 0 0 0 0 0 0 0 1 10 0 0 0 0 0 0 0 0 0 Electronics module 1 2 3 4 5 6 7 8 9 Label 1 0 1 1 1 1 1 1 1 1 white 2 1 0 1 1 1 1 1 1 1 3 1 1 0 1 1 1 1 1 1 4 1 1 1 0 1 1 1 1 1 5 1 1 1 1 0 1 1 1 1 6 1 1 1 1 1 0 1 1 1 7 1 1 1 1 1 1 0 1 1 8 1...

Page 34: ...ement The electronics module and base element are locked together by the locking clips see Step 6 Figure 10 Fitting of the electronics module Once coded the electronics module cannot be inserted incorrectly due to inputs and outputs being clearly identified h Additional misfitment security can be achieved by labelling the base elements and electronics modules with the corresponding station address...

Page 35: ...e Element Step 2 Step 7 The wiring of I O points is established via the proven tension clamp principle Insert a screwdriver into the rectangular opening and press it in until it comes up against a stop By doing so the tension clamp is opened thus allowing the wiring to be inserted Then pull out the screwdriver The tension clamp is closed again the wiring is complete The potential as well as the po...

Page 36: ...cted using either direct wiring to the PE base element or using a shield set Figure 11 Shield connection via direct wiring Figure 12 Connecting the module supply h The cross connections ZQVs at A A and B B form the T piece function These cross connections allow an electronics module to be replaced without interrupting the bus connection h The ZQVs are pre mounted and must not be removed Bus ZQVs ...

Page 37: ... connected to US and the negative pole to the blue distribution block The supply must on no account be connected to the 5 V and GND terminals The 5 V and GND terminals are only to be used for connecting the bus terminating resistor Figure 13 Connecting the module supply If the module supply is connected to the 5 V terminal the module will be damaged ...

Page 38: ...for each module can be found in the corresponding wiring diagram in this chapter Figure 14 Cross connection for potential duplication This photo shows how a cross connection is used for potential duplication In this example 16 channel digital output module the ZQV is inserted between the UL1 and UL2 terminals This means that only one power supply for the outputs needs to be connected to UL1 the su...

Page 39: ... one power supply is connected to the red brown distribution rail on the base element The other supplies UL1 UL2 UL3 and UL4 are looped from the red brown distribution rail to the corresponding terminal using direct wiring h The exact connection assignment for each module can be found in the corresponding wiring diagram in this chapter ...

Page 40: ...with a terminating resistor DP ASW For this purpose use the mounting tool ZBW 6 as follows Insert the outer pin of the mounting tool in the square opening marked GND and push the mounting tool into the opening until it comes up against a stop This action opens 6 tension clamp connections Figure 16 Inserting the mounting tool ...

Page 41: ...p 2 Tilt the mounting tool gently to the rear and insert the terminating resistor in the now open openings The bus terminating resistor is correctly mounted when the openings A and B are free Figure 17 Inserting the bus terminating resistor ...

Page 42: ...stor is mounted Figure 18 Bus terminating resistor inserted Step 4 If not already performed connect the incoming bus cable as described in chapter 3 3 1 Mounting of Modules Step 8 Figure 19 Bus connection h Ensure that the terminating resistor is seated correctly the connections A and B for the connection of the bus cable must be free ...

Page 43: ...when wiring the base element The connection diagrams show how the individual sensors and actuators are connected how the power supply is fed in and how the bus is wired to the base element Input Modules 16 Channel Digital Input ZSBE 1 5 25 S PE With one supply for each group of 8 inputs ...

Page 44: ...Mounting Dismounting 40 05 01 AWB2700 1384GB ZSBE 1 5 25 S PE The supplies of both groups each with 8 inputs can be cross connected ...

Page 45: ...Wiring Guide 41 05 01 AWB2700 1384GB 3 ZSBE 1 5 25 S PE With one supply for each group of 8 inputs ...

Page 46: ...Mounting Dismounting 42 05 01 AWB2700 1384GB ZSBE 1 5 25 S The supplies of both groups each with 8 inputs can be cross connected ...

Page 47: ...Wiring Guide 43 05 01 AWB2700 1384GB 3 32 Channel Digital Input ZSBE 1 5 25 S S PE With one supply for each group of 8 inputs ...

Page 48: ...Mounting Dismounting 44 05 01 AWB2700 1384GB ZSBE 1 5 25 S S PE The supplies of the four groups each with 8 inputs can be cross connected ...

Page 49: ...Wiring Guide 45 05 01 AWB2700 1384GB 3 ZSBE 1 5 25 2S PE 2 With one supply for each group of 8 inputs ...

Page 50: ...Mounting Dismounting 46 05 01 AWB2700 1384GB ZSBE 1 5 25 2S PE 2 The supplies of the four groups each with 8 inputs can be cross connected ...

Page 51: ...Wiring Guide 47 05 01 AWB2700 1384GB 3 Output Modules 16 Channel Digital Output ZSBE 1 5 25 S PE With one supply for each group of 8 outputs ...

Page 52: ...Mounting Dismounting 48 05 01 AWB2700 1384GB ZSBE 1 5 25 S PE The supplies can be cross connected using a ZQV ...

Page 53: ...Wiring Guide 49 05 01 AWB2700 1384GB 3 32 Channel Digital Output ZSBE 1 5 25 S S PE With one supply for each group of 8 outputs ...

Page 54: ...50 05 01 AWB2700 1384GB ZSBE 1 5 25 S S PE The supplies of the four groups each with 8 outputs can be cross connected ...

Page 55: ...Wiring Guide 51 05 01 AWB2700 1384GB 3 Combi Modules 16 Channel DI 16 Channel DO ZSBE 1 5 25 S S PE With one 24 Vdc supply per input output group each with 8 channels ...

Page 56: ...Mounting Dismounting 52 05 01 AWB2700 1384GB ZSBE 1 5 25 S S PE The supplies of the output groups can be cross connected via ZQV The supply connection of the input groups is performed via direct wiring ...

Page 57: ...d bridge are disconnected from the power supply Step 2 Before the electronics module can be removed the locking clip must be unlocked To perform this place a screwdriver to the left of the locking clip and push the slide to the right The right hand locking slide must also be pushed to the left in a similar manner ...

Page 58: ...se element Unlock the spring clip by lightly bending it upwards with the screwdriver Pull the module off the base element Figure 20 Removing the electronics module Step 4 Lift the base element from the rail with a screwdriver Insert a screwdriver into the two mounting feet one after the other and lift up the element with small levering movements Figure 21 Unlocking and removing the base element ...

Page 59: ...protection type IP 20 according to DIN 40050 IEC 144 X WINbloc eco modules have sufficient self ventilation i e no additional ventilation is needed X In the case of horizontal installation a module can be used at an ambient temperature range between 0 to 60 C X In the case of vertical installation the heat dissipation is reduced which means that vertically installed modules can be used at an ambie...

Page 60: ... chosen according to VDE with degree of contamination 2 to counteract Access from unauthorized persons Splashing and dripping water Environment with aggressive gases and vapours or high dust fall Switching Cabinet Configuration This example shows a multiple line switching cabinet installation Figure 22 Switching cabinet configuration of WINbloc eco modules ...

Page 61: ...e installation means a reduced switching cabinet configuration In addition to the guidelines concerning the switching cabinet installation the specified guidelines for the chosen type of console have to be considered Terminal Housing Installation Variants of the terminal housing installation depend on the module dimensions and the type of terminal housing Please read the corresponding information ...

Page 62: ...58 05 01 AWB2700 1384GB ...

Page 63: ...supply X All I O modules can have their own supply X The I O module supply US can be fed in individually or looped from another module X All I O modules have capacitative connections to the mounting rails X Output power supply takes place via the power distribution at the output modules X Potential bound construction i e load supply and module supply are galvanically connected to one another X All...

Page 64: ...he typical composition of a combi module Figure 23 block diagram of a WINbloc eco system A B und A B Bus connection 5V Supply voltage for external bus termination US Module supply voltage UL1 UL4 Byte by byte supply for output Q1 Q16 Output signal connections I17 I32 Input signal connections ...

Page 65: ...ther modules is 10 mm in all directions in the case of passive components If the adjacent components are active e g load circuit supplies transformers then the minimum distance should be at least 75 mm due to a temperature increase However all ambient temperature data specified in chapter 10 Technical Data are valid Figure 24 Possible minimum distance for passive components ...

Page 66: ...line bound or line unbound and the distance between the error source and the automated device disturbances can appear in the system in various ways Coupling Mechanisms Galvanic Coupling Generally a galvanic coupling occurs if two supply circuits use a common line Typical sources are e g starting motors static discharges clocking devices and a potential difference between component housings and the...

Page 67: ...tensively and with a low impedance grounding These measures ensure a standard reference potential for all control elements and therefore help to cut out coupling disturbances Inactive metal components are those parts which are conductive but are separated electrically from other components by ground insulation therefore only in the case of an error or malfunction can they conduct a voltage The gro...

Page 68: ...aps with large surface areas If possible aluminium components should not be used because aluminium oxidises easily and is therefore unsuitable for grounding PE Connection Ground Between ground and PE connection ground a central connection has to be established Mounting Rails All mounting rails used must be grounded properly ...

Page 69: ...table Wiring 65 05 01 AWB2700 1384GB 5 EMC Suitable Cabinet Installation The following figure shows an EMC suitable cabinet installation with all necessary measures Figure 25 EMC suitable cabinet installation ...

Page 70: ... to avoid interference currents d Cable clips The shielding braid must be held over a large surface area by the cable clips e Protective conductor system cable grounding point The cable has to be connected over a large surface area with the protective conductor system Shielding of Conductors and Devices Shielding of Cables Shielding is used to reduce interfering couplings Interference currents aff...

Page 71: ...etworks X have double sided conductor shields which are grounded on different installation components The potential difference between data reference potentials DGND of all connections minimal wiring with shielding of two bus subscribers must not exceed 7 V If this cannot be guaranteed then a potential compensation must be created In the case of stationary bus operation the shielded cable should b...

Page 72: ...mpensation line for the maximum compensation current i e cross sections of 16 mm2 for compensation lines up to a length of 200 m and 25 mm2 for compensation lines of more than 200 m in length X The compensation line must be made of copper or zinc coated steel X The compensation line must be connected to the protective conductor over a large surface area and must be protected against corrosion X Th...

Page 73: ...EMC Suitable Wiring 69 05 01 AWB2700 1384GB 5 Figure 26 Routing of potential compensation line and signal line ...

Page 74: ...damage caused by ESD To avoid ESD damage never touch the bus connections with bare fingers General Wiring Notes Overview Lines should be divided into groups e g signal lines data lines high voltage lines supply lines High voltage lines and signal data lines should always be placed in separated channels or bundles Signal and data lines must always be situated as near as possible to grounded surface...

Page 75: ...ge lines 25 V and F 400 V Group3 unshielded lines for DC and AC voltage 400 V Cable routing in common bundles or cable ducts is possible for the following group combinations Group 1 Group 1 Group 2 Group 2 Group 3 Group 3 Cable routing in separate bundles or ducts without a minimum distance is necessary for the following group combinations Group 1 Group 2 For the group combinations Group 1 Group 3...

Page 76: ...nsmission Cable Characteristics of transmission cable The connection of subscribers with one and another in the bus system is made by field bus lines according to specification RS 485 and DIN 19258 Part 1 Cables must have the following electrical characteristic Parameter Cable A DIN 19245 Part 3 Wave impedance 135 to 165 Ω 3 bis 20 MHz Distributed capacitance 30 nF km Loop resistance 110 Ω km Cond...

Page 77: ...IEMENS Type SINEC L2 Bus Cable 6XV 1830 0A H10 Fa Lapp UNITRONICS BUS FD P LZ F I P 1x2x0 25 24 AWG for highly flexible applications UNITRONICS BUS Yv LZ F I P 1x2x0 64 O for external below ground routing UNITRONICS BUS LZ F I P 1x2x0 64 O for fixed routing Bus Connection The bus connection for WINbloc eco I O modules is made via a tension clamp connection on the base element The connection assign...

Page 78: ... next bus station is to be connected via D Type connector e g WINbloc DP modules repeater etc Figure 28 Minimum wiring between two connections VP Supply voltage for external bus termination Figure 29 Bus connection Module 1 Module 2 RxD TxD P B 3 B 3 RxD TxD P DGND GND 5 GND 5 DGND VP 5 V 6 5 V 6 VP RxD TxD N A 8 A 8 RxD TxD N Protective Ground Protective Ground h Both signal wires must never be c...

Page 79: ...terials refer to chapter 11 Accessories The lids of electronics modules are delivered fully labelled Figure 30 Lid labelling of an electronics module In addition to that the polyester labels can be put into the lids These polyester labels are part of a colour coded system white indicates a digital input module red indicates a digital output module grey indicates a digital combi module Depending on...

Page 80: ...lied with the potential indicator and the power supply indicator all pre labelled The following materials can be used for labelling and marking Polyester labels for electronics modules colour coded system four different layouts Swivel label with tag Labels on DIN A4 sheets for the swivel label LMZF conductor labels tension clamp terminal labels KSW Group supply labels DEKAFIX ...

Page 81: ...s These switches are positioned on the front side of a fitted electronics module Figure 32 Switch position on electronics module a adress switches Address Setting The switches are marked with H for HIGH tens and L for LOW single digits i e switch H is used to set the tens range from 0 to 9 accordingly switch L is used to set the single digit range from 0 to 9 Figure 33 Rotary switches for addressi...

Page 82: ...t lie within the range 01 99 i e a maximum of 99 addresses can be assigned to the bus subscribers from address 01 to address 99 Example The following example shows the switch position for address 90 Figure 34 Example Switch positions for address 90 h Each address can only be allocated once ...

Page 83: ...le has a lower LED row with the LEDs RUN BF and 1 to 16 LED Stade Description RUN green lit Module supply voltage present US not lit Module supply voltage missing US BF red lit Bus error In the parametric monitoring time no communication cycle took place on the bus not lit Communication OK LED green 1 to 16 lit Signal active voltage present not lit Signal inactive ...

Page 84: ...a middle LED row 17 to 32 LED State Description RUN green lit Module supply voltage present US not lit Module supply voltage missing US BF red lit Bus error In the parametric monitoring time no communication cycle took place on the bus not lit Communication OK LED green 1 to 32 in two rows lit Signal active voltage present not lit Signal inactive ...

Page 85: ...en lit Module supply voltage present US not lit Module supply voltage missing US BF red lit Bus error In the parametric monitoring time no communication cycle took place on the bus not lit Communication OK LED green 1 to 16 lit Signal active voltage present not lit The channel is not switched or is short circuit LED green UL1 u UL2 lit Field voltage present not lit No field voltage LED DIA red lit...

Page 86: ...lit Module supply voltage present US not lit Module supply voltage missing US BF red lit Bus error In the parametric monitoring time no communication cycle took place on the bus not lit Communication OK LED green 1 to 32 in 2 rows lit Signal active voltage present not lit Channel is not switched or short circuit in channel Short circuits are registered via the bus LED green UL1 u UL2 UL3 u UL4 lit...

Page 87: ...cate the appropriate input channel status LED State Description RUN green lit Module supply voltage present US not lit Module supply voltage missing US BF red lit Bus error In the parametric monitoring time no communication cycle took place on the bus not lit Communication OK Output LED green 1 to 16 lit Signal active voltage present not lit Channel is not switched or short circuit in channel Shor...

Page 88: ...Diagnosis 84 05 01 AWB2700 1384GB LED DIA red lit Diagnosis Short circuit in output or diagnosis field voltage UL1 or UL2 missing not lit No error LED State Description ...

Page 89: ...cturer manuals e g X Siemens Bosch and Allen Bradley Connectable Module Groups Control system manufacturers have master module groups available for your PLC WINbloc eco modules can be connected to these without any problem e g Siemens control systems using the type files or control systems from other manufacturers using the device data set It is also possible to use a PC as the master the device d...

Page 90: ...a sets however the interpretation by the master is not always the same This can cause problems when configuring the inputs outputs in the master The inputs outputs are defined for WINbloc eco modules by two hexadecimal numbers in the module identifier Module to Because the order of both the hexadecimal numbers for some masters can be reversed a faulty configuration of the I O modules can occur Ass...

Page 91: ...Device Data Sets and Type Files 87 05 01 AWB2700 1384GB 9 ...

Page 92: ... established using the type files Table 7 Device Data Sets and Type Files Designation Station Type Ident No GSD DP DP 16DI ECO WINBLOC 16DI eco 545 WIWB0221 GSD DP 32DI P ECO WINBLOC 32DI eco 547 WIWB0223 GSD DP 16DO 0 5A PK ECO WINBLOC 16DO eco 552 WIWB0228 GSD DP 32DO 0 5A PK ECO WINBLOC 32DO eco 554 WIWB022F GSD DP 16DI P 16DO 0 5A PK ECO WINBLOC 16DI O eco 559 WIWB022A GSD Designation Typ DP5X...

Page 93: ...a list of the station types appears that can be opened under COM ET 200 CONFIGURE using F7 extended with the follwing stations WINbloc 16DI eco WINbloc 32DI eco WINbloc 16DO eco WINbloc 32DO eco WINbloc 16DI 16DO eco The diagnostic functions are described in the manual for the software package COM ET 200 from Siemens chapter 11 h Parameterization data are not transferred i e the default setting of...

Page 94: ...ET 200 Configuring Station number 3 Area P Station type WINbloc 16DI eco Station name ECO 16 DI Next available address DE 8 DA 8 AE 8 AA 8 Configuration Area address E A Shift F6 DP Slave Parameterization frame 0 1 2 3 4 5 6 7 000 017 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 F 1 F 2 F 3 F 4 F 5 F 6 F 7 F 8 STATION STATION DELETE NEW ADDRESS STATION STATION ASSIGNM ENTE...

Page 95: ...ion type WINbloc 32DI eco Station name ECO 32 DI Next available address DE 8 DA 8 AE 8 AA 8 Configuration Area address E A Shift F6 DP Slave Parameterization frame 0 1 2 3 4 5 6 7 000 019 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 F 1 F 2 F 3 F 4 F 5 F 6 F 7 F 8 STATION STATION DELETE NEW ADDRESS STATION STATION ASSIGNM ENTER HELP EXIT ...

Page 96: ...type WINbloc 16DO eco Station name ECO 16 DO Next available address DE 8 DA 8 AE 8 AA 8 Configuration Area address E A Shift F6 DP Slave Parameterization frame 0 1 2 3 4 5 6 7 033 000 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 F 1 F 2 F 3 F 4 F 5 F 6 F 7 F 8 STATION STATION DELETE NEW ADDRESS STATION STATION ASSIGNM ENTER HELP EXIT ...

Page 97: ...ion type WINbloc 32DO eco Station name ECO 32 DO Next available address DE 8 DA 8 AE 8 AA 8 Configuration Area address E A Shift F6 DP Slave Parameterization frame 0 1 2 3 4 5 6 7 035 000 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 F 1 F 2 F 3 F 4 F 5 F 6 F 7 F 8 STATION STATION DELETE NEW ADDRESS STATION STATION ASSIGNM ENTER HELP EXIT ...

Page 98: ...ype WINbloc 16 I O eco Station name ECO 16 DI 16 DO Next available address DE 8 DA 8 AE 8 AA 8 Configuration Area address E A Shift F6 DP Slave Parameterization frame 0 1 2 3 4 5 6 7 033 017 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 F 1 F 2 F 3 F 4 F 5 F 6 F 7 F 8 STATION STATION DELETE NEW ADDRESS STATION STATION ASSIGNM ENTER HELP EXIT ...

Page 99: ... 0 instead of the type files The files with the file extension bmp must be copied into the BITMAPS directory e g C COMWIN20 BITMAPS When the files are correctly installed the list of the station types type files that can opened in COM ET 200 documentation appears When the type files in the TYPDAT5X directory are used the list is extended by the following entries The files for the PROFIBUS DP modul...

Page 100: ...anual for the software package COM ET 200 Windows For more precise information about the slave specific diagnostics of the individual modules see WINbloc eco manual chapter 8 Diagnosis h Parameterization data are not transferred i e the default setting of the DP station parameterization message 00 00 00 00 00 must not be changed ...

Page 101: ...isunderstandings the 2 diagnosis bytes of the diagnosis word are labelled below with Diagnosis address and Diagnosis address 1 Composition of the station diagnosis Code Diagnosis address Diagnosis address 1 0 Station status 1 Station status 2 1 Station status 3 Master adress 2 Manufacturers number Ident Number 3 Digital Header Digital Device diagnosis collective diagnosis 4 Digital free Digital fr...

Page 102: ...nosis for Operation with IM 308 B Composition Diagnosis word header and device diagnosis The diagnosis word has the following composition after the device diagnosis code 3 has been requested by digital modules Figure 35 Composition of the diagnosis word header and device diagnosis for digital module ...

Page 103: ...on when a slave fails when no cyclic monitoring of the IM 308B has been programmed The start up problems above did not occur when the installation was manually started and when the PLC power supply was switched on and off The acknowledge delay during start up was caused by the following reason When the installation is switched off the general power supply is initially interrupted which also suppli...

Page 104: ...hey must be copied into the following directory STEP7_V2 S7DATA TYPDATEI S7 Version 1 x and the NCM for the communication processor CP 342 5 DP use GSD files After successful updating of the type files using menu option Extras they appear in the hardware catalogue of the hardware configuration program They can be configured from here in the Simatic stations ...

Page 105: ... line diagnosis on the decentralised periphery via the PB master see the following example of a S7 300 with the CPU 315 2 DP It is important that the Cat No is 6ES7 315 2AF01 0AB0 and not 2AF00 If the older 2AF00 is used it is not possible to perform an on line diagnosis of the slaves Firstly select the connected master e g MPI 2 see example above in the on line mode The hardware can be diagnosed ...

Page 106: ...f the five available WINbloc slaves report a diagnosis error By double clicking on the red error icon the module information of the relevant slave is displayed with the error message in plain text X WINbloc 8 DO Field Voltage missing X WINbloc PT100 Error Channel 3 Open Circuit Channel 3 ...

Page 107: ...folder so that the slave can be clearly identified A pre condition for the plain text diagnosis of the Moeller DP slaves is that the GSD files are located in the STEP7 S7DATA GSD directory Hex format the entire diagnosis telegram is output as a hexadecimal value Using the type files Version 6 0 or earlier plain text diagnosis is not possible ...

Page 108: ... Module SFC 13 Sample Program The following represents a sample program that is used to call the SFC 13 DPNRM_DG and to store the diagnostic data of a DP slave in data block 100 from data word 2 onwards It must be noted that the SFC 13 only stores valid data in the DB This means that during normal operation existing slave specific diagnostic data is not reset by SFC 13 ...

Page 109: ...Diagnostic Possibilities with S7 and PB DP 105 05 01 AWB2700 1384GB 9 ...

Page 110: ...an be taken from the hardware configuration In the example this is the diagnostic address 1018 Variable table for reading out the diagnostic data and entering the diagnostic address A variable table can be used to display the contents of DB 100 and to enter comments In the group of the S7 program modules the variable tables are identified by VAT see VAT12121 above ...

Page 111: ...Diagnostic Possibilities with S7 and PB DP 107 05 01 AWB2700 1384GB 9 Example of a variable table for the DP diagnosis with output via the DB 100 ...

Page 112: ... slave in the form that is defined in EN 50 170 Volume 2 Profibus After correct data transmission the read in data is entered into the target area that is defined by RECORD You can start the reading process by setting the REQ input parameter to 1 when the SFC 13 is run Method The reading process is performed in asynchronous mode i e it can be extended over several SFC calls The state of the task i...

Page 113: ...no error occurred the length of the actually transmitted data is held in RET_VAL RECORD OUTPUT ANY E A M D L Target area for the read diagnostic data Only the BYTE data type is allowed The minimum length of the data set to be read and or the target area is 6 The maximum length of the record to be sent is 240 if standard slaves are used whose standard diagnosis data is between 240 bytes and 244 byt...

Page 114: ... bytes the following must be considered If the length of RECORD is X less than 240 bytes the data is rejected and the associated error information is entered in RET_VAL X greater than or equal to 240 bytes the first 240 bytes are transmitted into the target area and the corresponding overflow bit is set in the data RET_VAL Output Parameter X If an error occurred while processing the function the r...

Page 115: ...everal simultaneously active tasks it is guaranteed that all tasks are performed and no mutual interference occurs If the limitation of the system resources is reached this is indicated in RET_VAL If this occurs repeat the task RET_VAL Error Messages The possible RET_VAL error messages are also described in the on line help for Step7 Error information of the communication SFCs for non configured c...

Page 116: ...or EN_DT 1 SFC 67 X_GET RET_VAL contains the length of the received data block SFC 72 I_GET RET_VAL contains the length of the received data block 7000 SFC 65 X_SEND SFC 67 X_GET SFC 68 X_PUT SFC 69 X_ABORT SFC 72 I_GET SFC 73 I_PUT und SFC 74 I_ABORT Aufruf mit REQ 0 Aufruf ohne Bearbeitung BUSY hat den wert 0 es ist keine Datenübertragung aktiv SFC 66 X_RCV EN_DT 0 1 und NDA 0 7001 Initial call ...

Page 117: ...h the received data RD NIL is invalid SFC 68 X_PUT and SFC 73 I_PUT z g invalid length of SD SD NIL is invalid 8095 The module is already being processed in a priority class with a lower prority 80AO Error in received acknowledgement SFC 68 X_PUT and SFC 73 I_PUT the data CPU is not supported by the communication partner 80A1 Communication problems SFC call after termination of an existing connect...

Page 118: ... 73 I_PUT the data type specified in VAR_ADDR is not supported by the communication partner 80B5 Processing rejected due to invalid operating status This is possible with SFC 65 X_SEND 80B6 The received acknowledgement contains an unknown error code 80B7 Data type and or length of the transmitted data does not match the area in the partner CPU into which it is to be written This is possible with S...

Page 119: ...Temporary low resource level of the communcation partner e g the communication partner is currently processing the maximum of tasks the required equipment memory etc is allocated insufficient working memory initiate a compression action 80C3 Error during making of connection e g the S7 station is not connected to the MPI subnet The station has been addressed to the MPI subnet the communication par...

Page 120: ...116 05 01 AWB2700 1384GB ...

Page 121: ... in various connection levels 2 and 3 wire can be chosen so that 3 wire initiators can be connected potential bound Output Modules WINbloc eco output modules are available as 16 and 32 channel modules Both module types are short circuit proof The base elements are available with 2 wire connection technology Combi Module A digital 16 DI 16 DO combi module is available The base element is suited for...

Page 122: ...ndividually labelled Labelling is achieved by pushing a label into the lid Input Modules 16 Channel Digital Input Positive Switching ZSBE 1 5 25 S PE With one supply for each group of 8 inputs ZSBE 1 5 25 S PE The supplies of both groups each with 8 inputs can be cross connected ...

Page 123: ...Input Modules 119 05 01 AWB2700 1384GB 10 ZSBE 1 5 25 S PE With one supply for each group of 8 inputs ZSBE 1 5 25 S PE The supplies of both groups each with 8 inputs can be cross connected ...

Page 124: ... temperature Relative humidity 0 to 60 C 20 to 85 C 15 to 95 without dewing Field bus Protocol PROFIBUS DP acc to EN 50170 Transmission rates 9 6 kBit s to 1 5 MBit s EMV Interference immunity acc to EN 50082 1 and 2 Static electricity 8 kV air discharge 6 kV relay discharge acc to EN 61000 4 2 Electromagnetic fields 10 V m acc to ENV 50140 Burst 2 kV acc to EN 61000 4 4 communication interfaces 2...

Page 125: ...nology 2 3 wire Wire strip length 8 mm Crimpable wire max range e single core H 07V U f thin core H 07V K f with ferrules acc to DIN 46228 1 ferrules crimped gas tight 0 13 to 2 5 mm2 0 5 to 2 5 mm2 0 5 to 1 5 mm2 0 5 to1 5 mm2 Plug gauge acc to IEC 947 1 1988 A2 Continuous current on the ZVL distribution rail 17 5 A General information Width Length Height mm with TS 35 x 7 5 Base element elec mod...

Page 126: ...al Data 122 05 01 AWB2700 1384GB 32 Channel Digital Input Positive Switching ZSBE 1 5 25 S S PE With one supply for each group of 8 inputs ZSBE 1 5 25 S S PE The supplies of the four groups each with 8 inputs ...

Page 127: ...Input Modules 123 05 01 AWB2700 1384GB 10 ZSBE 1 5 25 2S PE 2 With one supply for each group of 8 inputs ZSBE 1 5 25 2S PE 2 The supplies of the four groups each with 8 inputs ...

Page 128: ...age temperature Relative humidity 0 to 60 C 20 to 85 C 15 to 95 without dewing Field bus Protocol PROFIBUS DP acc to EN 50170 Transmission rates 9 6 kBit s to 1 5 MBit s EMV Interference immunity acc to EN 50082 1 and 2 Static electricity 8 kV air discharge 6 kVrelay discharge acc to EN 61000 4 2 Electromagnetic fields 10 V m acc to ENV 50140 Burst 2 kV acc to EN 61000 4 4 communication interfaces...

Page 129: ...ology 2 3 wire Wire strip length 8 mm Crimpable wire max range e single core H 07V U f thin core H 07V K f with ferrules acc to DIN 46228 1 ferrules crimped gas tight 0 13 to 2 5 mm2 0 5 to 2 5 mm2 0 5 to 1 5 mm2 0 5 to 1 5 mm2 Plug gauge acc to IEC 947 1 1988 A2 Continuous current on the ZVL distribution rail 17 5 A General information Width Length Height mm with TS 35 x 7 5 Base element elec mod...

Page 130: ... Output Modules 16 Channel Digital Output Positive Switching Short circuit Proof Byte by Byte Field Voltage Supply ZSBE 1 5 25 S PE With one supply for each group of 8 outputs ZSBE 1 5 25 S PE The supplies can be cross connected using a ZQV ...

Page 131: ...byte by byte field voltage supply Iout Short circuit proof yes Output delay 100 µs at R F1 kΩ Synchronisation factor 100 Lamp load max 3 W Indication LED green 1 16 Diagnosis see chapter 8 Error diagnosis via the bus yes Short circuit yes Field voltage yes Umgebungstemperatur Betriebstemperatur Lagertemperatur relative Feuchte 0 to 60 C 20 to 85 C 15 to 95 without dewing Field bus Protocol PROFIBU...

Page 132: ... 0611 Part 1 8 92 IEC 947 7 1 1989 Rated voltage current cross section 250 V 17 5 A 1 5 mm2 Rated surge voltage contamination class 4 kV 3 Connection technology in TOP construction tension clamp Connection technology 2 wire Wire strip length 8 mm Crimpable wire max range e single core H 07V U f thin core H 07V K f with ferrules acc to DIN 46228 1 ferrulescrimped gas tight 0 13 to 2 5 mm2 0 5 to 2 ...

Page 133: ...annel Digital Output Positive Switching Short circuit Proof Byte by Byte Field Voltage Supply ZSBE 1 5 25 S S PE With one supply for each group of 8 outputs ZSBE 1 5 25 S S PE The supplies of the four groups each with 8 outputs can be cross connected ...

Page 134: ...ld voltage supply Iout Short circuit proof yes Output delay 100 µs at R F1 kΩ Synchronisation factor 100 Lamp load max 3 W Indication LED green 1 32 Diagnosis see chapter 8 Error diagnosis via the bus yes Overcurrent yes Field voltage yes Ambient temperature Operating temperature Storage temperature Relative humidity 0 to 60 C 20 to 85 C 15 to 95 without dewing Feldbus Protokoll PROFIBUS DP acc to...

Page 135: ...ed voltage current cross section 250 V 17 5 A 1 5 mm2 Rated surge voltage contamination class 4 kV 3 Connection technology in TOP construction tension clamp Connection technology 2 wire Wire strip length 8 mm Crimpable wire max range e single core H 07V U f thin core H 07V K f with ferrules acc to DIN 46228 1 ferrules crimped gas tight 0 13 to 2 5 mm2 0 5 to 2 5 mm2 0 5 to 1 5 mm2 0 5 to 1 5 mm2 P...

Page 136: ... Positive Switching Short circuit Proof Byte by Byte Field Voltage Supply ZSBE 1 5 25 S S PE With one 24 Vdc supply per input output group each with 8 channels ZSBE 1 5 25 S S PE The supplies of the output groups can be cross connected via ZQV The supply connection of the input groups is performed via direct wiring ...

Page 137: ...500 Veff min Inputs Number 16 2x8 Status 1 UH min max IH min max 15 V DC 30 Vd DC 1 2 mA 4 mA Status 0 UL min max 5 Vdc 5 Vdc Input delay approx 3 ms Indication LED green 17 32 Outputs Number 16 2x8 with byte by byte field voltage supply Iout Short circuit proof yes Output delay 100 µs at RL F1 kΩ Lamp load max 3 W Indication LED green 1 16 Diagnosis see chapter 8 Error diagnosis via the bus yes S...

Page 138: ...ss IP 20 DIN 40050 IEC 144 Base element Measurement data VDE 0611 Part 1 8 92 IEC 947 7 1 1989 Rated voltage current cross section 250 V 17 5 A 1 5 mm2 Rated surge voltage contamination class 4 kV 3 Connection technology in TOP construction tension clamp Connection technology 2 3 wire Wire strip length 8 mm Crimpable wire max range e single core H 07V U f thin core H 07V K f with ferrules acc to D...

Page 139: ...ory DIAmon DP package incl CD ROM and adapter cable CD ROM Adapter cable Mechanical Accessory End bracket Shield connection Coding comb separate supplied with the electronics module Terminating resistor Mounting Tool Type ET WINBLOC ECO 16 WS LED LR ET WINBLOC ECO 16 RT LED OR ET WINBLOC ECO 16 GR LED LR KSW 2 5 1 16 KSW 2 5 17 32 KSW 2 5 33 48 ZQV 2 5 2 ZQV 2 5 10 SW DIAMON DP WIN95 NT KIT CD DIA...

Page 140: ...address setting Insulation stripping tool for data cable additional accessories are available in the Main Catalogue Sheath stripping tool for Data cable Documentation WINbloc eco manual PROFIBUS DP german english Catalogue I O Components deutsch english Type PB EG4 REPEATER DP OZD PROFI 3 DP OZD PROFI P4 XN ZBW2 SCRW DRIVER ADR CST AM12 AWB2700 1384D AWB 2700 1384GB FK 2700 1041D FK 2700 1041GB ...

Page 141: ...special group of automated devices Baud Baud is measure for the transmission speed of data 1 Baud corresponds to the transmission of one character per second Bit s bidirectional Working in both directions bonding strap Flexible conductor normally braided that joins inactive components e g the door of a switching cabinet to the cabinet itself bus Bus system for data exchange e g between CPU memory ...

Page 142: ... compability the ability of an electrical part to operate in a specific environment without fault and without disturbing its surroundings in a negative manner EN European Standard field bus Data network on sensor actuator level A field bus connects the equipment on the field level Characteristics of a field bus are a high transmission security and real time behaviour GND Ground potential 0 ground ...

Page 143: ...escribe all interconnected inactive components that do not become live due to a fault master Station or subscriber in a bus system that controls the communication between other bus subscribers master slave mode Mode of operation in which one station takes over the control of the system as a master module With WINbloc this is identical to a bus system subscriber multi master mode Operating mode in ...

Page 144: ...d the output of the same to the bus system reference potential Potential from which all voltages of connected circuits are considered and or measured repeater Amplifier for bus transmitted signals RS 485 Serial interface according to EIA standard for fast data transmission via multiple transmitters serial Information is transmitted bit by bit one after the other along the cable shield Expression f...

Page 145: ...ing signal reflections and to provide bus cable matching Terminating resistors must always be the last component at the end of a bus segment to ground Connection of an electricity conducting component with the grounding connection via a grounding installation uni directional Working in one way WINbloc Range of Moeller intelligent modular field bus terminals ...

Page 146: ...142 05 01 AWB2700 1384GB ...

Page 147: ...sing 77 B base modules 19 baud rate 18 block diagram 60 bus connection 24 32 73 C cable lengths 18 cable routing 70 cable types 73 capacitive coupling 62 coding 26 coding comb 26 colour coding 24 combi module 13 conductor types 66 connection assignment 35 console installation 57 cross connections 34 D device data set 86 diagnosis 79 diagnosis in the Step 7 104 diagnostic possibilities with S7 101 ...

Page 148: ...pling 62 general safety instructions 5 general wiring notes 70 grounding of inactive metal components 63 GSD file 86 I inactive metal components 63 inductive coupling 62 inductive load 70 installation guidelines 56 intended usage 5 L labelling 24 75 labels 75 length of bus cables repeater 16 lightning protection 72 location requirements 55 M mixed usage 18 mounting rail 22 mounting rails 64 mounti...

Page 149: ...uration 61 shielding of cables 66 status indicators 79 suggestion for coding 28 switching cabinet installation 55 system description 60 system extension 15 T technical data 117 technical safety 6 tension clamp distribution rails 23 terminal blocks 22 terminal housing installation 57 terminating resistor 36 38 the tension clamp 31 T piece function 10 32 transmission cable 72 type files 88 type spec...

Page 150: ...05 01 AWB2700 1384GB 146 ...

Page 151: ...omation Hein Moeller Str 7 11 D 53115 Bonn E Mail info moeller net Internet www moeller net 2001 by Moeller GmbH Subject to alteration AWB2700 1384GB MEX Ki 05 01 Printed in the Federal Republic of Germany 05 01 Article No 223164 ...

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