MKT V-2Esc Service, Operating, Maintenance And Parts Manual Download Page 24

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DRAWINGS AND PARTS LISTS

A. V-2ESC GENERAL ASSEMBLY AND PARTS LIST (402 06 00)

 ITEM 

 

 

QUANTITY

 

NO.  MKT PART NO. 

DESCRIPTION 

REQUIRED

 

402 06 06 

SUSPENSION HOUSING 

 

402 05 12 

EXCITER CASE COVER 

1

 

941 00 24 

SHEAR BLOCK 

8

 

901 57 21 

HEX HEAD CAP SCREW 

32

 

900 50 05 

HEX NUT 

48

 

903 06 08 

LOCKWASHER 

52

 

901 55 13 

HEX HEAD CAP SCREW 

10

 

900 50 03 

HEX NUT 

6

 

903 06 06 

LOCKWASHER 

11

 

10 

905 05 11 

SOCKET HEAD CAP SCREW 

18

 

11 

905 05 15 

SOCKET HEAD CAP SCREW 

6

 

12 

903 04 11 

HIGH COLLAR LOCKWASHER 

24

 

13 

901 56 13 

HEX HEAD CAP SCREW 

18

 

14 

903 06 07 

LOCKWASHER 

18

 

15 

402 06 05 

EXCITER 

1

 

16 

931 04 79 

WINDOW GAUGE 

1

 

17 

931 00 02 

MAGNETIC PLUG 

1

 

18 

942 00 11 

VENTED RELIEF 

1

 

19 

402 02 07 

FILL PLUG 

1

 

20 

402 05 04 

MOTOR SHAFT 

1

 

21 

402 05 03 

SHAFT 

1

 

22 

914 01 11 

BEARING 

4

 

23 

402 05 06 

ECCENTRIC WEIGHT 

2

 

24 

402 00 24 

MOTOR GEAR 

1

 

25 

402 00 25 

DRIVEN GEAR 

1

 

26 

402 00 18 

ECCENTRIC KEY 

2

 

27 

901 58 17 

HEX HEAD CAP SCREW 

10

 

28 

903 06 09 

LOCKWASHER 

10

 

29 

402 00 15 

BEARING COVER 

3

 

30 

402 00 16 

MOTOR BEARING COVER 

1

 

31 

901 57 11 

HEX HEAD CAP SCREW 

4

 

32 

913 01 91 

O-RING 

4

 

33 

402 02 05 

MOTOR GUARD 

1

 

34 

910 01 54 

HYDRAULIC MOTOR 

1

 

35 

402 00 21 

GASKET 

1

 

36 

402 05 23 

CLAMP ASSEMBLY 

1

 

37 

495 05 04 

LIFTING BAIL 

1

 

38 

901 62 21 

HEX HEAD CAP SCREW 

6

 

39 

903 06 04 

LOCKWASHER 

6

 

40 

402 00 28 

SAFETY CABLE 

1

 

41 

402 05 13 

MOUNT BRACKET 

1

 

42 

499 02 13 

NAMEPLATE 

1

Summary of Contents for V-2Esc

Page 1: ...can be harmful to the human hear ing system Sustained exposure to such high sound levels can permanently impair one s hearing Hearing protection should be worn by anyone and everyone within close prox...

Page 2: ...ALL OTHER WARRANTIES EXPRESS OR IMPLIED AND MAKES NO WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE THIS WARRANTY IS NOT APPLICABLE TO ANY ITEM WHICH MKT SELLS THAT IS WARRANTED DI...

Page 3: ...9 VII DRAWINGS AND PARTS LISTS 20 37 A V 2Esc GENERAL ASSEMBLY AND PARTS LIST 21 23 B V 2Esc HYDRAULIC CLAMP ASSEMBLY AND PARTS LIST 24 25 C SIDE CLAMP ASSEMBLY AND PARTS LIST 26 29 D V 2Esc EXCAVATOR...

Page 4: ...e operating All visitors or other personnel in the immediate area of operating equipment must wear all necessary personal protective equipment The MKT V 2Esc Hydraulic Vibratory Pile Driver Extractor...

Page 5: ...hazardous situation which if not avoided will result in death or serious injury indicates a hazardous situation which if not avoided could result in death or serious injury indicates a hazardous situ...

Page 6: ...ay from the pile and from below the V 2Esc hammer during vibrating operations Any unobserved or unconnected loose nut or other fastener may fall 9 Do not unclamp the jaws from the pile while the hamme...

Page 7: ...quipment will not be damaged or made unsafe by the operation lubrication maintenance or repair procedures you choose The information specifications and illustrations in the manuals are based on inform...

Page 8: ...hydraulic pressures higher or lower than those specified in the manual PRESSURIZED AIR AND WATER Pressurized air can cause personal injury When using pressurized air for cleaning wear a protective fac...

Page 9: ...tubes or hoses Repair any loose or damaged fuel and oil lines tubes and hoses Leaks can cause fires Inspect all lines tubes and hoses carefully Do not use your bare hands to check for leaks Tighten a...

Page 10: ...d All wires and cables must be of the recommended gauge and fused if necessary Do not use smaller gauge wire or bypass fuses Tight connections recommended wiring and cables properly cared for will hel...

Page 11: ...ating the equipment Do not attempt to connect the quick disconnect couplers when the power unit is running Make sure that ground vibrations will not damage adjacent structures or excavations Make sure...

Page 12: ...N Driving Force 1800 CPM 25 TONS Clamp Circuit Pressure 2500 PSI Clamping Force 2500 PSI 16 TONS Maximum Pull Force bottom clamp only 16 TONS Maximum Crowd Force bottom clamp only 8 TONS Maximum Pull...

Page 13: ...0 psi The auxiliary circuit flow must have priority over the boom and stick functions or greater flow and additional modifications may be required to maintain hammer speed when operating boom or stick...

Page 14: ...d the down crowd force rating Always use the pile handling safety line to attach the pile to the hammer 2 Cut pile handling holes 2ft or more above center of the pile on either side of center as requi...

Page 15: ...the hammer dancing or chattering should be cause to promptly abandon the effort before serious damage is done to the hammer To continue operations the obstruction must be removed or penetrated by swit...

Page 16: ...the pile to hang by the line and shackle The V 2Esc hammer and pile are then lowered to the ground where the line is disconnected from the pile 2 The side clamp jaws are intended to be used to pull t...

Page 17: ...ignment with each other and with the pile when driving or extracting Failing to do so will result in damage to the jaws and clamp cylinders 4 2 2 4 NO OK OK NO Hammer suspension and pile inline Out of...

Page 18: ...or the lube oil volume is increasing this will indicate that the hydraulic motor is leaking hydraulic fluid through the motor drive shaft seal The seal leakage must be corrected immediately D Daily M...

Page 19: ...taching to pile open and close clamp jaws to verify fast and positive action c Be sure that there are no kinks in the lines and that they hang uniformly d Always maintain a close check on the lifting...

Page 20: ...at full frequency over an extended period of time Check the lower magnetic plug for metal which might indicate excessive wear of gears or bearings 5 Internal Noise in Exciter Unusual noise in exciter...

Page 21: ...be a locked bearing gear or motor 11 V 2Esc Not Coming Up To Speed and or Pressure Very Low Relief valve in the directional control valve may be clogged May have a worn out pump or motor 12 V 2Esc Fr...

Page 22: ...RAULIC CLAMP ASSEMBLY AND PARTS LIST 23 24 C SIDE CLAMP ASSEMBLY AND PARTS LIST 25 28 D V 2Esc EXCAVATOR MOUNT SCHEMATIC CONSULT FACTORY E HP 85T3 POWER UNIT GENERAL ASSEMBLY AND PARTS LIST 29 32 F HP...

Page 23: ...DRAWINGS AND PARTS LISTS 21 A V 2ESC GENERAL ASSEMBLY AND PARTS LIST 402 06 00...

Page 24: ...05 EXCITER 1 16 931 04 79 WINDOW GAUGE 1 17 931 00 02 MAGNETIC PLUG 1 18 942 00 11 VENTED RELIEF 1 19 402 02 07 FILL PLUG 1 20 402 05 04 MOTOR SHAFT 1 21 402 05 03 SHAFT 1 22 914 01 11 BEARING 4 23 4...

Page 25: ...RIPTION REQUIRED 43 099 06 00 DECAL EAR PROTECTION 1 44 402 06 12 HYD HOSE 2 45 402 05 19 HYD HOSE 2 46 923 09 09 ADAPTER 2 47 943 02 82 HOSE CLAMP 2 48 901 55 11 HEX HEAD CAP SCREW 1 49 923 11 95 BUL...

Page 26: ...24 DRAWINGS AND PARTS LISTS B V 2ESC HYDRAULIC CLAMP ASSEMBLY AND PARTS LIST 402 05 23...

Page 27: ...11 903 01 21 LOCKWASHER 2 12 901 61 21 HEX HEAD CAP SCREW 4 13 901 58 13 HEX HEAD CAP SCREW 4 14 903 01 15 LOCKWASHER 12 15 924 00 30 ROLL PIN 2 16 901 61 13 HEX HEAD CAP SCREW 6 17 931 05 10 CHECK VA...

Page 28: ...26 DRAWINGS AND PARTS LISTS C SIDE CLAMP ASSEMBLY AND PARTS LIST 495 05 97...

Page 29: ...9 SOCKET HEAD CAP SCREW 3 5 903 06 14 LOCK WASHER 3 6 495 06 18 ROTO TILT MOUNT BRACKET 1 7 905 11 11 SOCKET HEAD CAP SCREW 12 8 903 04 21 HIGH COLLAR LOCK WASHER 12 9 495 05 97 SIDE CLAMP ASSEMBLY 1...

Page 30: ...28 DRAWINGS AND PARTS LISTS C SIDE CLAMP ASSEMBLY AND PARTS LIST 495 05 97...

Page 31: ...95 05 96 HOUSING SIDE CLAMP 1 2 924 00 72 ROLL PIN 4 3 495 05 98 JAW 4 4 905 11 11 SOCKET HEAD CAP SCREW 12 5 903 04 21 LOCK WASHER 12 6 903 04 11 LOCK WASHER 32 7 905 05 25 SOCKET HEAD CAP SCREW 32 8...

Page 32: ...30 DRAWINGS AND PARTS LISTS E HP 85T3 POWER UNIT GENERAL ASSEMBLY AND PARTS LIST 403 06 00...

Page 33: ...PLUG 1 15 927 00 25 DUST CAP 1 16 927 00 05 QUICK DISCONNECT 1 17 923 00 02 DUST PLUG 1 18 923 00 03 DUST CAP 1 19 934 00 18 OIL COOLER 1 20 931 05 18 RETURN FILTER 1 21 931 05 19 FILTER REPLACEMENT...

Page 34: ...APTER 1 59 923 04 38 ADAPTER 1 60 923 10 62 ADAPTER 1 61 923 04 39 ADAPTER 1 62 923 10 46 ADAPTER 1 63 923 00 40 ADAPTER 3 64 941 00 26 ADAPTER 2 65 923 10 63 ADAPTER 1 66 923 00 39 ADAPTER 1 67 923 1...

Page 35: ...ASHER 24 93 901 07 13 HEX HEAD CAP SCREW 2 94 930 05 97 SOCKET HEAD PIPE PLUG 1 95 901 55 13 HEX HEAD CAP SCREW 4 96 406 03 05 BATTERY HOLD DOWN ROD 2 97 406 03 04 BATTERY RETAINER 1 98 901 57 21 HEX...

Page 36: ...34 DRAWINGS AND PARTS LISTS F HP 85T3 HYDRAULIC SCHEMATIC AND PARTS LIST 403 01 00...

Page 37: ...11 02 35 PUMP 1 7 931 05 74 PRESSURE GAUGE 1 8 931 07 65 DIRECTIONAL CONTROL VALVE 1 9 931 05 16 CHECK VALVE 1 10 927 00 06 QUICK DISCONNECT 2 11 927 00 24 DUST PLUG 2 12 927 00 25 DUST CAP 2 13 927 0...

Page 38: ...36 DRAWINGS AND PARTS LISTS G HP 85T3 HYDRAULIC HOSE BUNDLE AND PARTS LIST 403 02 00 G V 2ESC V 2 HP 70 100 HOSE BUNDLE ASSEMBLY 403 02 00...

Page 39: ...PTER 1 2 403 02 01 HOSE 2 3 923 00 29 ADAPTER 1 4 923 00 20 ADAPTER 1 5 927 00 05 QUICK DISCONNECT 1 6 923 00 03 DUST CAP 2 7 923 00 02 DUST PLUG 2 8 923 00 09 ADAPTER 2 9 403 02 02 HOSE 4 10 923 00 3...

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