MKT V-2Esc Service, Operating, Maintenance And Parts Manual Download Page 2

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MKT MANUFACTURING, INC. 

STANDARD NEW PRODUCT WARRANTY 

 

EXPRESS LIMITED PARTS WARRANTY FOR NEW PRODUCTS 

 

MKT MANUFACTURING, INC. (“MKT”) warrants to the first user (“User”) of any new product (whether such new 

product is sold directly to the customer by MKT or through a distributor) that such new product will be free from 

defects in material or workmanship for a period of ninety (90) days beginning on the date that such new product is 

delivered to the User.  This Express Limited Parts Warranty (“Warranty”) a

pplies only to the first User of the new 

product, and not any subsequent users, regardless of whether such subsequent user becomes the owner of the 

new product or uses the product within such ninety (90) day warranty period.  In no event shall this Warranty 

extend for more than twelve (12) months from the date that MKT ships the product, whether to a User or to a 

distributor which may or may not use the product.  This Warranty applies to new products only.  This Warranty is 

subject to the following terms and conditions.  

 

If User believes that the product has a defect in the materials or workmanship, User shall send notice of such 

defect in writing to MKT within the ninety (90) day warranty period.  MKT shall have the right to inspect the 

product for defects, and any parts which appear to MKT upon inspection to have been defective in material or 

workmanship shall be repaired or replaced at MKT’s option.  MKT shall have no other liability to User except for 

such repair or replacement of those parts determined to be defective. Such repair or replacement parts shall be 

provided at no cost to the User at such location and during such hours as determined by MKT.  This Warranty 

shall not apply to component parts or accessories of products not manufactured by MKT, or  to normal 

maintenance of the product or to normal maintenance parts required therefor. Replacement or  repair parts 

installed in the products covered by this Warranty are warranted only for the remainder of the Warranty as if such 

parts were original components of said product. 

EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY,

 

MKT MAKES NO OTHER WARRANTIES, AND FURTHER DISCLAIMS ALL OTHER WARRANTIES, 

EXPRESS OR IMPLIED,  AND MAKES NO WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY 

PARTICULAR PURPOSE. 

 

THIS WARRANTY IS NOT APPLICABLE TO ANY ITEM WHICH MKT SELLS THAT IS WARRANTED 

DIRECTLY TO THE USER BY THE MANUFACTURER OF SUCH ITEM (IF SUCH MANUFACTURER OF SUCH 

ITEM IS NOT MKT).   

 

MKT EXCLUDES ALL LIABILITY FOR OR ARISING FROM ANY NEGLIGENCE ON ITS PART OR ON THE 

PART OF ANY OF ITS EMPLOYEES, AGENTS OR REPRESENTATIVES WITH RESPECT TO THE 

MANUFACTURE OR SUPPLY OF THE PRODUCT.   

 

MKT shall not be liable to User or any third party for any loss of profits, loss of use, interruption of business, or 

any indirect, incidental, special, punitive or consequential damages of any kind whatsoever related to the product 

or the use or operation of the product.   In particular, MKT  assumes no liability for the results of User  and its 

affiliates based on 

User’s use of the products

  furnished by MKT.   The maximum total liability of MKT  shall be 

limited to the cost of those parts which MKT has agreed to repair or replace.  This limitation applies to all causes 

of action in the aggregate, including without limitation, breach of contract, breach of warranty, negligence, strict 

liability, misrepresentations, and other torts.   In any jurisdiction in which the above limitations of liability are 

restricted, MKT

’s liability is limited to the greatest extent permitted by law.

 

 

Notwithstanding anything in this Agreement to the contrary, MKT shall not be responsible for any costs or charges 

of User and/or any third party, including but not limited to transportation charges, shipping costs, cost of 

installation, duty, taxes or any other charges whatsoever including but not limited to any charges or damages due 

to any delays.  If requested by MKT, products or parts for which a warranty claim is made are to be returned 

transportation prepaid to MKT 

at MKT’s home office

. Any improper use, including operation after discovery of 

defective or worn parts, operation beyond rated capacity, substitution of parts not approved by MKT, or any 

alteration or repair by others in such manner as in MKT’s judgment affects the Product materially and adversely, 

shall void this Warranty. 

 

NO EMPLOYEE OR REPRESENTATIVE IS AUTHORIZED TO CHANGE THIS WARRANTY IN ANY WAY OR 

GRANT ANY OTHER WARRANTY UNLESS SUCH CHANGE IS MADE IN WRITING AND SIGNED BY AN 

OFFICER OF MKT AT ITS HOME OFFICE.

 

Summary of Contents for V-2Esc

Page 1: ...can be harmful to the human hear ing system Sustained exposure to such high sound levels can permanently impair one s hearing Hearing protection should be worn by anyone and everyone within close prox...

Page 2: ...ALL OTHER WARRANTIES EXPRESS OR IMPLIED AND MAKES NO WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE THIS WARRANTY IS NOT APPLICABLE TO ANY ITEM WHICH MKT SELLS THAT IS WARRANTED DI...

Page 3: ...9 VII DRAWINGS AND PARTS LISTS 20 37 A V 2Esc GENERAL ASSEMBLY AND PARTS LIST 21 23 B V 2Esc HYDRAULIC CLAMP ASSEMBLY AND PARTS LIST 24 25 C SIDE CLAMP ASSEMBLY AND PARTS LIST 26 29 D V 2Esc EXCAVATOR...

Page 4: ...e operating All visitors or other personnel in the immediate area of operating equipment must wear all necessary personal protective equipment The MKT V 2Esc Hydraulic Vibratory Pile Driver Extractor...

Page 5: ...hazardous situation which if not avoided will result in death or serious injury indicates a hazardous situation which if not avoided could result in death or serious injury indicates a hazardous situ...

Page 6: ...ay from the pile and from below the V 2Esc hammer during vibrating operations Any unobserved or unconnected loose nut or other fastener may fall 9 Do not unclamp the jaws from the pile while the hamme...

Page 7: ...quipment will not be damaged or made unsafe by the operation lubrication maintenance or repair procedures you choose The information specifications and illustrations in the manuals are based on inform...

Page 8: ...hydraulic pressures higher or lower than those specified in the manual PRESSURIZED AIR AND WATER Pressurized air can cause personal injury When using pressurized air for cleaning wear a protective fac...

Page 9: ...tubes or hoses Repair any loose or damaged fuel and oil lines tubes and hoses Leaks can cause fires Inspect all lines tubes and hoses carefully Do not use your bare hands to check for leaks Tighten a...

Page 10: ...d All wires and cables must be of the recommended gauge and fused if necessary Do not use smaller gauge wire or bypass fuses Tight connections recommended wiring and cables properly cared for will hel...

Page 11: ...ating the equipment Do not attempt to connect the quick disconnect couplers when the power unit is running Make sure that ground vibrations will not damage adjacent structures or excavations Make sure...

Page 12: ...N Driving Force 1800 CPM 25 TONS Clamp Circuit Pressure 2500 PSI Clamping Force 2500 PSI 16 TONS Maximum Pull Force bottom clamp only 16 TONS Maximum Crowd Force bottom clamp only 8 TONS Maximum Pull...

Page 13: ...0 psi The auxiliary circuit flow must have priority over the boom and stick functions or greater flow and additional modifications may be required to maintain hammer speed when operating boom or stick...

Page 14: ...d the down crowd force rating Always use the pile handling safety line to attach the pile to the hammer 2 Cut pile handling holes 2ft or more above center of the pile on either side of center as requi...

Page 15: ...the hammer dancing or chattering should be cause to promptly abandon the effort before serious damage is done to the hammer To continue operations the obstruction must be removed or penetrated by swit...

Page 16: ...the pile to hang by the line and shackle The V 2Esc hammer and pile are then lowered to the ground where the line is disconnected from the pile 2 The side clamp jaws are intended to be used to pull t...

Page 17: ...ignment with each other and with the pile when driving or extracting Failing to do so will result in damage to the jaws and clamp cylinders 4 2 2 4 NO OK OK NO Hammer suspension and pile inline Out of...

Page 18: ...or the lube oil volume is increasing this will indicate that the hydraulic motor is leaking hydraulic fluid through the motor drive shaft seal The seal leakage must be corrected immediately D Daily M...

Page 19: ...taching to pile open and close clamp jaws to verify fast and positive action c Be sure that there are no kinks in the lines and that they hang uniformly d Always maintain a close check on the lifting...

Page 20: ...at full frequency over an extended period of time Check the lower magnetic plug for metal which might indicate excessive wear of gears or bearings 5 Internal Noise in Exciter Unusual noise in exciter...

Page 21: ...be a locked bearing gear or motor 11 V 2Esc Not Coming Up To Speed and or Pressure Very Low Relief valve in the directional control valve may be clogged May have a worn out pump or motor 12 V 2Esc Fr...

Page 22: ...RAULIC CLAMP ASSEMBLY AND PARTS LIST 23 24 C SIDE CLAMP ASSEMBLY AND PARTS LIST 25 28 D V 2Esc EXCAVATOR MOUNT SCHEMATIC CONSULT FACTORY E HP 85T3 POWER UNIT GENERAL ASSEMBLY AND PARTS LIST 29 32 F HP...

Page 23: ...DRAWINGS AND PARTS LISTS 21 A V 2ESC GENERAL ASSEMBLY AND PARTS LIST 402 06 00...

Page 24: ...05 EXCITER 1 16 931 04 79 WINDOW GAUGE 1 17 931 00 02 MAGNETIC PLUG 1 18 942 00 11 VENTED RELIEF 1 19 402 02 07 FILL PLUG 1 20 402 05 04 MOTOR SHAFT 1 21 402 05 03 SHAFT 1 22 914 01 11 BEARING 4 23 4...

Page 25: ...RIPTION REQUIRED 43 099 06 00 DECAL EAR PROTECTION 1 44 402 06 12 HYD HOSE 2 45 402 05 19 HYD HOSE 2 46 923 09 09 ADAPTER 2 47 943 02 82 HOSE CLAMP 2 48 901 55 11 HEX HEAD CAP SCREW 1 49 923 11 95 BUL...

Page 26: ...24 DRAWINGS AND PARTS LISTS B V 2ESC HYDRAULIC CLAMP ASSEMBLY AND PARTS LIST 402 05 23...

Page 27: ...11 903 01 21 LOCKWASHER 2 12 901 61 21 HEX HEAD CAP SCREW 4 13 901 58 13 HEX HEAD CAP SCREW 4 14 903 01 15 LOCKWASHER 12 15 924 00 30 ROLL PIN 2 16 901 61 13 HEX HEAD CAP SCREW 6 17 931 05 10 CHECK VA...

Page 28: ...26 DRAWINGS AND PARTS LISTS C SIDE CLAMP ASSEMBLY AND PARTS LIST 495 05 97...

Page 29: ...9 SOCKET HEAD CAP SCREW 3 5 903 06 14 LOCK WASHER 3 6 495 06 18 ROTO TILT MOUNT BRACKET 1 7 905 11 11 SOCKET HEAD CAP SCREW 12 8 903 04 21 HIGH COLLAR LOCK WASHER 12 9 495 05 97 SIDE CLAMP ASSEMBLY 1...

Page 30: ...28 DRAWINGS AND PARTS LISTS C SIDE CLAMP ASSEMBLY AND PARTS LIST 495 05 97...

Page 31: ...95 05 96 HOUSING SIDE CLAMP 1 2 924 00 72 ROLL PIN 4 3 495 05 98 JAW 4 4 905 11 11 SOCKET HEAD CAP SCREW 12 5 903 04 21 LOCK WASHER 12 6 903 04 11 LOCK WASHER 32 7 905 05 25 SOCKET HEAD CAP SCREW 32 8...

Page 32: ...30 DRAWINGS AND PARTS LISTS E HP 85T3 POWER UNIT GENERAL ASSEMBLY AND PARTS LIST 403 06 00...

Page 33: ...PLUG 1 15 927 00 25 DUST CAP 1 16 927 00 05 QUICK DISCONNECT 1 17 923 00 02 DUST PLUG 1 18 923 00 03 DUST CAP 1 19 934 00 18 OIL COOLER 1 20 931 05 18 RETURN FILTER 1 21 931 05 19 FILTER REPLACEMENT...

Page 34: ...APTER 1 59 923 04 38 ADAPTER 1 60 923 10 62 ADAPTER 1 61 923 04 39 ADAPTER 1 62 923 10 46 ADAPTER 1 63 923 00 40 ADAPTER 3 64 941 00 26 ADAPTER 2 65 923 10 63 ADAPTER 1 66 923 00 39 ADAPTER 1 67 923 1...

Page 35: ...ASHER 24 93 901 07 13 HEX HEAD CAP SCREW 2 94 930 05 97 SOCKET HEAD PIPE PLUG 1 95 901 55 13 HEX HEAD CAP SCREW 4 96 406 03 05 BATTERY HOLD DOWN ROD 2 97 406 03 04 BATTERY RETAINER 1 98 901 57 21 HEX...

Page 36: ...34 DRAWINGS AND PARTS LISTS F HP 85T3 HYDRAULIC SCHEMATIC AND PARTS LIST 403 01 00...

Page 37: ...11 02 35 PUMP 1 7 931 05 74 PRESSURE GAUGE 1 8 931 07 65 DIRECTIONAL CONTROL VALVE 1 9 931 05 16 CHECK VALVE 1 10 927 00 06 QUICK DISCONNECT 2 11 927 00 24 DUST PLUG 2 12 927 00 25 DUST CAP 2 13 927 0...

Page 38: ...36 DRAWINGS AND PARTS LISTS G HP 85T3 HYDRAULIC HOSE BUNDLE AND PARTS LIST 403 02 00 G V 2ESC V 2 HP 70 100 HOSE BUNDLE ASSEMBLY 403 02 00...

Page 39: ...PTER 1 2 403 02 01 HOSE 2 3 923 00 29 ADAPTER 1 4 923 00 20 ADAPTER 1 5 927 00 05 QUICK DISCONNECT 1 6 923 00 03 DUST CAP 2 7 923 00 02 DUST PLUG 2 8 923 00 09 ADAPTER 2 9 403 02 02 HOSE 4 10 923 00 3...

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