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MK ZRF-P 2010, Technical Documentation Manual

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Technical Documentation

ZRF-P 2010

             mk North America, Inc. 

|

 105-125 Highland Park Drive 

|

 Bloomfield, CT 06002 

|

 860.769.5500 

|

 www.mknorthamerica.com

©2017 

|

 Page 2

1  

General Information  

3

2  

Decoding Your Serial Number 

4

3 

Conveyor Description 

5

4 

Warranty Information 

7

5 

Safety Requirements 

8

6 

Wear Items & Maintenance For Specific Drive & Tail Options 

10

7 

Conveyor Belt Maintenance - Tensioning & Tracking 

22 

8 

Conveyor Belt Maintenance - Belt Replacement 

24

9 

Conveyor Maintenance - Tensioning & Greasing Of Drive Chain 

26

10 

Notes & Contact Information 

30

10.2  Contacting mk North America, Inc. 

31

Summary of Contents for ZRF-P 2010

Page 1: ...order details The conveyor serial number is located on the frame at the drive end of the conveyor it s affixed to the black drive train cover which has the gear motor mounted to the back plate If ther...

Page 2: ...Your Serial Number 4 3 Conveyor Description 5 4 Warranty Information 7 5 Safety Requirements 8 6 Wear Items Maintenance For Specific Drive Tail Options 10 7 Conveyor Belt Maintenance Tensioning Tracki...

Page 3: ...service and keeps your conveyor working at its maximum capacity 1 3 If you need assistance If you need assistance there are a variety of ways to get it You can contact our customer service team Monday...

Page 4: ...blank it is not a cause for concern SO This is the shop order number in which this unit was built This is an mk North America Inc internal number This number is also referenced on any related invoice...

Page 5: ...UF Gurt Foerderer Belt Conveyor KTF Kettengurt Foerderer Chain Conveyor KFG Knickfoerderer Gurt Bent Belt Conveyor KGF Kurvengurt Foerderer Curve Belt Conveyor MBF Modulband Foerderer Modular Belt Con...

Page 6: ...ill vary based on your actual purchase order Items may appear different on your model based on your particular order requirements Consult your approval drawing for specific items included in your orde...

Page 7: ...reement requires approval of MKNA Management UNDER NO CIRCUMSTANCES SHALL MKNA BE HELD LIABLE FOR DAMAGES OR LIABILITY FOR LOSS OF PRODUCTION PRODUCT EQUIPMENT OR PROFITS OR LIABILITY FOR DIRECT INCID...

Page 8: ...North America Inc 105 125 Highland Park Drive Bloomfield CT 06002 860 769 5500 www mknorthamerica com 2017 Page 8 5 SAFETY REQUIREMENTS 5 1 Warnings Safety Guidelines READ AND UNDERSTAND ALL OF THESE...

Page 9: ...mk North America Inc 105 125 Highland Park Drive Bloomfield CT 06002 860 769 5500 www mknorthamerica com 2017 Page 9 5 SAFETY REQUIREMENTS CONT...

Page 10: ...nd Park Drive Bloomfield CT 06002 860 769 5500 www mknorthamerica com 2017 Page 10 6 WEAR ITEMS MAINTENANCE FOR SPECIFIC DRIVE OPTIONS 6 1 Important Notes About Wear Items Maintenance 11 6 2 ZRF P 201...

Page 11: ...nd speeds and which can be significantly in uenced by environmental factors All moving components and screw connections should be checked every 6 months All safety relevant components should be part o...

Page 12: ...merica Inc 105 125 Highland Park Drive Bloomfield CT 06002 860 769 5500 www mknorthamerica com 2017 Page 12 6 WEAR ITEMS MAINTENANCE FOR SPECIFIC DRIVE OPTIONS CONT 6 2 ZRF P 2010 AA 4 3 1 2 Cont NOTE...

Page 13: ...pect Replace Tension Clean Lubricate grease Position Description Action Interval in Hours Months 1 Roller Bearing I 1 000 Hours Max 6 Months 2 Drive Idler Sprocket I C 500 Hours Max 3 Months 3 Wear St...

Page 14: ...ca Inc 105 125 Highland Park Drive Bloomfield CT 06002 860 769 5500 www mknorthamerica com 2017 Page 14 6 WEAR ITEMS MAINTENANCE FOR SPECIFIC DRIVE OPTIONS CONT 6 3 ZRF P 2010 AC 4 2 1 3 5 8 6 7 Cont...

Page 15: ...armotor I C Service maintenance per manufacturer s documentation 6 7 Drive Train Sprockets I C 500 Hours Max 3 Months SAE20 SAE50 8 Drive Train Chain I C T L 500 Hours Max 3 Months SAE20 SAE50 R If ch...

Page 16: ...erica Inc 105 125 Highland Park Drive Bloomfield CT 06002 860 769 5500 www mknorthamerica com 2017 Page 16 6 WEAR ITEMS MAINTENANCE FOR SPECIFIC DRIVE OPTIONS CONT 6 3 ZRF P 2010 AF Cont NOTE Not all...

Page 17: ...rocket I C 500 Hours Max 3 Months 3 Wear Strip I C 500 Hours Max 3 Months R If wear is visible 4 Timing Belt I C 500 Hours Max 3 Months R If wear is visible 5 Gearmotor I C Service maintenance per man...

Page 18: ...ca Inc 105 125 Highland Park Drive Bloomfield CT 06002 860 769 5500 www mknorthamerica com 2017 Page 18 6 WEAR ITEMS MAINTENANCE FOR SPECIFIC DRIVE OPTIONS CONT 6 4 ZRF P 2010 AS 4 2 3 1 6 8 7 5 Cont...

Page 19: ...armotor I C Service maintenance per manufacturer s documentation 6 7 Drive Train Sprockets I C 500 Hours Max 3 Months SAE20 SAE50 8 Drive Train Chain I C T L 500 Hours Max 3 Months SAE20 SAE50 R If ch...

Page 20: ...nc 105 125 Highland Park Drive Bloomfield CT 06002 860 769 5500 www mknorthamerica com 2017 Page 20 Cont NOTE Not all items shown in all views for clarity 6 WEAR ITEMS MAINTENANCE FOR SPECIFIC DRIVE O...

Page 21: ...Train Sprockets I C 500 Hours Max 3 Months SAE20 SAE50 8 Drive Train Chain I C T L 500 Hours Max 3 Months SAE20 SAE50 R If chain stretch is greater than 3 9 Nip Drum 2010 BC I C 500 Hours Max 3 Months...

Page 22: ...rks Belts may need to be tracked due to shifting during shipping Prior to delivery of the mk conveyor the belt was tensioned and tracked at the factory Belt pretension conveyor length chain length x 0...

Page 23: ...belt was tensioned and adjusted at the factory before delivery of the mk product Loosen screws 2 and 4 to pull the entire assembly 1 out arrow direction in order to pretension the timing belt Tighten...

Page 24: ...ed instructions for this to follow Any interfering parts must be removed instructions on this to follow Any auxiliary parts that interfere must be removed This includes supports pieces One side of the...

Page 25: ...ove the belt return guard 2 by removing all screws Do this at BOTH ends of the conveyor Removing the Belt The belt can now be replaced once all auxiliary obstructions are removed To replace belt slip...

Page 26: ...26 9 CONVEYOR MAINTENANCE TENSIONING GREASING OF DRIVE CHAIN 9 1 ZRF P 2010 AC 27 9 2 ZRF P 2010 AS 28 9 3 ZRF P 2010 BC 29 THIS SECTION DOES NOT APPLY TO THE DRIVE VERSION AA Do NOT lubricate timing...

Page 27: ...ce before operating Remove cap nuts 1 and remove chain guard 2 Loosen the motor mounting screws 1 4 places Lower the motor 2 thereby adding tension to the drive chain 3 Do not over tension the drive c...

Page 28: ...hain ZRF P 2010 AS Loosen bolts screws on the upper and front surfaces of the drive train and remove cover Loosen the motor mounting screws 1 4 places Tighten the drive chain 3 by pushing the motor 2...

Page 29: ...er bolts 1 various places and remove the drive train cover 2 Loosen the motor mounting screws 1 4 places Slide the motor 2 in the slots provided in the direction of the arrow thereby adding tension to...

Page 30: ...al Documentation ZRF P 2010 mk North America Inc 105 125 Highland Park Drive Bloomfield CT 06002 860 769 5500 www mknorthamerica com 2017 Page 30 10 NOTES CONTACT INFORMATION CONT 10 1 Record Your Not...

Page 31: ...Highland Park Drive Bloomfield CT 06002 860 769 5500 www mknorthamerica com 2017 Page 31 10 NOTES CONTACT INFORMATION CONT 10 2 Contacting mk North America Inc Email sales mknorthamerica com Phone 86...

Page 32: ...tice 2017 mk North America Inc mk North America Inc an mk Technology Group Company 105 125 Highland Park Drive Bloomfield CT 06002 USA Phone 860 769 5500 Fax 860 769 5505 www mknorthamerica com sales...

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