Mitsubishi Mr.Slim PCA-RP125HAQ Service Manual Download Page 22

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9-4. WHEN WIRED REMOTE CONTROLLER OR INDOOR UNIT MICROPROCESSOR FAILS

1. When the wired remote control or the indoor unit microprocessor has failed, but all other components work properly,

if you set the switch (SWE) on the indoor controller board ON, the indoor unit will begin emergency operation.
When emergency operation is activated, the indoor unit operates as follows:
• Indoor fan is running at high speed.

2. When you activate emergency operation of the cooling or heating, you have to set the switch (SWE) on the indoor controller 

board and activate emergency operation of the outdoor unit.
For details on how to activate emergency operation of the outdoor unit, refer to the outdoor unit wiring diagram.

3. Before you activate emergency operation, check the following points:
(1) Emergency operation cannot be activated when:

• the outdoor unit malfunctions.  • the indoor fan malfunctions.
• it has detected the malfunction of drain pump during self-diagnosing. (Check code: P5)

(2) Emergency operation becomes continuous only by switching the power source on/off.

ON/OFF on the remote control or temperature control

,

 etc. does not function.

(3) Avoid operating for a long time when the outdoor unit begins defrosting while emergency operation of the heating is acti-

vated because it will start to blow cold air.

(4) Emergency cooling should be limited to 10 hours maximum (The indoor unit heat exchanger may freeze).
(5) After emergency operation has been deactivated set the switches, etc. to their original positions.
(6) Movement of the vanes does not work in emergency operation, therefore you have to slowly set them manually to the 

appropriate position.

Note: Refer to the outdoor unit's service manual for the detail of remote controller.

(3)Upward/downward vane 

    performance failure

1

 The vane is not downward during defrosting and heat 

preparation and when the thermostat is OFF in HEAT 

mode. (Working of COOL protection function)

2

 Vane motor does not rotate.

• Defective vane motor

• Breaking of wire or connection failure of connector

• Up/down vane setting is “No vanes”.

3

 Upward/downward vane does not work.

• The vane is set to fixed position.

1

 Normal operation (The vane is set to 

horizontal regardless of remote control.)

2

 Check 

2

 (left).

• Check the vane motor. (Refer to “How 

to check the parts”.)

• Check for breaking of wire or connec-

tion failure of connector.

• Check “Up/down vane setting”. (Unit 

function selection by remote controller).

3

 Normal operation (Each connector on 

vane motor side is disconnected.)  

Phenomena

Cause

Countermeasure

(2)LED2 on indoor controller board 

    is blinking.

 • When LED1 on indoor controller board is also blinking.

    Connection failure of indoor/outdoor unit connecting 

    wire 
 • When LED1 is lit.

1

 Mis-wiring of remote controller wires

Under twin triple indoor unit system, 2 or more indoor 

units are wired together.

2

 Refrigerant address for outdoor unit is wrong or not 

set.

Under grouping control system, there are some units 

whose refrigerant address is 0.

3

 Short-cut of remote controller wires

4

 Defective remote controller

Check indoor/outdoor unit connecting wire 

for connection failure. 

1

 Check the connection of remote controller 

wires in case of twin triple indoor unit 

system. When 2 or more indoor units are 

wired in one refrigerant system, connect 

remote controller wires to one of those units.

2

 Check the setting of refrigerant address 

in case of grouping control system.

If there are some units whose refrigerant 

address is 0 in one group, set one of the 

units to 0 using SW1 (3-6) on outdoor 

controller circuit board.

34

 Remove remote controller wires and  

       check LED2 on indoor controller board.

• When LED2 is blinking, check the short-

cut of remote controller wires.

• When LED2 is lit, connect remote 

  controller wires again and:

if LED2 is blinking, remote controller 

is defective; if LED2 is lit, connection 

failure of remote controller terminal 

block etc. has returned to normal. 

(4)Receiver for wireless remote 

    controller

1

 Weak batteries of wireless remote controller

2

 Contact failure of connector (CNB) on wireless 

remote controller board.

  

 (Insert failure)

3

 Contact failure of connector (CN90) on indoor con-

troller board. (Insert failure)

4

 Contact failure of connector between wireless remote 

controller board and indoor controller board.

1

 Replace batteries of wireless remote con-

troller.

2

4

 

  

    Check contact failure of each connector.

  

    If no problems are found of connector, 

replace indoor controller board.

  

    When the same trouble occurs even if 

indoor controller board is replaced,

 

replace wireless remote controller 

board.

OCH492A

Summary of Contents for Mr.Slim PCA-RP125HAQ

Page 1: ...REFRIGERANT SYSTEM DIAGRAM 15 9 TROUBLESHOOTING 16 10 SPECIAL FUNCTION 27 11 DISASSEMBLY PROCEDURE 32 ON OFF TEMP July 2014 Model name indication Indoor unit Model Name PCA RP71HAQ PCA RP125HAQ PARTS...

Page 2: ...140 250YKA OCH451 OCB451 PU H P71VHAR3 PU H P71 125 140YHAR3 PU H P71VHAR3 UK PU H P71 125 140YHAR3 UK OC379 PUHZ P125 140VHA3R2 PUHZ P125 140YHAR1 PUHZ P125 140VHA3R2 UK PUHZ P125 140YHAR1 UK OCH415...

Page 3: ...se a refrigerant other than R407C If another refrigerant R22 etc is used the chlorine in the refrigerant may cause the lubricant deterioration Use a vacuum pump with a reverse flow check valve The vac...

Page 4: ...erant Gravimeter Unit 1 Cautions for service After recovering the all refrigerant in the unit proceed to working Do not release refrigerant in the air After completing the repair service recharge the...

Page 5: ...ntamination inside refrigerant piping can cause deterio ration of refrigerant oil etc If dirt dust or moisture enter into refrigerant cycle that can cause deterioration of refrigerant oil or malfuncti...

Page 6: ...ls for R410A refrigerant Gravimeter Unit No Tool name Specifications 1 Gauge manifold Only for R410A Use the existing fitting specifications UNF1 2 Use high tension side pressure of 5 3MPa G or over 2...

Page 7: ...he Installation Manual All icons are displayed for explanation 5 6 1 2 3 4 Press to turn ON OFF the indoor unit 1 ON OFF button This lamp lights up in green while the unit is in operation It blinks wh...

Page 8: ...gistered in advance to be displayed Maintenance Auto descending panel Auto descending panel Optional parts Up Down you can do Manual vane angle Use to set the vane angle for each vane to a fixed posit...

Page 9: ...et If the simple or Auto Off timer is set the time to be switched off is shown Sensor indication Displays when the remote controller sensor is used Locked indicator Indicates that remote controller bu...

Page 10: ...8 1 060 1 350 0 direct blow Remote controller built in 44 50 26 1 1 520 59 7 8 650 25 5 8 280 11 56 124 Cooling 0 09 0 43 0 86 Heating 0 09 0 43 0 86 Single phase 50Hz 230V Stainless steel Plate fin c...

Page 11: ...QUENCIES Hz PCA RP71HAQ PCA RP71HAQ ER NOTCH High Low SPL dB 38 34 LINE 90 80 70 60 50 40 30 20 10 63 125 250 500 1000 2000 4000 8000 APPROXIMATE THRESHOLD OF HEARING FOR CONTINUOUS NOISE NC 60 NC 50...

Page 12: ...owing clearances gas liquid Suspension bolt 130 210 45 165 120 1224 1180 75 1136 986 1098 70 243 254 175 197 110 21 130 15 258 110 102 320 80 90 140 18 75 70 90 650 13 289 75 280 495 43 295 2 2 2 2 0...

Page 13: ...90 650 300 100 1520 100 Electrical box 500 250 2 3 gas liquid Suspension bolt 70 243 254 175 197 110 21 130 15 258 1482 110 102 1370 75 1608 320 80 1564 1520 90 120 140 18 75 70 90 650 13 289 75 280 4...

Page 14: ...For power supply system of this unit refer to the caution label located near this diagram 7 1 3 5 LED3 LED2 LED1 t t t The black square indicates a switch position S1 S2 S3 S1 S2 S3 S1 S2 S3 S1 S2 1 2...

Page 15: ...rainer 50 Condenser evaporator temperature thermistor TH5 Room temperature thermistor TH1 Refrigerant flow in cooling Refrigerant flow in heating Strainer 50 Strainer 50 Heat exchanger Refrigerant GAS...

Page 16: ...t troubleshooting and ascertain the cause of the trouble according to 9 3 TROUBLESHOOTING BY INFERIOR PHENOMENA The trouble is not reoccurring Logged Not logged 1Consider the temporary defects such as...

Page 17: ...rmal if the unit does not reset normally after 3 min utes The unit returns to normal opera tion if it has been reset normally 2 Constantly detected during cooling drying and heating operation Short 90...

Page 18: ...otor is defective Indoor controller board is defec tive 5 Defective outdoor fan control 6 Overcharge of refrigerant 7 Defective refrigerant circuit clogs 8 Bypass circuit of outdoor unit is defective...

Page 19: ...g remote control ler max 2 units When it is not the above mentioned problem of 1 3 4 Diagnose remote controllers a When RC OK is displayed Remote controllers have no problem Turn the power off and on...

Page 20: ...short circuit or miswiring converse wiring of indoor outdoor unit connecting wire 2 Defective transmitting receiving circuit of indoor controller board 3 Defective transmitting receiving circuit of i...

Page 21: ...tion between indoor controller board and indoor power board Check the fuse on indoor controller board If no problems are found indoor controller board is defective When LED1 on indoor controller board...

Page 22: ...izontal regardless of remote control 2 Check 2 left Check the vane motor Refer to How to check the parts Check for breaking of wire or connec tion failure of connector Check Up down vane setting Unit...

Page 23: ...with a tester At the ambient temperature 10 to 30 Refer to the Thermistor Characteristic Graph below Room temperature thermistor TH1 Pipe temperature thermistor liquid TH2 Condenser evaporator temper...

Page 24: ...9 6 1 Power board PCA RP71HAQ PCA RP125HAQ PCA RP71HAQ ER CNSK Connect to the indoor controller board CNDK Between 1 to 3 220 240 V AC CN2S Connect to the indoor controller board CN2D Between 1 to 3 1...

Page 25: ...al 13 V pulse input 1 3 4 Operation indicator 13 V DC 3 3 5 Malfunction indicator 13 V DC 3 CN6V Vane motor output MV CN105 CN90 Connect to the wire less remote controller board CNB CN31 Drain sensor...

Page 26: ...ft in the table indicates the jumper line is disco nnected There is no jumper JP1 because these models have the cond eva temperature thermistor TH5 Marks in the table below Jumper wire Short Open With...

Page 27: ...ding to the interval of rotation setting Main and sub unit should be set by refrigerant address Outdoor DIP switch setting Refrigerant address 00 Main unit Refrigerant address 01 Sub unit When an erro...

Page 28: ...val 1day and back up function No 5 314 Rotation ON Alternating interval 3day and back up function No 6 315 Rotation ON Alternating interval 5day and back up function No 7 316 Rotation ON Alternating i...

Page 29: ...en D when Maintenance monitor is activated The display D now allows you to set a request code No 4 Press the TEMP and buttons 4 to select the desired refrigerant address 5 Press the CLOCK and buttons...

Page 30: ...button and press the button Set the Refrigerant address and Request code Select the item to be changed with the F1 or F2 button Select the required setting with the F3 or F4 button Select the required...

Page 31: ...tton Select the required setting with the F3 or F4 button Press the F3 or F4 button to set the Refrigerant address 0 Press the F3 or F4 button to set the desired request code No Rotation Back up opera...

Page 32: ...sen the screw for control box cover to remove the control box cover See Photo 2 3 Remove the lead wire from the 2 clips 4 Remove the 2 white cord heater relay connectors 1P o 2 and 2 fan motor relay c...

Page 33: ...connectors 6P in the control box See Photo 3 4 Remove the 3 filter rails See Photo 1 4 5 Remove the fan guard See Photo 5 6 Remove the lower casing See Photo 6 7 Remove the green earth wire from the...

Page 34: ...n and remove the drain pan Note Remove the drain pan carefully since the drain could remain in it 7 Removing the under panel 1 Remove the oil filter See Figure 1 2 Remove the 3 filter rails See Photo...

Page 35: ...der panel See Photo 11 4 Remove the drain pan See Photo 12 5 Remove the 2 screws 4 10 for pipe cover and remove the pipe cover See Photo 15 6 Remove the 3 screws 4 10 left 2 right 1 for heat exchanger...

Page 36: ...KYO 100 8310 JAPAN CCopyright 2010 MITSUBISHI ELECTRIC CORPORATION Distributed in Jul 2014 No OCH492 REVISED EDITION A Distributed in Dec 2010 No OCH492 Made in Japan New publication effective Jul 201...

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