MANUAL TRANSMISSION OVERHAUL –
Transmission
22B-16
DISASSEMBLY SERVICE POINTS
A
A
"
SPRING PIN REMOVAL
Shift the 5th-reverse shift fork in the direction shown in the
illustration.
A
B
"
3RD-4TH SPEED SHIFT RAIL / 3RD-4TH SPEED
SHIFT FORK / 5TH-REVERSE SPEED SHIFT
RAIL / 5TH-REVERSE SPEED SHIFT FORK
REMOVAL
Pull out the shift rails from the shift rail holes in the clutch
housing.
A
C
"
CENTER DIFFERENTIAL / OUTPUT SHAFT /
INPUT SHAFT REMOVAL
Remove the input shaft, output shaft and center differential
together.
ADJUSTMENT BEFORE REASSEMBLY
SPACER SELECTION FOR ADJUSTING INPUT SHAFT
END PLAY / OUTPUT SHAFT PRELOAD /
DIFFERENTIAL PRELOAD
(1) Install the input shaft, output shaft and center differential
as a set to the clutch housing.
(2) Place two pieces of solder (1.6 mm in diameter and approx.
10 mm in length) on the input shaft rear bearing at the
positions shown in the illustration.
5th-reverse
shift fork
5th-reverse
shift rail
3rd-4th
speed
shift rail
Output shaft
Center
differential
Input
shaft
Output shaft
Center
differential
Input
shaft
Solders
Summary of Contents for Lancer Evolution IV
Page 1: ...Pub No S9806CNCP9 WORKSHOP MANUAL EVOLUTION IV EVOLUTION V...
Page 3: ...MODELS 2 00 1 GENERAL CONTENTS...
Page 40: ...LUBRICANTS 2 ENGINE OIL COOLER 2 12 1 ENGINE LUBRICATION CONTENTS...
Page 117: ...MANUAL TRANSMISSION 22A MANUAL TRANSMISSION OVERHAUL 22B 22 1 MANUAL TRANSMISSION CONTENTS...
Page 179: ...26 1 FRONT AXLE CONTENTS SERVICE SPECIFICATIONS 2 SPECIAL TOOLS 2 AXLE HUB AND KNUCKLE 3...
Page 237: ...ROLL STOPPER AND CENTERMEMBER 2 32 1 POWER PLANT MOUNT CONTENTS...
Page 265: ...BASIC BRAKE SYSTEM 35A ANTI LOCK BRAKING SYSTEM ABS 35B 35 1 SERVICE BRAKES CONTENTS...