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FX1S Series Programmable Controllers

Diagnostics 7

7-10

P

Symbol

PID

PLSR

PLSV

PLSY

PRUN

PWM

RAMP

FNC No.

088

059

157

057

081

058

067

D P

R

S

SFWR

038

S

T

Symbol FNC No. D P

VRRD

VRSC

085

086

V

WAND

WDT

WOR

026

007

027

W

Symbol FNC No. D P

Z

REF

050

RS

080

SEGL

074

SFRD

039

SFTL

SFTR

035

034

WXOR

ZCP

ZRN

ZRST

028

011

156

040

SPD

056

TADD

TCMP

162

160

SRET

002

SUB

021

TRD

166

TSUB

163

TWR

TZCP

167

161

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Summary of Contents for FX1S Series

Page 1: ...HARDWARE MANUAL FX1S SERIES PROGRAMMABLE CONTROLLERS ...

Page 2: ...rther information can be found in the FX Series Programming Manual II If in doubt at any stage of the installation of an FX1S Series Programmable Controller always consult a professional electrical engineer who is qualified and trained to the local and national standards which apply to the installation site If in doubt about the operation or use of FX1S Series Programmable Controller please consul...

Page 3: ...i FX1S Series Programmable Controllers Hardware Manual FX1S Series Programmable Controllers Manual number JY992D83901 Manual revision H Date January 2004 ...

Page 4: ...quipment b Any commissioning or service engineer must be of a competent nature trained and qualified to the local and national standards required to fulfill that job These engineers should also be trained in the use and maintenance of the completed product This includes being completely familiar with all associated documentation for said product All maintenance should be carried out in accordance ...

Page 5: ...ch of the symbols used will now be listed with a brief description of its meaning Hardware Warnings 1 Indicates that the identified danger WILL cause physical and property damage 2 Indicates that the identified danger could POSSIBLY cause physical and property damage 3 Indicates a point of further interest or further explanation Software Warnings 4 Indicates special care must be taken when using t...

Page 6: ...is equipment All examples and diagrams shown in this manual are intended only as an aid to understanding the text not to guarantee operation Mitsubishi Electric will accept no responsibility for actual use of the product based on these illustrative examples Please contact a Mitsubishi Electric distributor for more information concerning applications in life critical situations or high reliability ...

Page 7: ...entified standards below and design analysis through the creation of a technical construction file to the European Directive for Electromagnetic Compatibility 89 336 EEC when used as directed by the appropriate documentation Refer to a manual or related material of each product for details concerning products not included below Type Programmable Controller Open Type Equipment Models MELSEC FX1S se...

Page 8: ...d Remark EN50081 2 1993 Electromagnetic compatibility EN61000 6 4 2001 Generic emission standard Industrial environment Compliance with all relevant aspects of the standard Radiated Emissions and Mains Terminal Voltage Emissions EN61000 6 2 2001 Electromagnetic compatibility Generic immunity standard Industrial environment Compliance with all relevant aspects of the standard RF immunity Fast Trans...

Page 9: ...erial of each product for details concerning products not included below Type Programmable Controller Open Type Equipment Models MELSEC FX1S series manufactured from March 1st 2000 FX1S MR ES UL from September 1st 2000 FX1S MR DS from July 1st 2001 FX1S MT ESS UL Where indicates 10 14 20 30 Standard Remark EN61010 1 2001 Safety requirements for electrical equipment for measurement control and labo...

Page 10: ...or installation specification and operation FX 10DM E User s Manual JY992D86401 This manual contains hardware explanation for installation specification and operation FX1N 422 BD Users Manual JY992D84101 This manual contains hardware explanation for installation and specification FX1N 485 BD Users Manual JY992D84201 This manual contains hardware explanation for installation and specification FX1N ...

Page 11: ...lay allocation FX1N 1DA BD Users Manual JY992D96401 This manual contains explanation for installation specification and special auxiliary relay allocation FX1N 8AV BD JY992D84601 This manual contains hardware explanation for installation and specification FX1N CNV BD JY992D84701 This manual contains explanation for installation Manual Name Manual Number Description ...

Page 12: ...FX1S Series Programmable Controllers x MEMO ...

Page 13: ...ication 1 6 1 3 Serial Numbers 1 7 1 4 Configuration 1 8 1 4 1 Note for Using Expansion Board 1 11 1 5 Backup Data 1 12 1 5 1 Data Backup 1 12 1 5 2 Capacitor backup 1 12 2 Terminal Layouts 2 1 2 1 FX1S MR ES UL 2 1 2 2 FX1S MR DS 2 2 2 3 FX1S MT DSS 2 3 2 4 FX1S MT ESS UL 2 4 FX1S Series Programmable Controllers ...

Page 14: ...IN Rail Mounting 3 8 3 6 Direct Mounting 3 8 3 7 Termination of Screw Terminals 3 9 3 8 Installing Optional Units 3 12 3 8 1 Expansion Boards 3 12 3 8 2 FX1N 5DM Display Module 3 14 4 Power Supply 4 1 4 1 Wiring Techniques 4 1 4 2 Wiring Cautions 4 1 4 3 Power Supply 4 2 4 4 Power Supply Characteristics 4 3 4 5 Power Supply Wiring 4 4 4 6 Service Power supply 4 6 4 7 Earthing Grounding 4 6 ...

Page 15: ...ing 5 2 5 2 2 Input Circuit Connection 5 3 5 2 3 Diodes and Inputs Connected in Series 5 3 5 2 4 Resistors and Inputs Connected in Parallel 5 4 6 Outputs 6 1 6 1 Output Specifications 6 1 6 2 Relay Output Example 6 2 6 2 1 Reliability Tests 6 3 6 3 Transistor Output Examples 6 4 6 3 1 Response Times 6 5 6 4 Applying Safe Loads 6 6 ...

Page 16: ...7 1 7 1 Preliminary Checks 7 1 7 2 ERROR LED ON CPU ERROR 7 2 7 3 Common Errors 7 3 7 4 Maintenance 7 3 7 5 Operation and Error Flags 7 4 7 6 PLC Status Registers 7 5 7 7 Error Registers 7 6 7 8 Error Codes 7 7 7 9 Instruction List 7 8 7 10 Device List 7 11 ...

Page 17: ...1 2 3 4 5 6 7 xv 1 INTRODUCTION 2 TERMINAL LAYOUTS 3 INSTALLATION NOTES 4 POWER SUPPLY 5 INPUTS 6 OUTPUTS 7 DIAGNOSTICS FX1S Series Programmable Controllers ...

Page 18: ...FX1S Series Programmable Controllers xvi 1 INTRODUCTION 2 TERMINAL LAYOUTS 3 INSTALLATION NOTES 4 POWER SUPPLY 5 INPUTS 6 OUTPUTS 7 DIAGNOSTICS ...

Page 19: ...1S 10MR ES UL 6 24V DC Sink Source 4 Relay 85 264 VAC 60 2 37 90 3 55 75 2 96 0 30 0 66 FX1S 14MR ES UL 8 6 FX1S 20MR ES UL 12 8 75 2 96 0 40 0 88 FX1S 30MR ES UL 16 14 100 3 94 0 45 0 99 Table 1 2 AC Power Transistor Output Units MODEL INPUT OUTPUT POWER SUPPLY DIMENSIONS mm inches MASS WEIGHT kg lbs QTY TYPE QTY TYPE FX1S 10MT ESS UL 6 24V DC Sink Source 4 Transistor Source 85 264 VAC 60 2 37 90...

Page 20: ...7 90 3 55 49 1 93 0 22 0 48 FX1S 14MR DS 8 6 FX1S 20MR DS 12 8 75 2 96 0 30 0 66 FX1S 30MR DS 16 14 100 3 94 0 35 0 77 Table 1 4 DC Power Transistor Output Units MODEL INPUT OUTPUT POWER SUPPLY DIMENSIONS mm inches MASS WEIGHT kg lbs QTY TYPE QTY TYPE FX1S 10MT DSS 6 24V DC Sink Source 4 Transistor Source 24 VDC 10 15 60 2 37 90 3 55 49 1 93 0 22 0 48 FX1S 14MT DSS 8 6 FX1S 20MT DSS 12 8 75 2 96 0...

Page 21: ... unit Please see previous page for each model s width measurement w S w T x R w U k m w O w Q b n l w V w P w R b n l x T x O x Q x P b n l Q b n l P Q S b n l O P O W E R E R R O R e w P S l q h m O U T 4 5 2 3 R U N P r 0 1 6 7 5 4 P S l q 0 1 2 3 x S b W T Q U S u W W 8 0 3 2 E S U L E S S U L 7 5 2 9 6 D S D S S 4 9 1 9 3 8 2 3 2 3 9 0 3 5 5 2 B 4 5 0 1 7 D I N R a i l 3 5 1 3 7 2 7 3 1 0 8 2 ...

Page 22: ...FX1N 2AD BD Two channel special analog to digital converter FX1N 1DA BD One channel special digital to analog converter FX1N 232 BD RS 232C communication interface FX1N 422 BD RS 422 communication interface FX1N 485 BD RS 485 communication interface FX1N 8AV BD Analog potentiometer FX1N CNV BD Communication adapter connection interface FX2NC 232ADP 1 RS 232C communication adapter 19 1 0 76 90 3 55...

Page 23: ... type R Relay T Transistor E Features Omit AC Power Supply Japanese specification D DC Power Supply Japanese specification DS DC Power Supply World specification Relay Out put CE UL Registered DSS DC Power Supply World specification DC source transistor output CE UL Registered ES AC Power Supply World specification relay output ESS AC Power Supply World Specification DC Source Transistor Output F ...

Page 24: ... Introduction 1 1 6 1 2 World Specification Table 1 7 World Japanese Specifications Input Sink Source World spec models SINK SOURCE Japanese models ALWAYS SINK Outputs Transistor World spec models ALWAYS SOURCE Japanese models ALWAYS SINK ...

Page 25: ...rs Introduction 1 1 7 1 2 3 4 5 6 7 1 3 Serial Numbers Table 1 8 Notes on Serial Numbers 1 Production year 2 Production month 3 Production serial number S E R I A L N O 9 X 3 2 6 7 3 1 2 e g 9 1999 0 2000 1 9 Jan Sept X Oct Y Nov Z Dec ...

Page 26: ...X1N 5DM FX1N EEPROM 8L 2 GX Developer FX PCS WIN E GX IEC Developer MELSEC MEDOC plus FX PCS AT EE MELSEC MEDOC RS 232C RS 422 Converter FX 232AW FX 232AWC FX 232AWC H FX 20P E SET0 FX 10P E FX1S 10MR ES UL FX1S 14MR ES UL FX1S 20MR ES UL FX1S 30MR ES UL FX1S 10MR DS FX1S 14MR DS FX1S 20MR DS FX1S 30MR DS FX1S 10MT ESS UL FX1S 14MT ESS UL FX1S 20MT ESS UL FX1S 30MT ESS UL FX1S 10MT DSS FX1S 14MT D...

Page 27: ... version 2 00 or later 2 When using the FX1N EEPROM 8L with an expansion board in group C only the loader function transfer program can be used Remove it from the PLC after using the loader function and attach the top cover onto the PLC 3 GOT F900 Series can connect via an FX1N 232 BD to the FX1S PLC ...

Page 28: ...ware F RS 232C RS 422 Converter for PC G Dedicated Programming Tools H HMI Devices GOT F900 GOT A900 DM DU GOT Graphic Operation Terminal DM Display Module DU Data access Unit H DU Series Discontinued since Sept 2002 Table 1 10 Connection Ports 1 Left hand side port 1 Left hand side port FX1N 232 BD or Left hand side port FX1N CNV BD FX2NC 232ADP or Left hand side port FX1N CNV BD FX0N 232ADP 1 Le...

Page 29: ...he use of Special function Blocks Caution Connect a programming tool such as an FX 10P E FX 20P E and personal computer to either the connector built in to the PLC or the connector on the FX1N 422 BD or FX1N 232 BD If a programming tool is connected to both connectors the program stored in the PLC may not match the program stored in the programming tool If the program is changed or the set value o...

Page 30: ...perature effects a quantitative estimation cannot be given If the PLC has been powered ON for five minutes or more the following device data will be saved in the EEPROM at power down S0 S127 M384 M511 C16 C31 C235 C255 and D128 D255 If the PLC is powered ON for less than 5 minutes the above data is not saved 1 5 2 Capacitor backup Only the RTC is backed up by the capacitor The capacitor backed mem...

Page 31: ...1 Terminal Layouts Relay Outputs AC Power S S X1 N X0 X4 X6 FX1S 20MR ES UL X5 X7 0V Y0 Y1 Y2 Y3 X3 X2 24V COM0 COM1 COM3 COM4 COM2 L X11 X13 X10 X12 Y5 Y6 Y7 Y4 S S S S N S S X2 X4 FX1S 30MR ES UL X3 X5 0V Y0 Y1 Y2 Y4 X1 X0 24V COM0 COM1 Y3 Y5 COM2 L X7 X11 X6 X13 X15 X12 X10 X14 X16 X17 Y6 Y7 Y11 Y10 Y14 Y12 Y13 COM4 Y15 COM3 S S X1 N X0 X4 FX1S 10MR ES UL X5 0V Y0 Y1 Y2 Y3 X3 X2 24V COM0 COM1 C...

Page 32: ...0 Y1 Y2 Y4 X3 X2 COM0 COM1 Y3 Y5 COM2 S S X1 X0 X4 FX1S 10MR DS X5 Y0 Y1 Y2 Y3 X3 X2 COM0 COM1 COM3 COM2 S S X1 X0 X4 X6 FX1S 20MR DS X5 X7 Y0 Y1 Y2 Y3 X3 X2 COM0 COM1 COM3 COM4 COM2 X11 X13 X10 X12 Y5 Y6 Y7 Y4 S S S S S S X2 X4 FX1S 30MR DS X3 X5 Y0 Y1 Y2 Y4 X1 X0 COM0 COM1 Y3 Y5 COM2 X7 X11 X6 X13 X15 X12 X10 X14 X16 X17 Y6 Y7 Y11 Y10 Y14 Y12 Y13 COM4 Y15 COM3 ...

Page 33: ...4 X6 FX1S 14MT DSS X5 X7 Y0 Y1 Y2 Y4 X3 X2 V0 V1 Y3 Y5 V2 S S X1 X0 X4 FX1S 10MT DSS X5 Y0 Y1 Y2 Y3 X3 X2 V0 V1 V3 V2 S S X1 X0 X4 X6 FX1S 20MT DSS X5 X7 Y0 Y1 Y2 Y3 X3 X2 V0 V1 V3 V4 V2 X11 X13 X10 X12 Y5 Y6 Y7 Y4 S S S S S S X2 X4 FX1S 30MT DSS X3 X5 Y0 Y1 Y2 Y4 X1 X0 V0 V1 Y3 Y5 V2 X7 X11 X6 X13 X15 X12 X10 X14 X16 X17 Y6 Y7 Y11 Y10 Y14 Y12 Y13 V4 Y15 V3 ...

Page 34: ...0 Y1 Y2 Y4 X3 X2 24V V0 V1 Y3 Y5 V2 L S S S S N S S X2 X4 FX1S 30MT ESS UL X3 X5 0V Y0 Y1 Y2 Y4 X1 X0 24V V0 V1 Y3 Y5 V2 L X7 X11 X6 X13 X15 X12 X10 X14 X16 X17 Y6 Y7 Y11 Y10 Y14 Y12 Y13 V4 Y15 V3 S S X1 N X0 X4 FX1S 10MT ESS UL X5 0V Y0 Y1 Y2 Y3 X3 X2 24V V0 V1 V3 V2 L S S X1 N X0 X4 X6 FX1S 20MT ESS UL X5 X7 0V Y0 Y1 Y2 Y3 X3 X2 24V V0 V1 V3 V4 V2 L X11 X13 X10 X12 Y5 Y6 Y7 Y4 ...

Page 35: ...The installation of FX1S products has been designed to be safe and easy When the products associated with this manual are used as a system or individually they must be installed in a suitable enclosure The enclosure should be selected and installed in accordance to the local and national standards ...

Page 36: ... 485 8AV and CNV BDs FX1N 5DM 4 Input LED Status Indicators 10 Programming Port 5 Output LED Status Indicators 11 Analog Trim Pots D8030 read from VR1 the top trim pot D8031 read from VR2 the bottom trim pot 6 PLC Status Indicators POWER RUN ERROR 12 Run Stop Switch X4 X5 Y3 X6 L N X0 X2 S S X7 X1 X3 0V Y5 Y0 Y2 Y1 COM2 COM1 24V COM0 POWER ERROR FX1S 14MR IN OUT 4 5 2 3 RUN 0 1 6 7 5 4 14MR 0 1 2 ...

Page 37: ...UN STOP switch works in parallel with the RUN input terminal Please refer to Table 3 2 During remote operation the FX1S RUN STOP status is determined by the most recently operated control E g If the RUN STOP switch is in RUN and a remote STOP is made from a personal computer the PLC can only be restarted with the RUN STOP switch by first moving the switch to STOP and then back to RUN Figure 3 2 RU...

Page 38: ...tion Resistance DIN Rail Mounting Conforms to EN 68 2 6 10 57 Hz 0 035 mm Half Amplitude 57 150 Hz 4 9 m s2 Acceleration Sweep Count for X Y Z 10 times 80 min in each direction Shock Resistance Conforms to EN 68 2 27 147m s2 Acceleration Action Time 11 ms 3 times in each direction X Y and Z Noise Immunity 1000 Vp p 1microsecond 30 100 Hz tested by noise simulator Dielectric Withstand Voltage AC PS...

Page 39: ...lation Notes 3 3 5 1 2 3 4 5 6 7 3 4 PLC Mounting Arrangements To prevent a rise in temperature mount the units to walls Never mount them to the floor or ceiling of an enclosure Figure 3 3 PLC Mounting Diagram FX1S CPU A A A A 50mm 1 97 inches A ...

Page 40: ... or cabinet housing along the same trunking duct Effects of noise or surge induction may occur Keep signal cables of more than 100 mm 3 94 away from these power cables Install necessary power supply cut off precautions to the enclosure of the final system Attach a warning label hazard symbol 417 IEC 5036 concerning electric shock to the enclosure Use the FX1S series PLC with consideration for elec...

Page 41: ...g incorrect operation serious damage will occur regardless of the level of the voltage and frequency When performing incorrect wiring or operation serious damage will occur The L and N terminals are not reversible If the L and N terminals are reversed the units may be seriously damaged The 24V and 0V terminals are not reversible If the 24V and 0V terminals are reversed the units may be seriously d...

Page 42: ...4 5 mm 0 17 Table 3 4 Hole positions UNIT mm inches 0 2 0 01 A W 8mm 0 32 FX1S 10M 2 52 2 05 FX1S 14M 52 2 05 FX1S 20M 67 2 64 FX1S 30M 92 3 63 w S w T x R w U k m w O w Q b n l w V w P w R b n l x T x O x Q x P b n l Q b n l P Q S b n l O P O W E R E R R O R e w P S l q h m O U T 4 5 2 3 R U N P r 0 1 6 7 5 4 P S l q 0 1 2 3 x S b W T Q U S u W A E S U L E S S U L 7 5 2 9 6 D S D S S 4 9 1 9 3 8 ...

Page 43: ...o prevent a loose connection thus avoiding a malfunction The terminal screws for the FX1S Series PLC are M3 0 The crimp style terminal see Figure 3 4 and 3 6 is suitable for use with these screws and should be fitted to the cable for wiring When installing 1 or 2 crimp terminals to a terminal see explanation Figure 3 5 and 3 7 However 3 crimp terminals or more should not be installed to a single t...

Page 44: ...l of the following size when 1 wire is used per terminal Refer to Figure 3 5 for installation instructions Figure 3 4 Crimp Terminal for M3 Screws Figure 3 5 Installing 1 wire Per a Terminal 6 2 mm 0 24 or less φ 3 2 0 13 6 2 mm 0 24 or less φ 3 2 0 13 Terminal Terminal screw Crimp terminal ...

Page 45: ...llowing size when 2 wires are used per terminal Refer to Figure 3 7 for installation instructions Figure 3 6 Crimp Terminal for M3 Figure 3 7 Installing 2 Wires Per a Terminal 6 2 mm 0 24 or less φ 3 2 0 13 6 2 mm 0 24 or less φ 3 2 0 13 6 3 0 25 mm or more 6 3 0 25 mm or more Terminal Terminal screw Crimp terminal ...

Page 46: ...ll an expansion board onto the FX1S PLC For greater detail and specifications of each optional unit please see the relevant products manual MODEL USE WITH FX1N 5DM USE WITH FX1N EEPROM 8L FX1N 232 BD Possible for program upload and download while the PLC is in the STOP mode FX1N 422 BD FX1N 485 BD FX1N CNV BD FX1N 8AV BD FX1N 4EX BD FX1N 2EYT BD FX1N 2AD BD FX1N 1DA BD ...

Page 47: ...oards A Special function or optional equipment board B Optional equipment connector port C M3 screw to secure board D Top cover for board E M3 screw to secure top cover Note Do not remove this screw Remove base unit top cover Plug board A into connector B Fix board to base unit using screws C Attach top cover for board D removing section D to expose connector etc if applicable Secure top cover wit...

Page 48: ...f before installing the 5DM A Top cover for DM B Optional equipment connector C M3 screw to secure top cover Remove the base unit top cover Attach the top cover for DM A and secure with screw C if 5DM is to be permanently mounted Plug in the 5DM at connector B For further information please refer to the FX1N 5DM user s manual B A C ...

Page 49: ...ed to the local and national standards applicable to the installation site 4 2 Wiring Cautions Do not run input signals in the same multicore cable as output signals or allow them to share the same wire Do not lay I O signal cables next to power cables or allow them to share the same trunking duct Low voltage cables should be reliably separated or insulated with regard to high voltage cabling Wher...

Page 50: ... be connected to the N terminal Do NOT connect the Live wire to the N terminal otherwise the user may receive a dangerous shock upon powerup When wiring a DC supply the Live cable should be connected to the terminal and the Neutral cable should be connected to the terminal Do NOT connect the Live wire to the terminal otherwise the user may receive a dangerous shock upon powerup ...

Page 51: ...z Max allowable momentary power failure period 10ms if less than 10ms the PLC will continue operation If 10ms or more the PLC will shut down Fuse size rating 250V 1 0A In rush current 100V AC Max 15A for 5ms 200V AC Max 25A for 5ms Power consumption 19W 1 19W 1 20W 1 21W 1 24V DC Service Supply 400 mA Description FX1S 10M FX1S 14M FX1S 20M FX1S 30M Power supply 24 V DC 10 15 Max allowable momentar...

Page 52: ...AC Power Supply Example Wiring MC L 24V N 0V AC DC Converter 24 24 100 240 V AC 50 60 Hz Power supply 100 240V AC 10 15 50 60 Hz Circuit protector or Fuse Emergency stop Power supply switch Power ON pilot indicator Power supply for loads Grounding resistor 100Ω or less Fuse Main unit Breaker ...

Page 53: ... 5 6 7 Figure 4 2 DC Power Supply Example Wiring DC DC Converter 24V DC MC Power supply 24V DC 10 15 Circuit protector or Fuse Emergency stop Power supply switch Power ON pilot indicator Power supply for loads Grounding resistor 100Ω or less Fuse Main unit Breaker ...

Page 54: ...service current of 24V DC at 400mA A DC powered FX1S does not have the capacity to supply a service current 4 7 Earthing Grounding Use a cable at least 0 2mm2 AWG24 to ground equipment Ground resistance must be less than 100Ω Note that the ground cable must not be connected to the same ground as the power circuits ...

Page 55: ...Specifications FX1S Main Unit X0 X7 X10 X17 Input voltage 24V DC 10 Input current 24V DC 7mA 24V DC 5mA Input switching current OFF ON 4 5mA 3 5mA ON OFF 1 5mA Response time 10ms default Variable response time 0 15ms for X000 X017 via use of the FX1S digital filter Circuit isolation Photocoupler Operation indication LED is lit ...

Page 56: ... Diagrams 5 2 1 Input Wiring Figure 5 1 Input Wiring Diagrams 24V DC Service Supply PNP Sensor NPN Sensor Input Device Contact FX1S Controller Main Body 24V 0V S S X0 X1 X2 NPN FX1S M ES UL ESS UL FX1S Sink FX1S Source 24V 0V S S X0 X1 X2 PNP FX1S M ES UL ESS UL ...

Page 57: ... Figure 5 2 Input Circuit Diagrams Source Sink 5 2 3 Diodes and Inputs Connected in Series Figure 5 3 Diode Connection Diagram Voltage drop across the diode is Max 4V No more than 2 LEDs should be connected in series 24V X 24V DC 0V S S Source ve S S 24V X 24V DC 0V S S Sink ve S S 24V X 0V S S ...

Page 58: ...resistance Rp is less than the stated value then add the Rb value using the Equation 1 calculation Alternatively Current leakage FX1S 1 5mA If the current leakage is greater than the stated value then add the Rb value using the equation 2 calculation Figure 5 4 Parallel LED Diagram 24V X 0V S S Rp Rb Rb 4Rp 15 Rp Eqn 1 Rb 6 I 1 5 Eqn 2 ...

Page 59: ...e load 80VA 120 240 VAC See table 6 2 for more details 12W 24V DC Max Lamp load tungsten load 100W 1 17A 85V AC 0 4A 250V AC 0 9W 24V DC Minimum load When supply voltage 5V DC allow at least 2mA flow Response time approx OFF ON 10ms 0 2ms 5µs Y0 Y1 only ON OFF 10ms 0 2ms I 0 2 A 5µs Y0 Y1 only Circuit isolation By Relay PhotoCoupler Open circuit current leakage 0 1mA 30V DC Operation indication LE...

Page 60: ...Diagram Do not use this terminal Inductive load Fuse Incandescent Lamp Reverse current protection diode See section 6 4 DC Power Supply External Mechanical Interlock AC Power Supply Emergency Stop Surge abxorber 0 1µF capacitor 100 120Ω resistor See section 6 4 MC2 MC1 COM0 MC2 MC1 Y0 COM1 Y1 COM2 Y2 Y3 Y4 Y5 ...

Page 61: ... reduces the relay contact s service life The rated life for an inductive AC load such as a contactor or solenoid valve is 500 000 operations at 20VA Table 6 2 Relay Life Cycle Data Description 20VA 35VA 80VA Load capacity 0 2A 100VAC 0 1A 200VAC 0 35A 100V AC 0 17A 240V AC 0 8A 100V AC 0 4A 240V AC Life of contact cycles 3 000 000 1 000 000 200 000 Example load Mitsubishi contactor S K10 S K95 S ...

Page 62: ...ng Diagram Figure 6 3 Japanese Model Transistor Output Do not use this terminal Emergency Stop Fuse External Mechanical Interlock See Section 6 4 DC Power Supply Reverse current protection diode See Section 6 4 Inductive load V0 Y0 Y1 Y2 Y3 V1 V2 Y4 Y5 MC1 MC2 MC2 MC1 COM0 Y0 Y1 Y2 Y3 COM1 COM2 Y4 Y5 MC1 MC2 MC2 MC1 ...

Page 63: ...onse time of 0 5 ms or better is required when using light loads use a dummy resistor and ensure the signal line has a current greater than 60mA 24V DC Figure 6 4 Dummy load Y000 and Y001 are high speed response outputs with the following characteristics 10 100 mA at 5 24V DC 100 kHz maximum output signal If the high speed response is required a current of 10 100mA must be used 5 to 24V Y V Dummy ...

Page 64: ...r maximum reverse voltage of 5 to 10 times the load voltage The forward current is more than the load current 2 Transistor output case Transistor outputs use internal zener diode 50V as protection circuitry When driving the inductive load with transistor output a reverse current protection diode can be installed in parallel with the load if necessary The reverse current protection diode needs to s...

Page 65: ...elay contact life decreases significantly if this is not done Besides protecting the internal circuity of the PLC a surge absorber decreases the noise emissions to the load Component Side of Loads The output contact of the PLC should be connected to components consistently as indicated in the figure Note If using another output type please replace symbol with appropriate symbol PLC output Inductiv...

Page 66: ...operate e g direction control of a motor because of a critical safety situation should not rely on the PLC s sequencing alone Mechanical interlocks MUST be fitted to all critical safety circuits See proceeding figure Note If using another output type please replace symbol with appropriate symbol PLC output MC1 Forward operation MC2 LSF MC1 MC2 LSF PLC output Reverse operation Mechanical interlock ...

Page 67: ...he PLC Verify the program to ensure it has been written to the PLC correctly Using the programming device force each output ON OFF Check the output LEDs for operation Put the PLC into RUN Check the RUN LED is lit Check that the previously down loaded program works correctly Once all checks are complete take the PLC out of run and turn OFF the power supply During this testing stage take extreme car...

Page 68: ...ed or removed while the unit was still powered On LED is lit Remedy Possible results LED is lit Power OFF Disconnect earth ground terminal LED is flashing Check for programming error Ensure the earth ground cable is correctly rewired Power ON Remedy Possible program scan time error Check D8012 for program scan time units 0 2 ms must be less than 0 2 sec i e data value 2000 Possible results D8012 D...

Page 69: ...in an I O line An I O device has been used outside its specified operating range An input signal occurs in a shorter time period than that taken by one program scan 7 4 Maintenance Check interior temperature of the panel Check panel air filters if fitted Check for loosening of terminals or mounting facilities due to vibration ...

Page 70: ...ogram circuit error Program execution error Execution error latch M8063 ref D8063 M8064 ref D8064 M8065 ref D8065 D8069 M8066 ref D8066 D8069 M8067 ref D8067 D8069 M8068 ref D8068 PLC hardware error M8061 ref D8061 M8004 ref 8004 M8035 M8036 M8037 M8039 ref D8039 Error occurance ON when M8060 7 are ON Forced RUN mode Forced RUN signal Forced STOP signal Constant scan mode ...

Page 71: ...7 4 PLC Status Registers 02H EEPROM protect switch OFF 0AH EEPROM protect switch ON 10H MPU memory D8000 default 200msec D8001 D8002 D8003 D8004 Watchdog timer PLC version 22100 FX1S Version 1 00 22 FX1S 100 Version 1 00 Memory capacity 0002 2K steps Memory type Error flag number 8060 M8060 8060 8068 ...

Page 72: ... D8063 D8064 D8065 D8066 D8067 D8068 D8069 Error code for PLC hardware error Error code for parallel link fault Parameter error code Syntax error code Program circuit error code Program execution error code Latched step number of execution error Step number of errors associated with error flags M8065 M8067 ...

Page 73: ...M8069 ON 6103 D8062 Check the programmer PLC connections No error 0000 Parity overrun framing error 6201 Character error 6202 Data sum check error 6203 Data format error 6204 Command error 6205 D8063 Check both power and communications connections No error 0000 Parity overrun framing error 6301 Character error 6302 Data sum check error 6303 Data format error 6304 Command error 6305 Watchdog timer ...

Page 74: ...DEVICES 0 CJ CMP ADD ZRST REF IST RS 1 CALL ZCP SUB DECO PRUN 2 SRET MOV MUL ENCO MTR ABSD DSW ASCI 3 IRET DIV HSCS INCD HEX 4 EI INC SFTR HSCR SEGL CCD 5 DI BMOV DEC SFTL VRRD 6 FEND WAND SPD ALT VRSC 7 WDT WOR PLSY RAMP 8 FOR BCD WXOR SFWR PWM PID 9 NEXT BIN SFRD PLSR 150 160 220 230 240 POSITIONING REAL TIME CLOCK IN LINE COMPARE TCMP OR LD TZCP OR TADD OR AND TSUB AND OR AND LD ABS OR LD ZRN T...

Page 75: ...066 232 238 082 D P B BCD BIN BMOV 018 019 015 CALL CCD 010 084 C CJ CMP 000 001 DEC DECO 025 041 D DI DIV DRVA 005 023 159 E DRVI DSW 158 072 F Symbol FNC No D P H I Symbol FNC No D P L M N O ALT EI 004 ENCO 042 FEND 006 FOR 008 HEX 083 IRET IST LD 003 060 224 230 MOV MTR MUL 012 052 022 NEXT 009 OR 240 246 HSCR 054 HSCS 053 INC INCD 024 063 HOUR 169 ...

Page 76: ...NC No 088 059 157 057 081 058 067 D P R S SFWR 038 S T Symbol FNC No D P VRRD VRSC 085 086 V WAND WDT WOR 026 007 027 W Symbol FNC No D P Z REF 050 RS 080 SEGL 074 SFRD 039 SFTL SFTR 035 034 WXOR ZCP ZRN ZRST 028 011 156 040 SPD 056 TADD TCMP 162 160 SRET 002 SUB 021 TRD 166 TSUB 163 TWR TZCP 167 161 ...

Page 77: ...n Processing Unit Auxiliary relay M coils General 384 points M0 to M383 Latched EEPROM backed up 128 points M384 to M511 Special 256 points From the range M8000 to M8255 State relays S coils Latched EEPROM backed up 128 points S0 to S127 Initial 10 points subset S0 to S9 Timers T 100 msec 63 points Range 0 to 3 276 7 sec T0 to T62 10 msec 31 points Range 0 to 327 67 sec T32 to T62 when special M c...

Page 78: ...s 1 phase Range 2 147 483 648 to 2 147 483 647 counts General rule Select counter combinations with a combined counting frequency of 60kHz or less Note all counters are latched EEPROM backed up If high speed counter is used with the HSCS or HSCR instruction a combined counting frequency of 30kHz or less C235 to C240 6 points 1 phase c w start stop input C241to C245 5 points 2 phase C246 to C250 5 ...

Page 79: ...500 program steps Type 16 bit data storage register Externally adjusted 2 points Range 0 to 255 D8030 D8031 Data is entered indirectly through the external setting potentiometer Special 256 points inclusive of D8013 From the range D8000 to D8255 Type 16 bit data storage register Index 16 points V and Z Type 16 bit data storage register Pointers P For use with CALL 64 points P0 to P63 For use with ...

Page 80: ...rammable Controllers Diagnostics 7 7 14 Constants Decimal K 16 bit 32 768 to 32 767 32 bit 2 147 483 648 to 2 147 483 647 Hexadecima l H 16 bit 0000 to FFFF 32 bit 00000000 to FFFFFFFF Device Type Specification Remarks ...

Page 81: ...1 2 3 4 5 6 7 1 INTRODUCTION 2 TERMINAL LAYOUTS 3 INSTALLATION NOTES 4 POWER SUPPLY 5 INPUTS 6 OUTPUTS 7 DIAGNOSTICS FX1S Series Programmable Controllers ...

Page 82: ...FX1S Series Programmable Controllers 1 INTRODUCTION 2 TERMINAL LAYOUTS 3 INSTALLATION NOTES 4 POWER SUPPLY 5 INPUTS 6 OUTPUTS 7 DIAGNOSTICS ...

Page 83: ...FX1S Series Programmable Controllers ...

Page 84: ...UNOUCHI TOKYO 100 8310 HIMEJI WORKS 840 CHIYODA CHO HIMEJI JAPAN JY992D83901H MEE Effective Jan 2004 Specifications are subject to change without notice HARDWARE MANUAL FX1S SERIES PROGRAMMABLE CONTROLLERS MODEL FX1S HW E MODEL CODE 09R510 ...

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