CONTENTS
CONTENTS-2
Equipment and Instrument ..................2-2
Start and Stop Instrument ................................ 2-2
Instruments ...................................................... 2-3
Engine Protection Devices ..................2-4
Oil Pressure Switch.......................................... 2-4
Thermo Switch ................................................. 2-4
Oil Filter Alarm Switch...................................... 2-4
Revolution Detection Pickup ............................ 2-5
Air Cleaner Indicator ........................................ 2-5
Chapter 3
OPERATION
Operational Environment.....................3-1
Preparation for Operating New or
Overhauled Engine..............................3-1
Preparation of Fuel System.............................. 3-1
Preparation of Lubrication System ................... 3-4
Preparation of Cooling System ........................ 3-5
Preparation of Electrical System ...................... 3-6
Test Operation ................................................. 3-7
Normal Engine Operation ....................3-8
Preparations for Operation ..................3-8
Engine External - Inspect ................................. 3-8
Fuel Tank Oil Level - Check............................. 3-9
Fuel Control Link - Check................................. 3-9
Engine Oil Level - Check.................................. 3-9
Coolant Level - Check.................................... 3-10
Air Cleaner - Check for Clogging ................... 3-10
Air Tank - Drain Water ................................... 3-10
Air Tank Air Pressure - Check........................ 3-11
Temperature of Damper - Check ................... 3-11
Start ...................................................3-12
Warming-up Operation ......................3-12
Checking Engine Oil Pressure ....................... 3-12
External Inspection During Warm-up ............. 3-12
Run....................................................3-13
Cautions During Operation............................. 3-13
Inspection During Operation .......................... 3-13
Stop ...................................................3-14
Emergency Stop............................................. 3-14
Inspection After Stopping ............................... 3-14
Chapter 4
FUEL
Recommended Fuel ............................4-1
Handling Fuel ......................................4-1
Fuel Specification................................ 4-2
Chapter 5
ENGINE OIL
Recommended Engine Oil .................. 5-1
Engine Oil Grade ................................ 5-1
Engine Oil Specification ...................... 5-2
Selection of Oil Viscosity..................... 5-3
Handling Engine Oil ............................ 5-3
Service Limits of Engine Oil ................ 5-4
Definition of Properties of Engine Oil .. 5-5
Kinetic Viscosity ............................................... 5-5
Base Number ................................................... 5-5
Acid Number .................................................... 5-5
Water Content .................................................. 5-5
Flash Point ....................................................... 5-5
Insoluble........................................................... 5-5
Engine Oil Analysis Service ................ 5-6
Chapter 6
COOLANT
Recommended Water for Coolant ...... 6-1
Long Life Coolant (LLC)...................... 6-1
Genuine LLC....................................... 6-1
Other Brand LLCs ............................... 6-2
Standard for Other Brand LLC ............ 6-2
General Demands of LLC ................................ 6-2
LLC Specification ............................................. 6-3
Maintenance of LLC............................ 6-6
Replacement Intervals of LLC.......................... 6-6
LLC Concentration ........................................... 6-6
Importance of LLC .............................. 6-7
Characteristics of LLC Additive and
Important Notes .................................. 6-7
Examples of Abnormalities Caused by
LLC (Amine Type)............................... 6-7
Pitting of Iron Parts........................................... 6-7
Corrosion of Aluminum Parts ........................... 6-7
Pitting and Clogging of the Heat Exchange
Equipment ........................................................ 6-7
Chapter 7
MAINTENANCE SCHEDULE
How to Use the Maintenance
Schedule ............................................. 7-1