Mitsubishi Electric WD-60638 Service Manual Download Page 14

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Page 14

MODELS: WD-60C10 / WD-65C10 / WD-73C10 / WD-60638 / WD-60638CA / WD-65638 / WD-65638CA /

WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838

Duct Interior Components

Duct Interior Components are shown below.

Notes:



The Upper Duct must be removed to replace the Lamp Door Switch PWB, Sirocco Fan and Exhaust Fan.



When replacing the Optical Engine, transfer all Duct and Duct Interior Components from the old Engine to the
new Engine.



The Exhaust Fan must be installed so the Label is facing inside the Duct.



The Sirocco Fan must be installed so the Label is facing up with the Flanges aligned onto the Guide Pins.

SIROCCO FAN

(Label Facing Up)

(Label Facing In)

EXHAUST FAN

PWB-LAMP DOOR SW

Sirocco Fan Flanges
Align Onto Guide Pins

Summary of Contents for WD-60638

Page 1: ...sis WD 65838 WD 73838 WD 82838 SPECIFICATIONS Power Input AC 120V 60Hz Light Engine DLP 1080p Light Source 156W Antenna Input RF 75 unbalanced Tuning NTSC ATSC QAM Analog Cable 1 125 Digital Cable 1 135 Speakers 10W x 2 V43C V43 V43 2W x 16 V43 Analog Input Composite Component Level RCA Type Y Video 1 0 Vp p Cr Cb 700mVp p 75 unbalanced AUDIO IN JACK RCA Type 4 7dBm 43k unbalanced Analog Output AU...

Page 2: ......

Page 3: ...ment 15 Projection Lens Replacement 16 Color Wheel Replacement 17 Screen Replacement 18 Mirror Replacement 24 SERVICE PROCEDURES 25 Remote Control 25 Option Menu 26 Reset and Initialization 29 LED Indications Self Diagnostics 30 Error Codes 31 Error Code Log 31 Sound Projector Transducer Test 32 Service Adjustments 33 Equipment Test Signals 33 Service Menu 33 Horizontal Vertical Position Adjustmen...

Page 4: ...3638 WD 60738 WD 65738 WD 73738 WD 82738 WD 65838 WD 73838 WD 82838 Digital Light Processing Digital Micro Mirror Device and DLP are Trademarks of Texas Instruments HDMI the HDMI logo and High Definition Multimedia Interface are trademarks or registered trademarks of HDMI Licensing LLC ...

Page 5: ...an the protection afforded by them necessarily be ob tained by using replacement components rated for higher voltage wattage etc Replacement parts which have special safety characteristics are identified on the schematic diagrams and parts list of this service manual The replacement for any safety part should be identical in value and characteristics The PWBs used in this chassis are constructed u...

Page 6: ...ross the two AC plug prongs Connect one lead of an ohm meter to the AC plug and touch the other lead to each exposed metal part i e antennas handle bracket metal cabinet screw heads metal overlay control shafts etc particularly any exposed metal part that has a return path to the chassis The resistance of the exposed metal parts hav ing a return path to the chassis should be a minimum of 1Meg Ohm ...

Page 7: ...38 WD 65738 WD 73738 WD 82738 WD 65838 WD 73838 WD 82838 DISASSEMBLY PARTS REPLACEMENT BACK COVER REMOVAL Back Cover Removal 1 Remove screws A from the back cover 2 Remove the back cover from the TV A A A A A A 73 82 Only ASSEMBLY LOCATIONS CHASSIS OPTICAL ENGINE ASSEMBLY DMD FAN LAMP PWB BALLAST ...

Page 8: ...s Removal 1 Remove screws A 2 Disconnect all cables connecting to the chassis 3 Slide the chassis out of the cabinet A A Rear Terminal Cover Removal 1 Remove nut A from the ANT input 2 Remove screws B and C 3 Disconnect the connector to the PWB AUX V43 4 Remove the Terminal Cover from the chassis A ANT Location V43C V43 Left Side V43 V43 Right Side B V43 Only C PWB AUX CONNECTOR ON REAR ...

Page 9: ...D 65738 WD 73738 WD 82738 WD 65838 WD 73838 WD 82838 PWB POWER Removal 1 Disconnect all cables from the PWB POWER 2 Remove screws A 3 Pinch the Retainers to release the PWB 4 Lift the PWB POWER from the chassis A A A A Power Supply Shield Removal 1 Remove screw A A POWER SUPPLY SHIELD Retainers Pinch ...

Page 10: ...D 65838 WD 73838 WD 82838 PWB MAIN ACCESS 1 Remove screws A 2 Lift the Power Supply and Mounting Brackets from the chassis PWB MAIN Removal V43 1 Disconnect all cables to PWB MAIN 2 Remove screws B from the top of the PWM MAIN 3 Pinch the Retainer to release the PWB 4 Lift the PWB MAIN out of the chassis B B B Retainer Pinch A A ...

Page 11: ...43C V43 Perform Restore Engine Data From Backup 2 V43 V43 Perform Restore Engine Data From Backup and Restore Geometry Data From Backup V43 V43 IMPORTANT REPLACEMENT NOTE If the customer has subscribed to VUDU Internet program provider the customer must be instructed to contact VUDU to re activate their account after the replacement PWB has been installed The original PWB cannot be installed in an...

Page 12: ... Assembly 3 Disconnect the electrical locking connectors indicated 4 To reinstall first connect the connectors Then slide the PWB under the Retaining Hooks Then press the rear edge of the PWB down onto the guide pins to engage the latch LATCH CJ1 Lamp Power CJ3 Lamp Control CJ4 HV to Lamp RETAINING HOOKS A A A PWB BALLAST REMOVAL CJ1 Lamp Power CJ3 Lamp Control J12 LVDS PE Engine Power CD Lamp Doo...

Page 13: ...oval 1 Loosen two screws A and remove the Lamp Cartridge 2 Disconnect the Exhaust and Sirocco Fan Connectors J4 and J8 from the back of the Engine and loosen the wiring harnesses from the looms 3 Remove screw B from the top of the Upper Duct and release the latches 4 Remove the Upper Duct from the Optical Engine Assembly A B J4 Exhaust Fan LATCH J8 Sirocco Fan UPPER DUCT LOWER DUCT LATCH LATCH LAT...

Page 14: ...ce the Lamp Door Switch PWB Sirocco Fan and Exhaust Fan When replacing the Optical Engine transfer all Duct and Duct Interior Components from the old Engine to the new Engine The Exhaust Fan must be installed so the Label is facing inside the Duct The Sirocco Fan must be installed so the Label is facing up with the Flanges aligned onto the Guide Pins SIROCCO FAN Label Facing Up Label Facing In EXH...

Page 15: ...Engine 2 Connect the HV Lamp Wiring to the Ballast and dress the wiring through the guides as shown 3 Remove the Protective Lens Cover from the face of the Lens and place it on the old Engine for return 4 Install the Engine Assembly in the cabinet 5 After a new Engine is installed perform the following procedures as described in the Data Transfer section of the Service Procedures Restore Index Del...

Page 16: ...erprints in the optics can cause abnormalities in the picture This procedure should be performed in a dust free environment Wear lint free cotton or rubber gloves while performing this procedure 1 Remove Optical Engine Assembly 2 Remove screws A and remove the Lens Collar 3 Remove screws B 4 Lift out the Projection Lens 5 Install the replacement lens so the key is oriented towards the top as shown...

Page 17: ...on cable for re assembly Silver Contacts towards the Lens 4 Access the Color Wheel Compartment from the bottom of the Optical Engine 5 Remove 2 screws A and lift the cover off of the color wheel compartment 6 Remove the 3 screws B from the Color Wheel Assembly 7 Use the metal Handle to lift the Color Wheel from the compartment 8 For installation reverse the procedure above CAUTION Avoid touching o...

Page 18: ...ling away from the bottom Then remove the ORNAMENT CENTER using the same method 3 Remove screws A 4 V43 Disconnect the PWB SBL connector 5 Remove screws B around the rear edge of the screen bezel 6 During re assembly replace screws in their original locations B B B B B 73 INCH V43 65 73 ORNAMENT LEFT RIGHT Speaker Covers ORNAMENT CENTER V43 ORNAMENT CENTER Speaker Cover ORNAMENT RIGHT ORNAMENT LEF...

Page 19: ...r View A A Screen Removal From the Bezel Front 1 Remove screws A and remove the top bottom and side rails NOTE The number and location of screws vary by model 2 Lift the Fresnel Lens and Lenticular screen from the Bezel Front 3 During re assembly replace screws in their original locations SCREEN REPLACEMENT 60 65 73 Models continued Example Diagrams The number and location of screws vary by model ...

Page 20: ...hen separating the Lenticular Screen from the Fresnel Lens use caution while prying the Screen and Lens apart Use a slot type screw driver and remove the pressure sensitive double sided tape Lenticular Screen and Fresnel Lens Replacement 1 Apply LENS TAPE along the rear top edge of the Lenticular Screen 2 Place the Fresnel Lens on top of the Lenticular Screen and apply pressure along the top edge ...

Page 21: ...namental Front Covers and Speaker Grills 3 V43 Remove the Pedestal and Bezel by removing screws B 4 V43 Remove the Speaker Box and Pedestal by removing screws B 5 Remove screws C from the bottom front of the screen assembly 6 Remove screws D from the top rear edge of the cabinet NOTE Leave one screw secure at the top Then support the assembly to prevent it from falling while removing the remaining...

Page 22: ... prevents cuts and finger prints Do not place Fresnel Lens in the sun This may cause fire and heat related injuries Lenticular Screen and Fresnel Lens Removal 1 Remove four screws A in all four corners of the Screen Bezel 2 Remove the Screen Bezel components from the Screen Lens Assembly A X4 CORNER S T CORNER COVER HOLDER T CORNER CAP S L FRONT SCREEN LENS ASSEMBLY CORNER S T HOLDER SCREEN TOP R ...

Page 23: ...odels continued LENTICULAR SCREEN FRESNEL LENS HOLDER SCREEN TOP BOTTOM SIDES HOLDER SCREEN LENTICULAR SCREEN LENS Label Position Facing Outside FRONT Lenticular Screen and Fresnel Lens Replacement 1 Place the Fresnel Lens on top of the Lenticular Screen with the labels facing outside as shown 2 Install the HOLDER SCREEN top bottom and sides as shown above 3 Reverse the disassembly procedure to re...

Page 24: ...rror slides down into the Left Right and Bottom Brackets inside the cabinet 3 For 73 models a Top Bracket is installed 4 See the Mirror Parts section for instructions on preparing a replacement mirror SUPPORT BRACKETS TOP BRACKET 73 Models MIRROR REPLACEMENT 82 Models 1 To access the Mirror for replacement remove screws A and lift away the Mirror Cover 2 The Mirror rests in place below the Mirror ...

Page 25: ...ctions and adjustments are accessed using the Remote Control REMOTE CONTROL SERVICE PROCEDURES NOTE Service Procedures differ between the V43C V43 and the V43 V43 chassis Be sure to follow the procedure indicated for the model being serviced V43C V43 WD 60C10 WD 60638 WD 60738 WD 65C10 WD 65638 WD 65738 WD 65838 WD 73C10 WD 65638CA WD 73738 WD 73838 WD 73638 WD 82738 WD 82838 V43 V43 V43C V43 V43 ...

Page 26: ...lt condition 1 Enter the Option Menu MENU 2 4 7 0 2 V43C V43 Chassis select 2 Reset All Settings and ENTER Then confirm YES ENTER V43 V43 Chassis select Initialize and ENTER V43 V43 Option Menu MENU 2 4 7 0 Initialize Power Restore OFF Production Mode OFF Digital Signal Strength 1 9 NetCommand Software Vxx xxx xx Total hours of use 0 V43C V43 Option Service Menu MENU 2 4 7 0 1 Information 2 Reset ...

Page 27: ...tware Vxx xxx xx Total hours of use 0 DEACTIVATE VUDU Software Version 12 08 and higher This feature will deactivate the customer s VUDU on line subscription It should be used before TV ownership is changed NOTE This feature is independent of the Initialize function 1 Enter the Option Menu MENU 2 4 7 0 2 Select Deactivate Vudu and ENTER 3 The Deactivate Vudu text will momentarily turn red 4 Press ...

Page 28: ...Hz 749 Signal Level 1 9 Modulation 8VSB Air Carrier Lock Locked SNR 29 09 Correctable errors 0 Un Correctable errors 0 2 V43C V43 Chassis select Information and ENTER V43 V43 Chassis select Digital Signal Strength and ENTER V43C V43 Option Service Menu MENU 2 4 7 0 1 Information 2 Reset All Settings 3 Calibration 4 Test Pictures VERSION Vxx xxx xx xx Service Menu V43C V43 Digital Signal Informatio...

Page 29: ...orrect V43C V43 MENU Picture Reset ENTER or Sound Re set ENTER V43 V43 MENU Audio Video AV Reset ENTER All Audio and Video settings for the individual input are reset except for the Listen To Language Balance and Closed Caption settings A V Reset all inputs V43 V43 Only When the audio or video performance or settings for more than one input seem to incorrect While viewing the TV press the front pa...

Page 30: ...ed by blinking Yellow seven times See the following page for a list of Error Codes To perform a System Reset press and hold the Power button for 10 seconds Or unplug the set for 10 seconds then restore power NORMAL INDICATIONS STATUS LED Indication Condition Off Off Standby Green Power On Slow Blinking Green Power Off with Timer Set Power On normally Fast Blinking Green 1 to 3 minutes after Power ...

Page 31: ...se 16 LAMP EN Detection Check Color Wheel Check J6 J7 circuitry Engine Failure 17 I2C Communication loss between TV Micro and Engine Loss of 12V from PWB POWER to Engine Check PE PE2 circuitry Engine Failure PWB MAIN Failure 18 Engine will not accept data ASIC READY signal from Engine is not detected LDVS circuitry Engine Failure 24 Sirocco fan Lamp fan rotation not detected Check Sirocco Fan Chec...

Page 32: ...0 button The Data Transfer Geometry Menu will appear See below 4 Use the buttons to select SOUND PROJECTOR TRANSDUCER TEST and press ENTER The Sound Projector Transducer Test Menu will be displayed A tone will automatically cycle from one speaker to the next as indicated on screen Follow the instructions to manually cycle the tone 5 Press EXIT to exit Data Transfer Geometry Menu MENU 2 4 5 7 0 RES...

Page 33: ...uired SERVICE MENU The Service Menu is used for all service adjustments Service adjustments can only be performed using the remote control 1 Activating the Service Menu V43C V43 For the V43C V43 chassis all service functions except Data Transfer are included under the Service Menu 1 Press the MENU button on a remote control The Customer Menu will appear 2 Press the buttons 2 4 7 0 The Service Menu...

Page 34: ...ion ENTER followed by the code for the adjustment desired V43 V43 1 When in the Service Menu use the VIDEO button to toggle to adjustment desired indicated by the number and abbreviation displayed on screen 2 For Geometry from the Service Menu press 0 and select Manual Geometry Alignment ENTER 4 Adjusting Data After selecting an adjustment item use the Navigation arrows or other buttons indicated ...

Page 35: ...ss ENTER to save the adjustment data The STATUS LED will turn Red while the data is saved V43 V43 Horizontal and Vertical Position Adjustment 1 Enter the Service Menu MENU 2 4 5 7 2 Select the Geometry Test Pattern shown Play Rewind x2 3 If necessary use the VIDEO button to select the adjustment 1 HVPOS 4 After selecting the HVPOS adjustment item use the Navigation buttons to center the display 5 ...

Page 36: ...The on screen display will turn red while the data is saved 60 IDL 201 Data Adjustment SERVICE TVM Index Delay Adjustment Perform after color wheel replacement V43C V43 1 Enter the Service Menu MENU 2 4 7 0 2 Select Calibration ENTER A dot pattern will be displayed 3 Enter the Index Delay adjustment by pressing 2 5 8 0 The ramp pattern below will be displayed and the STATUS LED will slowly blink G...

Page 37: ...he next page V43C V43 Option Service Menu MENU 2 4 7 0 Service Menu 1 Information 2 Reset All Settings 3 Calibration 4 Test Pictures Manual Geometry Alignment V43 V43 1 Entering the Manual Geometry Alignment Mode 1 Activate the Service Mode MENU 2 4 5 7 2 From the Service Menu press the 0 button The Data Transfer Geometry Menu will appear 3 Use the buttons to select MANUAL GEOMETRY ALIGNMENT ENTER...

Page 38: ...adjusting each point use the V43C V43 CH V43 V43 button to shift the cursor to the next point clockwise and repeat until all 16 points have been adjusted 4 After all 16 points are adjusted and the cursor is returned to the original starting point press ENTER then EXIT Correction will be automatically calculated and saved and the Manual Geometry Alignment will be terminated 5 Re activate the Manual...

Page 39: ...tern to be displayed with 11 preset amounts of correction Toggle through them until you find the one with the straightest Blue 4 3 Lines It may help to count the patterns as you cycle through them When you find the pattern with the straightest Blue 4 3 Lines press VIDEO The Top 16 9 Align ment Mode will then be activated as indicated by the Top Red 16 9 Line displayed in the pattern 3 In the 16 9 ...

Page 40: ...nter 4 Repeat the process of pressing V43C V43 CH or CH V43 V43 or to dis play the 15 different preset amounts of correction to the Top Center Red Line When you find the pattern with the straightest line press VIDEO to proceed to the Center Red Line Repeat the process for the Cen ter Line followed by the Bottom Line Press ENTER then EXIT to exit and save the 4 3 and 16 9 data 5 Select the Geometry...

Page 41: ...kup Includes Geometry Data in V43C V43 2 Restore Geometry Data From Backup V43 V43 3 Restore ISF Settings From Flash Drive V43 V43 Only if backup USB flash drive is available After OPTICAL ENGINE Replacement 1 Restore Index Delay 2 Save Engine and Geometry Setting to Backup Data Transfer Procedure V43C V43 Data Transfer is accomplished by code command rather than on screen menus 1 Press MENU Custo...

Page 42: ... Adjustment data from the Optical Engine to the PWB MAIN SAVE ENGINE AND GEOMETRY SETTING TO BACKUP copies all working data from the PWB MAIN into backup memory on the Optical Engine BACKUP AND RESTORE ISF SETTINGS allows the ISF ADV video settings to be backed up and restored using an external USB flash drive RED ONLY AND GREEN ONLY displays the video in red or green only during ISF Calibration 2...

Page 43: ...such as connectors relays LEDs electrolytic capacitors to melt or warp Higher temperatures can cause surface oxidation resulting in poor solder spread ability and wet ability The flux is more corrosive The time required for a good solder connection may take longer Poor wet ability can cause solder balls Higher temperatures can cause flux spattering Soldering iron tip life is shortened Dull finish ...

Page 44: ...m 4 Do not apply heat for more than 3 three seconds to new chip parts 5 Avoid using a rubbing stroke when soldering 6 Take care not to scratch or damage the chip parts when soldering 7 Supplementary cementing is not required Chip Parts Removal Resistors Capacitors etc 1 Grasp the part with tweezers 2 Melt the solder at both sides alternately and remove one side of the part with a twisting motion 3...

Page 45: ... Note Unless complete information is supplied delay in processing of orders will result Safety Critical Parts Designation Safety Critical Components are indicated in the Parts List by Bold Type and a symbol and in the schematic diagrams by a red hatch and a symbol Parts Tolerance Codes Refer to the following chart for tolerance characteristics of electrical components MARK B C D F G J K Tolerance ...

Page 46: ...BLUETOOTH MODULE 938P177010 fjm LAMP CARTRIDGE 915B441001 ASSY OPTICAL ENGINE 938P174010 abc ASSY OPTICAL ENGINE 938P174020 deg ASSY OPTICAL ENGINE 955B378006 f ASSY OPTICAL ENGINE 938P174040 hik ASSY OPTICAL ENGINE 955B378007 j ASSY OPTICAL ENGINE 938P174060 l ASSY OPTICAL ENGINE 955B378008 m COLOR WHEEL 938P179010 LENS PROJECTION 491P245010 SCREEN LENTICULAR 491P241010 abc SCREEN LENTICULAR 491P...

Page 47: ...30 IC C MOS MM3376A10NRE acdghk IC4A08 271P319020 IC MM1701JHBE acdghk IC4A09 276P578020 IC C MOS MM3376A33NRE acdghk IC4F01 276P744010 IC C MOS NT5TU64M16DG AC befijlm IC4F02 271P033020 IC LP2996LQNOPB befijlm IC4F03 276P744010 IC C MOS NT5TU64M16DG AC befijlm IC4G01 271P251040 IC MM1662FHBE befijlm IC4K01 276P832020 IC C MOS NAND2GW3B2DZA6E befijlm IC5A01 276P722010 IC C MOS UPD808526F1 IC5A02 2...

Page 48: ...cdfghjkm L1B04 409P975010 CHIP BEADS MPZ2012S221A fjm L1B05 409P975010 CHIP BEADS MPZ2012S221A fjm L1B06 409P979010 EMI FIL CHIP DLW21SN900SQ2L fjm L1B07 409P975010 CHIP BEADS MPZ2012S221A befijlm L1B08 409P979010 EMI FIL CHIP DLW21SN900SQ2L beil L1B09 409P975010 CHIP BEADS MPZ2012S221A befijlm L1D01 409P974010 CHIP BEADS MMZ1608S601A befijlm L2A01 409P974010 CHIP BEADS MMZ1608S601A L2A92 409P9750...

Page 49: ...IP BEADS MMZ1608S601A acdghk L4A21 409P974010 CHIP BEADS MMZ1608S601A acdghk L4A22 409P975010 CHIP BEADS MPZ2012S221A acdghk L4A23 409P974010 CHIP BEADS MMZ1608S601A acdghk L4A24 409P974010 CHIP BEADS MMZ1608S601A acdghk L4A25 409P974010 CHIP BEADS MMZ1608S601A acdghk L4F01 409P974010 CHIP BEADS MMZ1608S601A befijlm L4F02 409P974010 CHIP BEADS MMZ1608S601A befijlm L4G01 409P975010 CHIP BEADS MPZ20...

Page 50: ... L9A16 409P975010 CHIP BEADS MPZ2012S221A acdghk L9A17 351P370010 COIL CH CHIP VLP8040T 2R2N acdghk L9A17 409P974010 CHIP BEADS MMZ1608S601A befijlm L9A18 409P974010 CHIP BEADS MMZ1608S601A L9A19 409P974010 CHIP BEADS MMZ1608S601A befijlm L9A20 409P974010 CHIP BEADS MMZ1608S601A befijlm L9A21 409P974010 CHIP BEADS MMZ1608S601A befijlm L9G80 409P975010 CHIP BEADS MPZ2012S221A befijlm L9G81 409P9740...

Page 51: ...6W 56K J 103P494050 1 16W 6 8K F 103P502030 1 16W 680 J 103P794050 1 16W 68 F 103P501010 1 16W 68 J 103P991020 1 16W 68 JX4 103P504070 1 16W 68K J 103P509090 1 16W 75 J 103P494070 1 16W 8 2K F 103P502040 1 16W 820 J 103P494080 1 16W 9 1K F 103P359050 1 8W 0OHM 103P404000 1 8W 18K J RESISTORS Conventional Resistors By Ref R9003 109P291010 R CEMENT WIRE 47 OHM J or K R9004 109P212090 R SURGE 1 2W 4 ...

Page 52: ...C 10V 3300M M 105C acdghk C9017 185D122040 C ELEC H200V 820M M C9018 185D122040 C ELEC H200V 820M M C9019 154P260030 C CERAMIC R1KV 470P K C9020 181P784010 C ELEC 250V 4 7M M 105C befijlm C9021 181P555080 C ELEC 50V 10M M C9030 154P260050 C CER R1KV 1000P K C9031 142P010090 C CER B500V 470P K C9033 181P734000 C ELEC 16V 2200M M 105C fjm C9034 181P734000 C ELEC 16V 2200M M 105C C9035 181P734000 C E...

Page 53: ...efghijk 621B182040 HOLDER MIRROR SIDE L defghijk 621B213010 COVER HOLDER T hijk 621B239010 COVER HOLDER T defg 621B240010 COVER HOLDER T abc 622C489070 SPACER SPEAKER bdghk 622C673010 SPACER BUTTON lm 622C710010 CUSHION FAN CORNERS 622C799010 SP ABSORBER RECT 80x40x20 fjm 622C800010 SP ABSORBER CUSHION fjm 622C800020 SP ABSORBER ROUND fjm 622D484010 HOLDER LED 623D439020 HOLDER MIRROR EDGE 630mm d...

Page 54: ...k P7E01 451C268010 JACK IR BLASTER 1P fjm P8000 440C476030 PIN JACK BOARD 2P fjm P9B01 440C489010 PIN JACK BOARD 6P befijlm P9B02 440C457070 PIN JACK BOARD 9P befijlm P9B03 440C475010 PIN JACK BOARD 3P fjm P9B04 440C476010 PIN JACK BOARD 2P fjm PC9010 268P132010 PHOTO COUPLER FOD817B PC9030 268P132010 PHOTO COUPLER FOD817B TU1A01 295P571010 NTSC ATSC TUNER 115U4020AM befijlm TU1A01 295P585010 TUNE...

Page 55: ...638CA e WD 65738 f WD 65838 g WD 65C10 h WD 73638 i WD 73738 j WD 73838 k WD 73C10 l WD 82738 m WD 82838 Safety Critical Part Use exact replacement only 775B172090 NAME PLATE j 775B173010 NAME PLATE m 775B173030 NAME PLATE k 775B174030 NAME PLATE c ACCESSORIES 290P187010 REMOTE CONTROL acdghk 290P187020 REMOTE CONTROL befijlm 853B653050 QUICK CONNECT GUIDE acdghk 853B653060 QUICK CONNECT GUIDE bef...

Page 56: ...491P242040 LENS FRESNEL abc 3 593B341010 HOLDER SCREEN T defg 3 593B371010 HOLDER SCREEN T hijk 3 593B350010 HOLDER SCREEN T abc 4 593B342010 HOLDER SCREEN B defg 4 593B372010 HOLDER SCREEN B hijk 4 593B556020 HOLDER SCREEN B b 4 593B556010 HOLDER SCREEN B ac 5 621B207010 HOLDER SCREEN S hijk 5 621B262020 HOLDER SCREEN S defg 5 593B557010 HOLDER SCREEN S abc 6 622C487080 SPACER SCREEN CORNERS abcd...

Page 57: ...rt Use exact replacement only SCREEN PARTS 82 MODELS 13 12 LENTICULAR SCREEN FRESNEL LENS 12 13 SCREEN HOLDERS 1 2 4 9 3 4 5 6 7 8 10 11 FRONT 1 491P231010 SCREEN LENTICULAR lm 2 491P232010 LENS FRESNEL lm 3 711B073020 COVER HOLDER T m 4 635B135010 CORNER CAP TOP L lm 5 761B538040 CORNER CAP TOP R m 6 711B074020 HOLDER SCREEN S R lm 7 635B136020 SCREEN CORNER B R lm 8 711B075010 HOLDER SCREEN B lm...

Page 58: ...5638CA WD 65738 KIT MIR V43 65V2 MIRROR 65 Inch 767D088090 1 HOLDER MIRROR EDGE 623D439020 3 KIT MIR V43 65V2 MIRROR 65 Inch 767D088090 1 HOLDER MIRROR EDGE 623D439040 2 HOLDER MIRROR EDGE 623D439020 1 STIFFENER 703mm 601D001030 2 WD 73C10 WD 73638 WD 73738 WD 73838 KIT MIR V43 73 MIRROR 73 Inch 767D088080 1 HOLDER MIRROR EDGE 623D439040 3 HOLDER MIRROR EDGE T 623D439030 1 STIFFENER 850mm 601D0010...

Page 59: ...ER MIRROR EDGE and STIFFENERs to the back of the mirror as shown MIRROR PREPARATION KIT MIR V43 60 B B 89m m A B A Backside of Mirror Date Code on bottom right side B HOLDER MIRROR EDGE SIDES C STIFFENERS D HOLDER MIRROR EDGE TOP E STIFFENER TOP F HOLDER MIRROR EDGE BOTTOM LEGEND KIT MIR V43 65 A B B B C 60mm 84mm 40mm 71mm KIT MIR V43 65 A B B B C 2 1 2 60mm 3 3 8 84mm 1 1 2 40mm Date Code E REAR...

Page 60: ...WD 65738 WD 73738 WD 82738 WD 65838 WD 73838 WD 82838 KIT MIR V43 73 A B B 40m m 130m m 40m m 55m m C B E REAR EDG E D KIT MIR V43 82 A F B B 20mm 28mm D FRONT FRONT FRONT 25mm KIT MIR V43 65V2 KIT MIR V43 65V2 A B F 2 1 2 60mm Date Code B REAR EDGE A B B F C 3 1 2 88mm 3 3 8 84mm 1 3 4 45mm Date Code ...

Page 61: ...Page 61 MODELS WD 60C10 WD 65C10 WD 73C10 WD 60638 WD 60638CA WD 65638 WD 65638CA WD 73638 WD 60738 WD 65738 WD 73738 WD 82738 WD 65838 WD 73838 WD 82838 CIRCUIT BLOCK DIAGRAMS ...

Page 62: ...Page 62 MODELS WD 60C10 WD 65C10 WD 73C10 WD 60638 WD 60638CA WD 65638 WD 65638CA WD 73638 WD 60738 WD 65738 WD 73738 WD 82738 WD 65838 WD 73838 WD 82838 ...

Page 63: ...Page 63 MODELS WD 60C10 WD 65C10 WD 73C10 WD 60638 WD 60638CA WD 65638 WD 65638CA WD 73638 WD 60738 WD 65738 WD 73738 WD 82738 WD 65838 WD 73838 WD 82838 ...

Page 64: ...Page 64 MODELS WD 60C10 WD 65C10 WD 73C10 WD 60638 WD 60638CA WD 65638 WD 65638CA WD 73638 WD 60738 WD 65738 WD 73738 WD 82738 WD 65838 WD 73838 WD 82838 ...

Page 65: ...Page 65 MODELS WD 60C10 WD 65C10 WD 73C10 WD 60638 WD 60638CA WD 65638 WD 65638CA WD 73638 WD 60738 WD 65738 WD 73738 WD 82738 WD 65838 WD 73838 WD 82838 ...

Page 66: ...Page 66 MODELS WD 60C10 WD 65C10 WD 73C10 WD 60638 WD 60638CA WD 65638 WD 65638CA WD 73638 WD 60738 WD 65738 WD 73738 WD 82738 WD 65838 WD 73838 WD 82838 ...

Page 67: ...Page 67 MODELS WD 60C10 WD 65C10 WD 73C10 WD 60638 WD 60638CA WD 65638 WD 65638CA WD 73638 WD 60738 WD 65738 WD 73738 WD 82738 WD 65838 WD 73838 WD 82838 ...

Page 68: ...Page 68 MODELS WD 60C10 WD 65C10 WD 73C10 WD 60638 WD 60638CA WD 65638 WD 65638CA WD 73638 WD 60738 WD 65738 WD 73738 WD 82738 WD 65838 WD 73838 WD 82838 ...

Page 69: ...Page 69 MODELS WD 60C10 WD 65C10 WD 73C10 WD 60638 WD 60638CA WD 65638 WD 65638CA WD 73638 WD 60738 WD 65738 WD 73738 WD 82738 WD 65838 WD 73838 WD 82838 ...

Page 70: ...NC 2 TA2 GND 25 33 21 18 GND TD2 11 DLP ASIC READY TC1 TE1 24 7 GND 21 TD2 27 7 6 TE2 8 V VH L_OUT L_OUT R_OUT R_OUT CD PS CJ1 CJ3 PL FB PD PE PD LE3 LE2 LE1 Scirocco FAN EXHAUST FAN BALLAST FAN V43 65 73 only Molex 78128 1001 SPR SPR SPL SPL 5 5 11 11 11 12 ES LE LAMP PWB SW LAMP LAMP BALLAST PE L_SP R_SP DMD Chip J4 J8 CJ4 J9 J1 J5 J3 CW J7 J6 J5F02 TEMP DMD_FAN LENS L N DMD 340V LAMP GND NC NC ...

Page 71: ...eel D9A09 L9A06 N 220 ohm L9A16 N 220 ohm 10uF C9A51 6 3V 10uF C9A58 6 3V K 1M C9A30 25V K 1M C9A60 25V K 1M C9A67 25V 1 16W R9A48 4 7 DGND AGND 0 1 C9A15 50V 0 1 C9A16 50V 10V C9A06 470U 1 0VS 47K 1 16W R9G81 6 3V C9G81 47 DGND L9A05 VLP8040T 2R2N L9A07 VLP8040T 2R2N L9A17 VLP8040T 2R2N DGND 0 1 C5F02 25V 16V 0 1 C5F01 25V 16V DGND 0 1 C5F04 25V 16V 0 1 C5F05 25V 16V 0 1 C5F06 25V 16V 0 1 C5F07 2...

Page 72: ...6W R2A17 1 16W R2A27 1K 1 16W R2A37 1K 0 1 C2A19 16V 0 1 C2A29 16V 0 1 C2A39 16V L2A01 N 600 ohm DGND 32 18 1 59 64 22 56 23 24 5 25 9 2 41 6 40 12 43 7 49 8 11 54 28 21 51 20 53 55 31 62 46 3 47 34 33 45 50 48 16 4 42 26 30 35 61 36 60 37 38 10 39 52 57 63 58 27 19 13 14 44 15 29 17 65 DZ2J051M0L D2A21 DZ2J051M0L D2A31 DZ2J051M0L D2A11 HDMISW SCL HDMISW SDA SDA_CTL SCL_CTL Y4 Z4 Y3 Z3 Y4 VCC GND ...

Page 73: ... P4A04 10uF C4A20 6 3V 10uF C4A19 6 3V 10uF C4A18 6 3V 10uF C4A17 6 3V 1U C4B01 10V 6 3V 0 01 C4B12 25V 50V Q4A02 FDV301N D4A07 BAT54S 500mA NC SCLK SI SIO0 NC TO RS232 DRIVER BOARD IF 3 3V GND DEBUG CONSOLE CE D 5V NC NC VDD GND VDD HOLD VOUT VCC D VOUT SI SIO0 GND NC NC VDD NC CE NC GND CS VOUT NC GND WP ACC CE GND NC NC VIN NC GND NC Cn NC VOUT CONT IF SCL SDA 5V IF OUT IF AGC IF IF Address RF ...

Page 74: ...VDS1 D3N ZB_RXN2 LVDS0 D3N LVDS0 D1P LVDS1 D2N RX_AVDD LVDS0 CLKP ZA_CLKP LVDS0 D0P ZA_RXP3 ZA_RXP4 ASIC CLK ZB_RXN0 ZA_CLKP ZA_RXN3 LVDS0 D2P LVDS1 D4P ASIC_AVDD_V ZA_RXN0 LVDS1 D0N LVDS1 D0N LVDS0 D2N LVDS0 D4N ZA_RXP0 ZA_RXN1 ZB_RXP1 DGND DGND LVDS0 D4P LVDS1 D1P ZA_RXP4 ASIC DATA ZA_RXP2 ZA_RXP3 LVDS0 D0N ZA_CLKN ZA_RXN3 LVDS1 D3P LVDS1 D3P ZB_RXP3 LVDS1 D1N ZB_RXN3 LVDS1 CLKN LVDS1 CLKN ZB_RX...

Page 75: ...50V 0 1 C3A30 50V L3A27 22uH 3A I2S OUT CLK 3300 C3A54 50V K 1M C3A25 25V 2200 C3A15 50V MUTE SPKR1 DGND 3300 C3A53 50V AGND AGND DGND 100 C5F11 50V 100 C5F12 50V 100 C5F13 50V 100 C5F14 50V AGND AGND L3A01 N 600 ohm 0 1 C3A05 25V 16V SPL SPR SPL SPR 0 1 C3A04 25V 16V 1K 1 16W R3A21 1U C3A03 10V 6 3V 1K 1 16W R3A19 10K 1 16W R3A22 10K 1 16W R3A17 0 1 C3A02 25V 16V 10K 1 16W R3A23 68K 1 16W R3A16 1...

Page 76: ...01 C7A04 25V 50V DGND 1 16W R7AC1 100 DGND GP5 GP1 10K 1 16W R7AF4 GP9 1 16W R7A85 0 1 16W R7A94 0 1 16W R7A98 0 100 1 16W R7A91 LAMP G 1 16W R7AC2 1 5K 1 16W R7AC9 180 1 16W R7AA1 100 1 16W R7AA2 100 KSC0 KSC1 1 16W R7B92 10K NC ENG SCL LED_G_IN AUDIODSP RST ANI9 GND X1 NC REG CAP ANI10 GND NC GP2 PIC MODE NC EVDD0 LAMPLIT DLP RST XT2 CE VSS NC NC NC ENG SDA KSC1 NC KSC0 GPIO TEST2 BLANKING NC NC...

Page 77: ...D IR IN SPI MTOD SPI CLK BSC M1 SDA DSP CS BSC M1 SCL GND GND 3 3VS 1 2VS 1 2VS 5VS AUDIO DSP RST SPDIF OUT SUBWOOFER DET CENTER IN GND GND CENTER IN DET MUTE SUBWOOFER SYS5 DET SYS5 SubW Out Sub_W det C Mic C Mic det Sys5 det IR GND Sys5 GND GND 1 2VS GND CENTER IN DET SPI DTOM 3 3VS 1 2VS AVR R BSC M1 SCL SUBWOOFER DET AVR L MUTE SUBWOOFER SPI CLK GND GND CENTER IN SYS5 DET BSC M1 SDA DSP CS AUD...

Page 78: ... 10uF C9A68 6 3V 10uF C9A66 6 3V 10uF C9A65 6 3V 10uF C9A67 6 3V 10uF C9A72 6 3V L9A11 N 220 ohm 10uF C9A69 6 3V L9A05 VLP8040T 2R2N 10uF C9A44 6 3V L9A04 N 220 ohm 16V C9A35 100 D9A06 L9A02 N 220 ohm DGND 10uF C9A43 6 3V 100K 1 16W R9A43 16V C9A37 M 101 220K 1 16W R9A42 100K 1 16W R9A41 10uF C9A36 6 3V 10uF C9A41 6 3V 10uF C9A39 6 3V 10uF C9A38 6 3V 10uF C9A40 6 3V 10uF C9A45 6 3V L9A03 N 220 ohm...

Page 79: ...m 1 16W R1B07 0 3 3K 1 16W R1B04 BT YKF45 0033N 0 1 C1B03 25V 16V 2 2K 1 16W R1B08 0 1 C1B07 25V 16V DGND 2 3 4 5 6 7 8 1 L1D01 N 600 ohm VR1B02 AVF16C225A000F405 VR1B04 AVF16C225A000F405 VR1B03 AVF16C225A000F405 IC1B05 MIC2005 0 5YM6 TR IC1B01 MIC2005 0 5YM6 TR IC1B06 MM3376A33NRE EZ 5VS_T 1 2 3 4 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 1 2 3 4 1 2 3 4 5 6 1 2 3 4 1 2 3 4 5 6 1 2 3 4 5 6 1 NC 2 NC 3 NC 4...

Page 80: ... 3VSL DDC1DA DDC2DA HDMI_CEC HDMI_CEC HDMI_CEC HDMI_CEC HDMI_CEC R0X2P R0X2N R0X1P R0X1N R0X0P R0X0N R3XCN R3XCP R3X0N R3X0P R3X1P R3X2N DDC1CL R3X1N 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 3 3VS 1 2 3 1 2 3 21 22 23 21 22 23 21 22 23 24 R3X1P 41 CBUS_HPD2 10 RSVD 60 TX0P 29 DSDA0 46 R3PWR5V 15 R2X1N 65 R0XCN 34 DSCL1 51 CEC_D 70 ROX1P 3 R1X0N 23 R3N1N 40 DSCL2 1 R1XCN 9 VCC33 59 TX1N 28 RSVD 45 CBUS_...

Page 81: ...A 0 DDR1_A 4 LVDS_TX1_D2_P NAND_DATA 7 DDR1_DQ 5 DDR0_A 4 DDR0_CLK LVDS_TX0_D2_N NAND_CS0N DDR1_DM 1 DDR1_A 5 EBI_CLK_IN DDR01_A 13 NAND_DATA 3 DDR01_A 10 LVDS_TX0_D2_P DDR1_DM 0 NAND_DATA 5 NAND_DATA 6 GP16_UART_TXD_0 DDR1_COMP LVDS_TX0_D1_P DDR1_DQS 1 DDR0_DQ 11 DDR1_DQSN 1 DDR0_DQ 6 NAND_ALE DDR1_DQSN 0 GP27_EPHY ACT DDR01_A 1 PM_OVERRIDE NAND_WEN D3 3V_BCM3549 D3 3V_BCM3549 D3 3V_BCM3549 GP28_...

Page 82: ... 0 1 C4G13 25V 16V 0 1 C4G87 25V 16V 0 1 16W R4F15 2 2U C4G07 6 3V 560 C4F39 50V 0 1 C4G23 25V 16V DGND 10uF C4G31 6 3V L4G09 N 600 ohm DGND DGND 0 1 C4G21 25V 16V 16V C4G04 100 DGND 470 C4F13 50V 470 C4F38 50V A1 2V_BCM3549 10uF C4G58 6 3V DGND VDAC_AVDD3P3V 0 1 C4G77 25V 16V DGND DGND VCXO_AVDD1P2V 560 C4F36 50V L4G05 N 220 ohm R4F04 1 16W 68 JX4 RM1608X4 3216 2 3 4 5 6 7 8 1 0 1 C4F26 25V 16V 0...

Page 83: ...A_RXN0 ZA_RXN1 ZB_RXP4 ZA_CLKN ZB_RXN3 ZA_RXN4 ZB_RXP2 ZA_RXP3 ZA_RXP2 ZA_RXN2 ZB_RXN0 ZB_RXN2 ZB_RXP0 ZB_RXP4 ZB_RXN4 ZB_RXP2 ZB_RXP3 ZB_RXN3 ZB_RXP1 ZB_RXN1 ZA_RXN1 ZA_RXP2 ZA_RXP0 ZA_RXN4 ZA_RXN2 ZA_RXP1 ZA_RXN3 ZA_RXP3 ZA_RXN0 ZA_RXP4 ASIC 3 3V ZA_CLKP ZA_CLKN LVDS_TX0_D4_P LVDS_TX0_D4_P LVDS_TX1_D3_P LVDS_TX1_D3_P LVDS_TX1_CLK_P LVDS_TX1_CLK_P LVDS_TX1_D2_P LVDS_TX1_D2_P LVDS_TX1_D1_P LVDS_TX...

Page 84: ... MIC IN ISP CAL 5VS AVR L AVR R 3 3VS I2S OUT MCLK I2S OUT DATA I2S OUT CLK I2S OUT LR MUTE SPKR1 DSP SPI EN L3A01 N 600 ohm 0 1 C3A05 25V 16V 5600 C3C09 50V 5600 C3C11 50V AGND C3A09 100 25V C3A10 100 25V K 1M C3A11 25V K 1M C3A12 25V AGND AGND AGND AGND AGND DGND AGND 0 1 C3A27 50V K 1M C3A26 25V K 1M C3A25 25V AGND 2200 C3A29 50V AGND DGND 0 1 C3A04 25V 16V ISP CS 1 2 CP 3 SMUTE 4 MCLK 5 BICK 6...

Page 85: ...C2850 T111 1 33K 1 16W R7B88 DGND 2SC3052 T112 1E F Q7A46 5 6K 1 16W R7A20 0 1 C7A36 25V 16V 0 1 C7A91 25V 16V DGND L7C03 N 600 ohm DGND HDMISW SCL 10 C7A31 50V 1 10W R7E05 100 DGND LAMPEN BALLAST DLP ASIC READY MUTE SPKR1 HDMISW SDA 10K 1 16W R7A81 5VSL 10K 1 16W R7A23 1 16W R7AF5 10K 1 16W R7A21 10K 1000 C7A03 50V 33K 1 16W R7B89 2SC3052 T112 1E F Q7A05 DGND COVER DET DGND 10K 1 16W R7AA4 2SB142...

Page 86: ...V 0 1 C3G26 25V 16V 0 1 C3G10 25V 16V 0 1 C3G42 25V 16V 0 1 C3K25 25V 16V 0 1 C3K23 25V 16V 0 1 C3G08 25V 16V 0 1 C3G20 25V 16V 0 1 C3G44 25V 16V 33 1 16W R3G27 470 C3G25 25V 50V 1 16W R3G24 0 1M 1 16W R3G23 470 C3G22 25V 50V X3G23 24 576MHz 10uF C3F27 6 3V 1 16W R3F45 33 1 16W R3F43 33 1 16W R3F46 33 1 16W R3F47 33 1 16W R3F48 33 1 16W R3F44 33 DGND DGND 0 068 C3F23 25V 16V 4700 C3F22 50V L3F24 N...

Page 87: ...M48 50V 4700 C3M28 50V 4700 C3M31 50V 4700 C3M51 50V 4700 C3N48 50V 4700 C3N11 50V 4700 C3N31 50V 4700 C3N28 50V 4700 C3N51 50V 4700 C3N08 50V 4700 C3M08 50V 4700 C3N71 50V 4700 C3N68 50V 4700 C3M11 50V 4700 C3M71 50V 4700 C3M68 50V L3L43 IC3M04 TPA2017D2V2RTJR INL INL AGND PVDDL 0UTL OUTL PGND OUTR OUTR PVDDR AVDD INR INR NC EN AGC2 NC Th Pad IC3M03 TPA2017D2V2RTJR INL INL AGND PVDDL 0UTL OUTL PG...

Page 88: ... 16W R9010 K 1M C9084 25V 1 16W R9014 470 560 1 16W R9011 1 3 50v C9074 22M HOT_GND HOT_GND 10 4 5 6 7 8 9 1 2 3 D9207 D6SB80 7001 1 2 3 4 PC9030 FOD817B 1 2 3 4 PC9010 FOD817B 1 2 3 4 16V C9035 2200U K9011 LKT1AF 5V MI 1 S1 2 S2 3 C1 4 C2 K9010 LKT1AF 5V MI 1 S1 2 S2 3 C1 4 C2 1 2 3 4 11EFS2N TA2B5 D9015 L9002 SC22 05 70J MI 1 2 3 4 L9001 SC22 05 70J MI 1 2 3 4 1 2W R9019 120K 1 2W R9020 120K K 3...

Page 89: ...9014 470 560 1 16W R9011 1 3 50v C9074 22M HOT_GND HOT_GND 10 4 5 6 7 8 9 1 2 3 D9207 D6SB80 7001 1 2 3 4 PC9030 FOD817B 1 2 3 4 PC9010 FOD817B 1 2 3 4 16V C9035 2200U K9011 LKT1AF 5V MI 1 S1 2 S2 3 C1 4 C2 K9010 LKT1AF 5V MI 1 S1 2 S2 3 C1 4 C2 1 2 3 4 11EFS2N TA2B5 D9015 L9002 SC22 05 70J MI 1 2 3 4 L9001 SC22 05 70J MI 1 2 3 4 1 2W R9019 120K 1 2W R9020 120K K 3300 C9075 500V 1 2W R9005 560K J5...

Page 90: ...ND 10 4 5 6 7 8 9 1 2 3 D9207 D6SB80 7001 1 2 3 4 PC9030 FOD817B 1 2 3 4 PC9010 FOD817B 1 2 3 4 4 1 2 3 16V C9036 2200U 16V C9035 2200U K9011 LKT1AF 5V MI 1 S1 2 S2 3 C1 4 C2 K9010 LKT1AF 5V MI 1 S1 2 S2 3 C1 4 C2 1 2 3 4 11EFS2N TA2B5 D9015 L9002 SC22 06 60J MI 1 2 3 4 L9001 SC22 06 60J MI 1 2 3 4 1 2W R9019 120K 1 2W R9020 120K K 3300 C9075 500V 1 2W R9005 560K J5 J6 J7 J15 J9 250V C9020 10M M 1...

Page 91: ...1 16W R8311 1 8W R8316 0 K 4 7M C8304 B6 3V 4 5 1 2 3 GND 1 8W R8314 0 GND 1 16W R8000 3 3K GND 4 5 6 1 2 3 1 16W R8002 3 3K GND D8000 SML1216W C D 1 2 3 1 16W R8004 10K 1 16W R8001 3 3K 1 16W R8003 3 3K DGND 1 2 3 4 DGND P7E01 YKB21 5263B 4 5 6 7 8 9 1 2 3 GND KSCO GND LED R KSC1 N C LED G KSCO G R RMC 3 3VSL GND KSCO R LED R N C G KSC1 LED G GND REMOCON PRE AMP REMOCON PRE AMP S8003 KSHS611BT S8...

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Mitsubishi Electric WD-60638, Service Manual

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