B-115
INST
ALLA
TION
PROCEDURE
OUTDOOR UNIT
S series
OUTDOOR UNIT
• Apply a thin coat of refrigeration oil on the seat surface of pipe. (Fig. 5-8)
• For connection first align the center, then tighten the first 3 to 4 turns of flare nut.
• Use tightening torque table below as a guideline for indoor unit side union joint section,
and tighten using two wrenches. Excessive tightening damages the flare section.
Copper pipe O.D.
Flare nut O.D.
Tightening torque
(mm)
(mm)
(N· m)
:
6.35
17
14 - 18
:
9.52
22
34 - 42
:
12.7
26
49 - 61
:
15.88
29
68 - 82
Be careful of flying flare nut! (Internally pressurized)
Remove the flare nut as follows:
1. Loosen the nut until you hear a hissing noise.
2. Do not remove the nut until the gas has been completely released (i.e., hiss-
ing noise stops).
3. Check that the gas has been completely released, and then remove the nut.
Fig. 5-8
5.3. Purging procedures leak test
Fig. 5-7
*Close
*Open
Hexagonal wrench
Stop valve
*4 to 5 turns
Stop valve
(or the vacuum
pump with the
function to
prevent the back
flow)
Gauge manifold
valve (for R410A)
Pressure gauge
(for R410A)
Compound pressure
gauge (for R410A)
-0.101 MPa
(-760 mmHg)
Handle High
Window
Charge hose
(for R410A)
Adapter for
preventing
the back flow
Charge hose
(for R410A)
Service port
5. Refrigerant piping work
PURGING PROCEDURES
Connect the refrigerant pipes (both the liquid and gas pipes) between the indoor
and the outdoor units.
Remove the service port cap of the stop valve on the side of the outdoor unit gas pipe.
(The stop valve will not work in its initial state fresh out of the factory (totally closed
with cap on).)
Connect the gage manifold valve and the vacuum pump to the service port of the
stop valve on the gas pipe side of the outdoor unit.
Run the vacuum pump. (Vacuumize for more than 15 minutes.)
Check the vacuum with the gage manifold valve, then close the gage manifold valve,
and stop the vacuum pump.
Leave it as is for one or two minutes. Make sure the pointer of the gage manifold
valve remains in the same position. Confirm that the pressure gage show -0.101
MPa (-760 mmHg)
5.2.5. Check (Fig. 5-7)
• Compare the flared work with a figure in right side hand.
• If flare is noted to be defective, cut off the flared section and do flaring work again.
/
0
1
2
4
5
6
7
4
5
6
7
3
/
0
1
2
3
Smooth all around
Inside is shining without any scratches
Even length all around
Too much
Tilted
Scratch on flared plane
Cracked
Uneven
Bad examples
Pipe length :
7 m maximum
No gas charge is needed.
Pipe length exceeding 7 m
Charge the prescribed
amount of gas.
Remove the gage manifold valve quickly from the service port of the stop valve.
After refrigerant pipes are connected and evacuated, fully open all stop valves on
gas and liquid pipe sides.
Operating without fully opening lowers the performance and causes trouble.
Tighten the cap to the service port to obtain the initial status.
Retighten the cap
Leak test
Warning:
B
Handle
Low
Vacuum
pump
Stop
valve
