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5

5. INDOOR/OUTDOOR UNITS CONNECTION FINISHING AND TEST RUN

5-1 FLARED CONNECTIONS

PIPE LENGTH AND HEIGHT DIFFERENCE

Limits

2A52VA

Pipe length per indoor unit

20 m max.

Total pipe length for multi-system

30 m max.

Height difference*

15 m max.

No. of bends per indoor unit

20 max.

Total No. of bends for multi-system

30 max.

* If the outdoor unit is installed higher than the indoor unit, max. height difference is reduced to 10 m.

Refrigerant adjustment ....... If pipe length exceeds 20 m, additional refrigerant (R410A) charge is required.
(The outdoor unit is charged with refrigerant for total pipe length up to 20 m.)

Pipe length

Up to 20 m

No additional charge is required.

Exceeding 20 m

Additional charge is required.
(Refer to the table below.)

Refrigerant to be added

20 g/m × (refrigerant piping length(m)-20)

 For pipe size, see the table below.

SELECTING PIPE SIZE

The diameter of connection pipes differs according to the type and capacity of indoor units. Match the diam-
eters of connection pipes for indoor and outdoor units according to the following table.

Model 

name

Pipe size for indoor unit

Allowable 

connection 

pipe size

22
25
35

Liquid pipe

ø6.35 mm

ø6.35 mm

Gas pipe

ø9.52 mm

ø9.52 mm

Valve size for outdoor unit

A

 UNIT

Liquid pipe

ø6.35 mm

Gas pipe

ø9.52 mm

B

 UNIT

Liquid pipe

ø6.35 mm

Gas pipe

ø9.52 mm

MXZ-2A52VA

Outdoor
unit

Indoor unit

 UNIT

Indoor unit

 UNIT

PIPING PREPARATION

1

 If you use commercially available copper pipes, use the following table for pipe speci

fi

 cations.

Outside diameter

Wall thickness

Liquid pipe

ø6.35 mm

0.8 mm

Gas pipe

ø9.52 mm

0.8 mm

2

 For insulation material, use 8 mm-thick heat-insulating expended polyethylene with a speci

fi

 c gravity of 

0.045.

3

 Ensure that the 2 refrigerant pipes are insulated to prevent condensation.

4

 Refrigerant pipe bending radius must be 100 mm or more.

 CAUTION:

Be sure to use the insulation of speci

fi

 ed thickness. Excessive thickness may cause incorrect installa-

tion of the indoor unit and lack of thickness may cause dew drippage.

5-2 FLARING WORK

  Main cause of gas leakage is defect in 

fl

 aring work.

 Perform 

fl

 aring work correctly in the following proce-

dure.

1. Pipe cutting

 

  Cut the copper pipe correctly with pipe cutter.

2. Burrs removal

 

  Completely remove all burrs from the cut cross 

section of the pipe.

 

  Put the end of the copper pipe downward to pre-

vent burrs from dropping in the pipe.

3. Putting nut on

 

 Remove 

fl

 are nuts attached to indoor and outdoor 

units, then put them on pipe having completed 
burr removal. (not possible to put them on after 

fl

 aring work)

 

  Flare nut for R410A pipe may differ from R22 pipe 

depending on the diameter of pipe.

Copper
pipe

Good

No good

Tilted Uneven Burred

Burr

Copper pipe

Spare
reamer

Pipe cutter

Flare nut

Copper pipe

90

A

B

SG79Y644H01.indd   5

SG79Y644H01.indd   5

29.11.2005   17:04:14 Uhr

29.11.2005   17:04:14 Uhr

Summary of Contents for MXZ-2A52VA

Page 1: ...LLATION DIAGRAM ACCESSORIES 2 3 SELECTING THE INSTALLATION LOCATION 3 4 OUTDOOR UNIT INSTALLATION 4 5 INDOOR OUTDOOR UNITS CONNECTION FINISHING AND TEST RUN 5 IMPORTANT NOTES TO COMPLY WITH THE REQUIREMENTS OF AUSTRALIAN STANDARD AS 3000 S A A WIRING RULES THE ELECTRICAL WIRING REQUIRED BETWEEN THE INDOOR AND OUTDOOR UNITS MUST BE INSTALLED BY A LICENCED ELECTRICAL CONTRACTOR SG79Y644H01 indd 1 SG...

Page 2: ...tdoor unit are not attached se curely it could result in a fire or an electric shock due to dust water etc Be sure to use the part provided or specified parts for the installation work The use of defective parts could cause an injury due to a fire an electric shock the unit falling leakage of water etc Be sure to cut off the main power in case of set ting up the indoor electronic control P C board...

Page 3: ...upport is available to prevent the increase of operation sound or vibration Where there is no risk of combustible gas leakage When installing the unit at a high level be sure to fix the unit legs Where it is at least 3 m away from the antenna of TV set or radio Operation of the air conditioner may interfere with radio or TV reception in areas where reception is weak An amplifier may be required fo...

Page 4: ...t Take enough care to connect the indoor outdoor unit connecting wire correctly between the respective indoor units and the outdoor unit Make earth wire a little longer than the others more than 35 mm 35 mm 15 mm POWER SUPPLY LY L N 230 V 50 Hz UNIT UNIT For the power supply cord and the indoor outdoor unit connecting wires be sure to use the ones in compli ance with the standards Be sure to push ...

Page 5: ...A52VA Outdoor unit Indoor unit UNIT Indoor unit UNIT PIPING PREPARATION 1 If you use commercially available copper pipes use the following table for pipe specifications Outside diameter Wall thickness Liquid pipe ø6 35 mm 0 8 mm Gas pipe ø9 52 mm 0 8 mm 2 For insulation material use 8 mm thick heat insulating expended polyethylene with a specific gravity of 0 045 3 Ensure that the 2 refrigerant pi...

Page 6: ...n for prevention of condensation A Die Copper pipe Flare nut Die Copper pipe Smooth all around Even length all around Inside is shining without any scratches Y ork Flaring tool Wing nut type Clutch type 5 4 PURGING PROCEDURES LEAK TEST Perform the manifold valve work securely according to the installation manual of the manifold valve PURGING PROCEDURES Connect the refrigerant pipes both liquid pip...

Page 7: ... can lower the operating noise of the outdoor unit when the operation load is small for example during nighttime in COOL mode However please note that the cooling and heating capacity can also be lowered if this function is acti vated Initial setting is required to activate this function Please explain about this function to your custom ers and ask them whether they want to use it How to lower the...

Page 8: ... cannot detect any erroneous connection if any of the refrigerant pipes and the indoor outdoor unit connecting wires About the restart protective mechanism Once the compressor stops the restart preventive device operates so the compressor will not operate for 3 minutes to protect the air conditioner 5 11 EXPLANATION TO THE CUSTOMER Recommend the customer to read the OPERATING INSTRUCTIONS carefull...

Page 9: ......

Page 10: ...HEAD OFFICE TOKYO BLDG 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN SG79Y644H01 SG79Y644H01 indd 9 SG79Y644H01 indd 9 29 11 2005 17 04 16 Uhr 29 11 2005 17 04 16 Uhr ...

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