Mitsubishi Electric Mr.SERVICE PUHZ-HRP100VHA2 Technical Manual Download Page 1

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CONTENTS

1. What is ATW heat pump? .......................................................2

2. Heat pump unit_General information ...................................4

3. System design ......................................................................15

4. Inter face (I / F) ........................................................................23

5. Flow temp. controller (FTC) .................................................55

6. Requirements........................................................................90

7. System example ...................................................................91

June 2008

Air to Water (ATW) Heat pump,
Interface (I/F) and Flow temp. controller (FTC)
Technical manual

Summary of Contents for Mr.SERVICE PUHZ-HRP100VHA2

Page 1: ...Heat pump unit_General information 4 3 System design 15 4 Interface I F 23 5 Flow temp controller FTC 55 6 Requirements 90 7 System example 91 June 2008 Air to Water ATW Heat pump Interface I F and Flow temp controller FTC Technical manual ...

Page 2: ...eratures maximise COP Various regulations apply to the design and installation of such systems Because the flow temp of heat pump is low compare to fossile fuel boiler the temperature difference between the primary flow water and secondary room air becomes little it makes the heat emission little To emit the same amount of heat energy it is needed to select the radiator that has a larger surface a...

Page 3: ...0 30 0 35 0 40 0 45 0 15 30 45 60 75 90 Flow rate L min Hex for PUHZ W85VHA ACH30 40Plates Secondary Water side Flow rate L min 5 10 15 20 25 30 Pressure Loss kPa 1 0 3 6 7 5 12 5 18 8 26 2 Hex for PUHZ W112 140VHA YHA ACH50 50Plates Secondary Water side Flow rate L min 15 30 45 60 75 90 Pressure Loss kPa 1 3 4 9 10 9 19 3 29 9 42 8 ...

Page 4: ...ace only for Air to Air use 2 1 2 Air to Air application INTER FACE MODEL NAME PAC IF011B E PAC IF010 E AUTO STEP 1 OUTDOOR UNIT 35 50 60 71 100 125 140 200 250 PUHZ HRP VHA 2 V YHA 2 YHA 2 PUHZ RP VHA3 VHA3 VHA3 VHA3 V YHA3 V YHA2 V YHA2 YHA2 YHA2 PUHZ P VHA2 VHA2 VHA2 YHA YHA SUZ KA VA VA VA VA PUH P V YHA V YHA YHA YHA MYA MYA MANUAL STEP 2 OUTDOOR UNIT 35 50 60 71 100 125 140 200 250 PUHZ HRP ...

Page 5: ...CB427 PCB only PAC IF010 E FTC cased PAC IF021B E OCB427 PCB only PAC IF020 E 2 2 Data 2 2 1 Packaged type Refer to each model s service manual 2 2 2 Split 1 Specifications Reference data connect to plate heat exchanger Rating conditions Nominal operating condition Heating A2 W35 Outside air temperature Dry bulb 2 Outside air temperature Wet bulb 1 Water temperature inlet outlet 30 35 Heating A7 W...

Page 6: ... 47 Heating A7 W35 Capacity kW 8 00 COP 4 40 Power input 1 82 Heating A7 W45 Capacity kW 8 00 COP 3 24 Power input 2 47 Outdoor unit Model name PUHZ HRP100VHA2 PUHZ HRP100YHA2 Power supply Phase Voltage Frequency 1 230V 50Hz 3 400V 50Hz Breaker size A 40 16 Nominal water flow L min 32 1 Heating A2 W35 Capacity kW 11 20 COP 3 02 Power input 3 71 Heating A7 W35 Capacity kW 11 20 COP 4 26 Power input...

Page 7: ...acity kW 7 50 COP 2 92 Power input kW 2 57 Heating A7 W35 Capacity kW 8 00 COP 4 21 Power input kW 1 90 Heating A7 W45 Capacity kW 8 00 COP 3 20 Power input kW 2 50 Guaranteed operating range Outdoor Heating 11 35 Cooling 5 46 Plate heat exchanger ALFA LAVAL ACH50 Maximum outlet water temperature The performance might be decreased by the refrigerant pipng length insulation of refrigerant pipng and...

Page 8: ...W 4 51 Outdoor unit Model name PUHZ RP140VHA2 2 PUHZ RP140YHA2 2 Power supply Phase Voltage Frequency 1 230V 50Hz 3 400V 50Hz Breaker size A 40 16 Nominal water flow L min 45 9 Heating A2 W35 Capacity kW 11 70 COP 2 69 Power input kW 4 35 Heating A7 W35 Capacity kW 16 00 COP 3 90 Power input kW 4 10 Heating A7 W45 Capacity kW 16 00 COP 3 00 Power input kW 5 34 Guaranteed operating range Outdoor He...

Page 9: ...ircuit Discharge pressure MPa 2 4 2 0 2 6 2 1 2 8 2 3 Suction pressure MPa 0 8 0 7 0 8 0 7 0 8 0 7 Discharge temperature 70 60 78 63 84 70 Condensing temperature 42 35 46 36 47 39 Suction temperature 12 6 11 4 10 3 Evaporating temperature 5 2 5 2 5 1 Evaporator inlet temperature 5 5 5 Evaporator outlet temperature 5 5 5 Condenser inlet temperature 55 60 65 Condenser outlet temperature 33 31 30 Wat...

Page 10: ...sure MPa 2 7 2 1 2 7 2 2 2 6 2 1 Suction pressure MPa 0 8 0 7 0 8 0 7 0 8 0 7 Discharge temperature 70 65 70 66 74 65 Condensing temperature 45 36 45 36 44 36 Suction temperature 4 5 4 2 6 5 Evaporating temperature 5 1 5 1 5 1 Evaporator inlet temperature 6 6 5 Evaporator outlet temperature 5 5 5 Condenser inlet temperature 56 57 58 Condenser outlet temperature 34 33 35 Water conditions Flow volum...

Page 11: ...2 8 2 1 2 8 2 2 Suction pressure MPa 0 7 0 7 0 7 0 7 Discharge temperature 80 69 81 67 Condensing temperature 46 36 46 36 Suction temperature 3 4 3 1 Evaporating temperature 5 1 5 1 Evaporator inlet temperature 6 6 Evaporator outlet temperature 5 5 Condenser inlet temperature 63 61 Condenser outlet temperature 35 34 Water conditions Flow volume L min 34 4 40 1 35 8 45 9 Outlet water temperature 7 ...

Page 12: ...H7 Outdoor Heat exchanger Refrigerant GAS pipe connection 5 8 inch Refrigerant LIQUID pipe connection 3 8 inch Stop valve with service port Strainer 100 Power receiver Linear expansion valve B Linear expansion valve C Linear expansion valve A Strainer 100 Replace filter Strainer 100 Strainer 100 Thermistor TH6 Outdoor 2 phase pipe Thermistor TH3 Outdoor pipe Charge plug Low pressure Charge plug Hi...

Page 13: ...failure of the compressor If the heat exchanger above the maximum capacity is connected it may result in the deficiency in performance due to lack of refrigerant or overheating of the compressor Minimum capacity 10 х Model capacity J Maximum capacity 30 х Model capacity J e g When connecting to PUHZ HRP100 VHA2 Minimum capacity 10 х 100 1000 J Maximum capacity 30 х 100 3000 J Model capacity 60 2 5...

Page 14: ...temperature 20 100 Water side Refrigerant type Clean water Normal designed pressure 1 5MPa Operating temperature 20 90 No freezing Burst pressure 12 45MPa 4 15MPa 3 or more Frozen performance Satisfy an initial performance since 5 times or more of deep freezing Heat cycle 70 000 times or more Temperature difference about 50K Endurance pressure 72 000 times or more Pressure difference 3 3MPa 0 3 3M...

Page 15: ...ntinue to indicate PLEASE WAIT FTC OK PAR 20MAA Standard I F NG Continue to indicate PLEASE WAIT Old FTC NG Continue to indicate PLEASE WAIT 3 3 Flow chart to check system type ATW application Variable capacity request signals for Heat Pump is calculated By local controller your side Your system is ANALOG STEP SYSTEM IF capacity signals protocol is Analog 0 10v 4 20mA digital step non voltage cont...

Page 16: ...MP SYSTEM ON OFF Operation mode Operation mode Heating Heating ECO Hot water Anti freeze Cooling Operation mode Heating Cooling Target flow temp Target flow temp Target flow temp ON OFF Remote controller ON OFF By Non voltage Contact signals By Non voltage Contact signals End user interface End user interface System controller locally supplied End user interface To preset target temp for each mode...

Page 17: ...air temp ON OF Operation mode Heating Cooling By Non voltage Contact signals IF PCB ON OF Operation mode Heating Cooling By Non voltage Contact signals Capacity steps By Analog signal 4 20mA 1 5V 0 10V End user interface End user interface for maintenance to check error code For maintenance purpose analog signal Capacity steps By Non voltage Contact signals Remote controller System controller loca...

Page 18: ...1 OFF ON ON ON OFF ON OFF SW2 3 OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF OFF OFF ON ON OFF OFF ON ON OFF OFF OFF OFF OFF ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF 0 Step1 10 Step2 20 Step3 30 Step4 50 Step5 70 Step6 80 Step7 100 Auto OFF 0 Step1 10 Step4 50 Step7 100 Auto OFF ON OFF ON SW2 4 OFF OFF ON ON OFF OFF ON ON SW2 5 OFF OFF OFF OFF ON ON ON ON Details Not f...

Page 19: ... ECO Hot water Anti freeze Table 4 SW1 3 Prohibition of Cooling mode 3 0 2mA STOP 4 0 0 5V STOP 5 The signal of external input is prior to the signal of wired remote controller 6 SPLIT type the standard outdoor unit without a plate HEX refrigerant water HEX inside PACKAGED type the Air to water outdoor unit with a plate HEX refrigerant water HEX inside It is not necessary to connect to TH2 1 Symbo...

Page 20: ...te switch CNX1 Operation Output CNX2 Error Output CNX3 Comp Output CNX4 Defrost Output CNX5 Mode Cool Output CNX6 Mode Heat Output TB62 1 2 Adjustable resistor TB62 3 4 4 20mA 1 5V 0 10V TB62 5 6 Wired remote controller CN53 External input Remote switch TB142 External input Remote switch TB141 External output TB6 Interface outdoor connecting FUSE T3 15AL250V PAC IF011B E PAC IF010 E TB6 Ο Ο TB141 ...

Page 21: ...ating ECO Hot Water Anti Freeze Output 2 PAC IF021B E FTC PAC IF020 E CN53 External input TB142 External input TB141 External output FUSE T3 15AL250V TB6 FTC outdoor unit connecting TB61 1 2 Thermistor TH1 TB61 3 4 Thermistor TH2 TB62 3 4 4 20mA 1 5V 0 10V TB62 5 6 Wired remote controller PAC IF021B E PAC IF020 E TB6 Ο Ο TB141 Ο TB142 Ο Ο TB61 Ο Ο TB62 Ο Ο CNX1 CNX6 Ο CN20 Ο Ο CN21 Ο Ο CN29 Ο Ο CN...

Page 22: ...fication of connectors Manufacture J S T Mfg Co Ltd CONNECTOR NAME HOUSING CNX1 6 VHR 3N CN82 XAP 08V 1 CN53 XAP 05V 1 CN20 21 29 2P 2A 22 XAP 02V 1 Contact pin According to the wiring size select the correct contact pin by yourself TB141 TB142 TB61 TERMINAL BED CONNECTOR NAME PIN No TB141 1 2 CNX1 1 3pin TB141 3 4 CNX2 1 3pin TB141 5 6 CNX3 1 3pin TB141 7 8 CNX4 1 3pin TB141 9 10 CNX5 1 3pin TB14...

Page 23: ...Outlines and dimensions 53 12 Troubleshooting 54 Notes on system controller side in I F connection system 1 Please do not transmit STEP 0 during defrost operation Defrost operation might be interrupted and frost remain Please demand the planned capacity step even when the system controller receives defrost signal from the heat pump outdoor unit 2 Please do not transmit STEP 0 when the outdoor unit...

Page 24: ...matically As with the remote controller for air conditioner the interface performs ON OFF operation and changes operation mode cooling heating fan and set temperature Adjustable resistor 0 10kΩ Capacity switch of outdoor unit according to the adjustable resistor Separate interface outdoor unit power supplies Power supply for interface controller and power supply for outdoor unit are supplied from ...

Page 25: ...M NET converter PAC SF80MA E A Control sub Interface PAC SK82SI E Available Refer to 10 Connect adaptor to outdoor unit M NET converter PAC SF80MA E A Control sub Interface PAC SK82SI E Not available Not available Pipe thermistor 2 phase might be neccessary depending on the type of the outdoor unit Pipe thermistor 2 phase might be neccessary depending on the type of the outdoor unit Pipe thermisto...

Page 26: ...ler is supplied from the outdoor unit Refer to 3 1 Separate interface outdoor unit power supplies Power supply for interface controller and power supply for outdoor unit are supplied from the different source Common power source for local unit and interface controller Refer to 3 2 Separate interface outdoor unit power supplies Power supply for interface controller and power supply for outdoor unit...

Page 27: ...r specifications Input and wiring Output and wiring Refer to 6 Refer to 6 Refer to 7 Refer to 7 Refer to 7 Refer to 7 Refer to 7 Refer to 7 Refer to 8 9 Refer to 8 9 Refer to 8 9 Refer to 8 9 Refer to 8 9 Refer to 8 9 Not available Not available Not available Not available Not available Not available Pipe thermistor 2 phase might be neccessary depending on the type of the outdoor unit Pipe thermis...

Page 28: ...er or isolating switch D Outdoor unit E Interface unit outdoor unit connecting cables F Interface unit Interface unit model PAC IF011B E Wiring Wire No size mm 2 Interface unit Outdoor unit 1 3 1 5 polar Interface unit Outdoor unit earth 1 1 Min 1 5 Circuit rating Interface unit Outdoor unit S1 S2 2 AC 230 V Interface unit Outdoor unit S2 S3 2 DC24 V 1 Max 80 m 2 The figures are NOT always against...

Page 29: ...y ON 3 SW8 OFF 1 2 Set the SW8 3 to ON Interface unit model PAC IF011B E Interface unit power supply N Single Phase 50 Hz 230 V Interface unit input capacity Main switch Breaker 1 16 A Wiring Wire No size mm 2 Interface unit power supply earth 3 Min 1 5 Interface unit Outdoor unit 2 2 Min 0 3 Interface unit Outdoor unit earth Circuit rating Interface unit L N 3 AC230V Interface unit Outdoor unit S...

Page 30: ...this mode the capacity step of the outdoor unit is controlled automatically to let the target intake temperature reach the set temperature Only for air to air application Liquid pipe thermistor TH2 1 Put thermistor TH2 where liquid refrigerant pipe temperature can be detected 2 It is better to protect the thermistor TH2 with heat insulating materials not to be affected by the ambient temperature e...

Page 31: ... mode OFF ON ON OFF OFF Only Auto step mode SW1 4 8 OFF fixed Initial setting SW2 1 2 2 Fixed operation mode SW2 1 SW2 2 Details OFF OFF Not FIX Depending on Remote controller setting ON OFF Cooling FIX OFF ON Heating FIX ON ON External input Depending on TB142 3 4 SW2 3 2 4 2 5 Fixed set temperature For Auto step mode only SW2 3 SW2 4 SW2 5 Details OFF OFF OFF Not fixed Remote controller setting ...

Page 32: ...5V 8 13V Step6 80 7 5kΩ 19 20mA 4 75 5V 9 38 10V Step7 100 10kΩ Auto step Auto step mode OPEN 12kΩ OFF 0 Stop The values of the above table show the mid point of each step range tolerance 0 10kΩ 5 4 20mA 0 4mA 1 5V 0 1V 0 10V 0 2V Cable length Maximum 10m 6 Input specifications Demand control is available by external input It is possible to set the outdoor unit s power consumption by setting the s...

Page 33: ...Solid wire 0 65mm to 1 2mm Display lamp etc Non voltage Contact AC220 240V DC30V 1A or less External input function External input signal wire Use sheathed vinyl coated cord or cable Wire type CV CVS or equivalent Wire size Stranded wire 0 5mm2 to 1 25mm2 Solid wire 0 65mm to 1 2mm Switch Non voltage a contact 2 1 3 5 4 6 7 8 TB141 9 10 11 12 13 14 X1 I F At site X2 X3 X4 X5 X6 External function s...

Page 34: ...isplays the output status the request which the I F sends to the outdoor unit LED LED2 LED3 LED4 LED5 OFF OFF TB142 1 2 IN1 Input TB142 3 4 IN2 Input Display detail E ON ON Forced Comp OFF ON Forced Comp OFF Fixed operation mode OFF Cooling ON Heating LED LED2 LED3 LED4 LED5 OFF OFF OFF OFF TB141 1 2 OUT1 Output TB141 3 4 OUT2 Output TB141 5 6 OUT3 Output TB141 7 8 OUT4 Output Display detail F ON ...

Page 35: ... when the remote controller sensor is used Locked indicator Indicates that remote controller but tons have been locked Clean The Filter indicator To be displayed on when it is time to clean the filter Timer indicators The indicator comes on if the corre sponding timer is set Up Down Air Direction indica tor The indicator shows the direc tion of the outcoming airflow One Hour Only indicator Room Te...

Page 36: ...r service handbook Reset the error history Display the error history in the diagnosis result display screen see step Error code 2 or 4 digits Alternating Display Address 3 digits or unit number 2 digits The refrigerant address will begin to blink approximately 3 seconds after being selected and the self diagnosis process will begin Unit number or refrigerant address to be diagnosed Error code 2 or...

Page 37: ...The display content will change as shown below Press the FILTER button to start self diagnosis Remote controller self diagnosis result When the remote controller is functioning correctly Check for other possible causes as there is no problem with the remote controller When the remote controller malfunctions Error display 1 NG blinks The remote controller s transmitting receiv ing circuit is defect...

Page 38: ... E8 Interface controller outdoor unit communication error Signal receiving error E9 Interface controller outdoor unit communication error Transmitting error Outdoor unit For details check the LED display of the outdoor controller board UP Compressor overcurrent interruption U3 U4 Open short of outdoor unit thermistors UF Compressor overcurrent interruption When compressor locked U2 Abnormal high d...

Page 39: ...or the outdoor unit s power terminal block L1 L2 L3 Incorrect wiring between interface controller and outdoor incorrect polarity of S1 S2 S3 Remote controller wire short Note Operation is not possible for about 30 seconds after cancellation of function selection Correct operation For description of each LED LED1 2 3 provided on the interface controller refer to the following table Display detail A...

Page 40: ...er inserting connector again 4 Check pipe liquid temperature with remote controller in test run mode If pipe liquid temperature is extremely low in cooling mode or high in heating mode refrigerant circuit may have defective 5 Check pipe liquid temperature with remote controller in test run mode If there is extremely difference with actual pipe liquid temperature replace interface controller board ...

Page 41: ... indoor fan motor Fan motor is defective Indoor controller board is defective 5 Defective outdoor fan control 6 Overcharge of refrigerant 7 Defective refrigerant circuit clogs 8 Bypass circuit of outdoor unit is defective Cooling or drying mode 1 Check clogs of the filter 2 Remove shields 4 Check indoor fan motor 5 Check outdoor fan motor 67 Check operating condition of refrigerant circuit Heating...

Page 42: ...controller circuit board 3 Miswiring of remote controller 4 Defective transmitting receiving circuit of remote controller 5 Noise has entered into the transmission wire of remote controller E1 or E2 Remote controller control board 1 Abnormal if data cannot be read normally from the nonvolatile memory of the remote controller control board Error code E1 2 Abnormal if the clock function of remote co...

Page 43: ... outdoor unit 2 4 Turn the power off and on again to check Replace Interface controller board or outdoor controller circuit board if abnormality is displayed again E6 Interface unit outdoor unit communication error Signal receiving error 1Abnormal if Interface controller board cannot receive any signal normally for 6 minutes after turning the power on 2Abnormal if Interface controller board cannot...

Page 44: ...e CLOCK buttons and to set the desired request code No 5 Press the FILTER button to perform data request The requested data will be displayed at in the same way as in maintenance mode Data collected during operation of the remote controller will be displayed The collected data such as temperature data will not be updated automatically even if the data changes To display the updated data carry out ...

Page 45: ...Interface unit Target temperature Unit No 2 Heat mode 4 deg correction Interface unit Target temperature Unit No 3 Heat mode 4 deg correction Interface unit Target temperature Unit No 4 Heat mode 4 deg correction Interface unit Liquid pipe temperature Unit No 1 Interface unit Liquid pipe temperature Unit No 2 Interface unit Liquid pipe temperature Unit No 3 Interface unit Liquid pipe temperature U...

Page 46: ...est Outdoor unit Error postponement history 2 previous Outdoor unit Error postponement history 3 last but one 0 255 Refer to9 4 1 DetailContentsinRequestCode Refer to9 4 1 DetailContentsinRequestCode Refer to9 4 1 DetailContentsinRequestCode Refer to9 4 1 DetailContentsinRequestCode 0000 Not connected Examples Ver 5 01 0501 Auxiliary information displayed after version information Examples Ver 5 0...

Page 47: ...mal thermistor display TH3 TH6 TH7 TH8 Operation mode at time of error Compressor Operating current at time of error Compressor Accumulated operating time at time of error Compressor Number of operation times at time of error Discharge temperature at time of error Outdoorunit Liquidpipe1temperature TH3 attimeoferror Outdoor unit Liquid pipe 2 temperature at time of error Outdoor unit 2 phase pipe ...

Page 48: ...de display area C 4 Relay output state Operation mode Interface unit Control state Request code 50 Data display Operation mode Display Operation mode 0 STOP FAN C COOL DRY H HEAT d DEFROST Relay output state Display Power currently Compressor 4 way valve Solenoid valve supplied to compressor Unit No 4 state Unit No 3 state Unit No 2 state Unit No 1 state Display State 0 Normal 1 Preparing for heat...

Page 49: ...splay SV1 4 way valve Compressor 0 1 2 3 4 5 6 7 8 9 A b C d E F ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON Actuator output state Display 52C SV2 SS 0 1 2 3 4 5 6 7 ON ON ON ON ON ON ON ON ON ON ON ON Error content U9 Request code 55 Data display Error content Error content 0 0 Error content Detected Display Overvoltage Undervoltage L1 phase Pow...

Page 50: ...isplay Request code 70 Data display Capacity 10 50 9 35 11 60 14 71 20 100 25 125 28 140 40 200 50 250 Outdoor unit Setting information Request code 71 Data display Setting information Setting information 0 0 Setting information Display Defrost mode 0 Standard 1 For high humidity Setting information Display Single Heat pump 3 phase cooling only 0 Single phase Heat pump 1 Cooling only 2 3 phase Hea...

Page 51: ...1 0 0 0 1 1 1 1 0 0 1 1 1 0 1 0 1 1 1 1 1 0 1 1 1 0 0 1 1 1 1 1 0 1 1 1 1 0 1 1 1 1 1 1 1 1 1 1 1 Outdoor unit switch setting display SW1 to SW10 except SW3 Request codes 73 to 82 0 Swich OFF 1 Swich ON Data display SW5 1 2 3 4 0 0 0 0 00 00 1 0 0 0 00 01 0 1 0 0 00 02 1 1 0 0 00 03 0 0 1 0 00 04 1 0 1 0 00 05 0 1 1 0 00 06 1 1 1 0 00 07 0 0 0 1 00 08 1 0 0 1 00 09 0 1 0 1 00 0A 1 1 0 1 00 0b 0 0 ...

Page 52: ...itch from the following setting according to the specifications of the local unit Ex Local unit with only heating select the 2 or 3 below 1 Operation function ON OFF operation mode change the set temperature change Switch setting SW1 1 OFF SW1 2 ON SW1 3 ON SW1 4 8 OFF SW2 1 5 OFF SW 2 6 ON SW2 7 8 OFF 2 Operation function ON OFF the set temperature change Switch setting SW1 1 OFF SW1 2 ON SW1 3 O...

Page 53: ...53 22 11 5 11 5 FOR INSTALLATION FOR INSTALLATION 2 Ø5 HOLES 2 HOLES Ø5 Ø12 10 200 313 3 ELECTRIC WIRE INLET 278 336 69 TB61 TB62 TB141 TB142 TB6 11 Outlines and dimensions Unit mm ...

Page 54: ...duced when the filter is dirty or clogged Check the temperature adjustment and adjust the set temperature Make sure that there is plenty of space around the outdoor unit Water or vapor is emitted from the outdoor unit During cooling mode water may form and drip from the cool pipes and joints During heating mode water may form and drip from the heat exchanger of outdoor unit During defrosting mode ...

Page 55: ... Electrical work 58 3 Before test run 65 4 Remote controller operation 66 5 Initial setting by remote controller 74 6 Definition of analog signal by remote controller 76 Required only for ANALOG TEMP system 7 Troubleshooting 77 8 Outlines and dimensions 89 ...

Page 56: ...n mode Heating Heating ECO Hot water Anti freeze Cooling Operation mode Heating Cooling Target flow temp Target flow temp Target flow temp ON OFF Remote controller ON OFF By Non voltage Contact signals By Non voltage Contact signals End user interface End user interface System controller locally supplied End user interface To preset target temp for each mode target temp parameters To preset analog...

Page 57: ...door unit FTC Outdoor unit FTC Outdoor unit TH2 Local controller ON OFF MODE Remote controller PAR W21MAA Remote controller PAR W21MAA Remote controller PAR W21MAA Remote controller PAR W21MAA Remote controller PAR W21MAA Remote controller PAR W21MAA Remote controller PAR W21MAA Remote controller PAR W21MAA Remote controller PAR W21MAA Remote controller PAR W21MAA Remote controller PAR W21MAA Remo...

Page 58: ... B Earth leakage breaker C Wiring circuit breaker or isolating switch D Outdoor unit E FTC unit outdoor unit connecting cables F FTC unit 1 Max 80 m 2 The figures are NOT always against the ground S3 terminal has DC 24 V against S2 terminal However between S3 and S1 these terminals are not electrically insulated by the transformer or other device Notes 1 Wiring size must comply with the applicable...

Page 59: ...P switch set tings when using separate FTC unit outdoor unit power supplies only ON 3 OFF 1 2 SW8 Set the SW8 3 to ON FTC unit model PAC IF021B E FTC unit power supply N Single Phase 50 Hz 230 V FTC unit input capacity Main switch Breaker 1 16 A Wiring Wire No size mm 2 FTC unit power supply earth 3 Min 1 5 FTC unit Outdoor unit 2 2 Min 0 3 FTC unit Outdoor unit earth Circuit rating FTC unit L N 3...

Page 60: ...appro priate length Do not bind them in the FTC unit Thermistor position Put TH1 on water piping water outlet side Note Be sure to attach the TH1 where it detects Flow temp Water oulet side correctly 2 2 2 Connecting the pipe temp thermistor TH2 Connect the thermistor for the refrigerant pipe temp to 3 and 4 on the terminal block TB61 on the FTC PCB For packaged Outdoor unit It is not necessary to...

Page 61: ...ces surrounding the remote controller C Installation pitch 2 Seal the service entrance for the remote controller cable with putty to prevent possible invasion of dew drops water cock roaches or insects Fig 2 2 A For installation in the switch box B For direct installation on the wall select one of the follow ings Prepare a hole through the wall to pass the remote controller cable in order to take ...

Page 62: ...remote controller Wired remote controller Wired remote controller SPLIT type OFF OFF OFF OFF OFF OFF PACKAGED type OFF OFF ON OFF OFF OFF 1 4 20mA OFF 0 2mA 2 1 5V OFF 0 0 5V 3 The command from the external input is prior to the one from the wired remote controller 4 SPLIT type the standard outdoor unit without a plate HEX refrigerant water inside PACKAGED type the Air to Water outdoor unit with a...

Page 63: ...0 ºC OFF ON ON 58 ºC 55 ºC ON ON ON 60 ºC 1 60 ºC 1 The selectable temperature range for Hot Water mode depends on outdoor unit type 1 Do not use this setting when you use the standard outdoor unit without a plate HEX refrigerant water inside SW2 7 8 Fixed set temperature for Anti freeze mode Table1 2 depends on SW1 7 8 SW2 7 SW2 8 Table1 Table2 OFF OFF 5 ºC 5 ºC ON OFF 10 ºC 10 ºC OFF ON 15 ºC 15...

Page 64: ...pe ON ON ON OFF OFF OFF 4 20mA 1 5V 0 10V setting Caution The external input signals are separated by basic insulation from power supply for the unit The external input signals should be separated by supplementary insulation from where user may touch in case that it is installed where user may touch Connect the terminals by using the ring terminals and also insulate the cables of adjoining termina...

Page 65: ...oor unit wiring diagram For description of each LED LED1 5 provided on the FTC refer to the following table LED 1 Power for microcomputer Indicates whether control power is supplied Make sure that this LED is always lit LED 2 Power for remote controller Indicates whether power is supplied to the remote cotroller This LED lights only in the case of the FTC unit which is connected to the outdoor uni...

Page 66: ...Up Back Ahead Set Temperature buttons Timer Menu button Monitor Set button Mode button Return button Set Time buttons Opening the lid Timer On Off button Set Day button Note PLEASE WAIT message This message is displayed for approximately 3 minutes when power is supplied to the FTC unit or when the unit is recovering from a power failure NOT AVAILABLE message This message is displayed if a button i...

Page 67: ...ff Set Day button 9 to set the day Each press advances the day shown at 3 Sun Mon Fri Sat 3 Press the appropriate Set Time button 1 as necessary to set the time As you hold the button down the time at 4 will increment first in one minute intervals then in ten minute intervals and then in 1 hour intervals 4 After making the appropriate settings at Steps 2 and 3 press the button 4 to lock in the val...

Page 68: ... remote controller the screen will display the Not Available message when you press the buttons as described above If you press a locked button the Locked indication at 1 will blink on the display 4 3 3 Temperature setting To decrease the target temperature Press button 3 to set the desired temperature The selected temperature is displayed 3 To increase the target temperature Press button 3 to set...

Page 69: ...n the remote controller function selection mode Change setting when needed Item 1 Item 2 Item 3 1 Change language CHANGE LANGUAGE Language setting to display Some European languages are selectable 2 Function limit FUNCTION SELECTION 1 Operation function limit setting operation lock LOCKING FUNCTION To invalidate some functions 2 Use of operation mode setting SELECT MODE Setting the use or non use ...

Page 70: ...troller TIMER MODE OFF Timer mode can not used Initial setting WEEKLY TIMER Weekly timer can be used AUTO OFF TIMER Auto off timer can be used SIMPLE TIMER Simple timer can be used ON The crock function can be used Initial setting OFF The clock function can not be used OFF The set contact numbers are not displayed in case of error Initial setting ON The set contact numbers are displayed in case of...

Page 71: ... temperature range limit setting on heating hot water anti freeze and cooling mode is made at the same time However the range cannot be limited when the set temperature range has not changed To increase or decrease the temperature press the TEMP or button F To switch the upper limit setting and the lower limit setting press the INITIAL SETTING button H The selected setting will blink and the tempe...

Page 72: ...lock setting Contact number setting Temperature off set function Temperature off set function Heating Temperature off set function Cooling Setting the day of the week and time Timer set Timer monitor Timer function setting Timer mode off Simple timer Display change Water temperature display setting Language selection Mode skip setting Mode skip Heating Heating ECO Hot water Anti freeze Cooling Hot...

Page 73: ...ion setting Cooling Water circuit check Waiting for response Waiting for setting Not dealt with Maintenance Water temperature Initial setting Selecting language English German Spanish Russian Italian French Swedish Heating Heating ECO Hot water Anti freeze Cooling Function selection Auto off timer ...

Page 74: ...play shows target flow temperature Display shows outdoor temperature No 2 Display shows target flow temperature Display shows outdoor temperature Press button to switch alternately The blinking figure can be changed Target temperature in HOT WATER mode Set target flow water temperature in HOT WATER mode with TEMP buttons and Target temperature in ANTI FREEZE mode Set target flow water temperature ...

Page 75: ...tdoor unit TH1 Water piping T a Actual Flow water temp outlet side T s sensed flow water temp 1 Refrigerant water HEX FTC Outdoor unit TH1 Water piping T a Actual Flow water temp outlet side T s sensed flow water temp HEATING mode ӠT h T a T s COOLING mode ӠT c T s T a CIR WATER CIR WATER ON OFF TEMP OFFSET HEATING TEMP OFFSET COOLING 1 1 Temperature OFFSET setting This setting is to adjust the di...

Page 76: ...ternately The blinking figure can be changed In order to let FTC memorize set parameters Make sure to press button before exit from ANALOG SIGNAL ADJUST mode If you press button before pressing button in ADJUST mode you can exit from this mode without making any change 4mA 20m 1V 5V 0V 10V INITIAL SETTING AD INPUT HEATING AD INPUT HEATING AD INPUT COOLING AD INPUT COOLING MODE No 1 No 2 FLOW TEMP ...

Page 77: ...invalid If the timer can be set WEEKLY SIMPLE or AUTO OFF appears in the remote controller display PLEASE WAIT appears in the remote controller display The initial settings are being performed Wait approximately 3 minutes If the remote controller is not only for FTC change it An error code appears in the remote controller display The protection devices have operated to protect the FTC and outdoor ...

Page 78: ... P1 above 2 Check contact failure of TB61 No 3 4 on PCB of FTC Refer to 8 Turn the power on and check restart after inserting connector again 4 Check pipe liquid temperature with remote controller in test run mode If pipe liquid temperature is extremely low in cooling mode or high in heating mode refrigerant circuit may have defective 5 Check pipe liquid temperature with remote controller in test ...

Page 79: ...oller cannot be operated normally Error code E2 1 Defective remote controller 1 Replace remote controller Remote controller transmission error E3 signal receiving error E5 1 Abnormal if remote controller could not find blank of transmission path for 6 seconds and could not transmit Error code E3 2 When remote controller receives the transmitted data same time and com pares these data Abnormal if t...

Page 80: ...normal if serial communication between outdoor controller circuit board and outdoor power circuit board is defective 1 Wire disconnection or contact failure of connector CN2 be tween the outdoor controller circuit board and the outdoor power circuit board 2 Wire disconnection or contact failure of connector CN4 be tween the outdoor controller circuit board and the outdoor power circuit board 3 Def...

Page 81: ...s and to set the desired request code No 5 Press the button to perform data request The requested data will be displayed at in the same way as in maintenance mode Data collected during operation of the remote controller will be displayed The collected data such as temperature data will not be updated automatically even if the data changes To display the updated data carry out step 4 again Cancelin...

Page 82: ...perheat SHd Sub cool SC Compressor Operating frequency Compressor Target operating frequency Outdoor unit Fan output step Outdoor unit Fan 1 speed Only for air conditioners with DC fan motor Outdoor unit Fan 2 speed Only for air conditioners with DC fan motor LEV A opening LEV B opening Primary current DC bus voltage Number of connected FTC units Thermostat ON operating time Test run elapsed time ...

Page 83: ...on subNo Outdoor unit Error postponement history 1 latest Outdoor unit Error postponement history 2 previous Outdoor unit Error postponement history 3 last but one 0 255 0000 Not connected Examples Ver 5 01 0501 Auxiliary information displayed after version information Examples Ver 5 01 A000 A000 Displays postponement code is displayed if no postponement code is present Displays postponement code ...

Page 84: ...Compressor Operating current at time of error Compressor Accumulated operating time at time of error Compressor Number of operation times at time of error Discharge temperature at time of error Outdoorunit Liquidpipe1temperature TH3 attimeoferror Outdoor unit Liquid pipe 2 temperature at time of error Outdoor unit 2 phase pipe temperature TH6 at time of error Outdoor unit Outside air temperature T...

Page 85: ...de display area C 4 Relay output state Operation mode FTC unit Control state Request code 50 Data display Operation mode Display Operation mode 0 STOP FAN C COOL DRY H HEAT d DEFROST Relay output state Display Power currently Compressor 4 way valve Solenoid valve supplied to compressor Unit No 4 state Unit No 3 state Unit No 2 state Unit No 1 state Display State 0 Normal 1 Preparing for heat opera...

Page 86: ...splay SV1 4 way valve Compressor 0 1 2 3 4 5 6 7 8 9 A b C d E F ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON Actuator output state Display 52C SV2 SS 0 1 2 3 4 5 6 7 ON ON ON ON ON ON ON ON ON ON ON ON Error content U9 Request code 55 Data display Error content Error content 0 0 Error content Detected Display Overvoltage Undervoltage L1 phase Pow...

Page 87: ...isplay Request code 70 Data display Capacity 10 50 9 35 11 60 14 71 20 100 25 125 28 140 40 200 50 250 Outdoor unit Setting information Request code 71 Data display Setting information Setting information 0 0 Setting information Display Defrost mode 0 Standard 1 For high humidity Setting information Display Single Heat pump 3 phase cooling only 0 Single phase Heat pump 1 Cooling only 2 3 phase Hea...

Page 88: ...1 0 0 0 1 1 1 1 0 0 1 1 1 0 1 0 1 1 1 1 1 0 1 1 1 0 0 1 1 1 1 1 0 1 1 1 1 0 1 1 1 1 1 1 1 1 1 1 1 Outdoor unit switch setting display SW1 to SW10 except SW3 Request codes 73 to 82 0 Swich OFF 1 Swich ON Data display SW5 1 2 3 4 0 0 0 0 00 00 1 0 0 0 00 01 0 1 0 0 00 02 1 1 0 0 00 03 0 0 1 0 00 04 1 0 1 0 00 05 0 1 1 0 00 06 1 1 1 0 00 07 0 0 0 1 00 08 1 0 0 1 00 09 0 1 0 1 00 0A 1 1 0 1 00 0b 0 0 ...

Page 89: ...5 11 5 FOR INSTALLATION FOR INSTALLATION 2 Ø5 HOLES 2 HOLES Ø5 Ø12 10 200 313 3 ELECTRIC WIRE INLET 278 336 69 TB61 TB62 TB141 TB142 TB6 WIRED REMOTE CONTROLLER 130 120 19 43 5 8 Outlines and dimensions Unit mm ...

Page 90: ...als Packaged CONNECT Open Open Calculate by I F Split CONNECT CONNECT Open PAC IF011B E PAC IF021B E cased contains 2 thermistors PAC IF010B E PAC IF020B E PCB only doesn t contain thermistor Please purchase locally optional parts PAC TH010 E Thermistor 5m 2pcs 10set FTC Outdoor unit TH1 TH2 1 1 Water piping Refrigerant piping Water OUTLET side Refrigerant LIQUID side FTC Outdoor unit Packaged typ...

Page 91: ...put SH DHW Pump ON OFF Room Thermistor X11 X12 Valve ON OFF PAR W21MAA Remote Controller SW1 ON 1 2 3 4 5 6 7 8 SW2 ON 1 2 3 4 5 6 7 8 SW3 ON 1 2 3 4 5 6 7 8 ON 1 2 SW6 System example 7 1 Air to Water application 1 Domestic Hot Water Space heating by radiator with packaged outdoor unit FTC variable capacity request signals for Heat Pump is calculated by FTC 1 System outline 2 Wiring Switch setting...

Page 92: ... 3 4 5 6 7 8 ON 1 2 SW6 PAR W21MAA Remote Controller SW2 ON 1 2 3 4 5 6 7 8 SW3 ON 1 2 3 4 5 6 7 8 Refrigerant pipe liquid temp thermistor Analog signal 1 5V setting temp input for initial parameter setting not always necessary 2 1 Space heating by under floor heating with split outdoor unit HYDROBOX FTC variable capacity request signals for Heat Pump is calculated by FTC 1 System outline 2 Wiring...

Page 93: ...X3 1 3 X2 3 1 X1 3 1 CNX1 3 1 CNX2 3 1 CNX3 3 1 CNX4 3 1 CNX5 3 1 CNX6 3 1 CNX7 PAR 21MAA Remote Controller SW2 ON 1 2 3 4 5 6 7 8 SW3 ON 1 2 3 4 5 6 7 8 Refrigerant pipe liquid temp thermistor for servicing purpose not always necessary System controller Cooling Heating Capacity Steps Pump ON OFF Set temperature user interface X11 X12 Valve ON OFF Auxiliary heater ON OFF Flow temp thermistor X13 X...

Page 94: ... ON 1 2 3 4 5 6 7 8 Refrigerant pipe liquid temp thermistor for user interface System controller Fan Auxiliary heater ON OFF Defrost Error Refrigerant pipe 2phase thermistor Operation External Output CNX1 X7 1 3 X6 1 3 X7 3 1 X5 1 3 X4 1 3 X3 1 3 X2 3 1 X1 3 1 CNX1 3 1 CNX2 3 1 CNX3 3 1 CNX4 3 1 CNX5 3 1 CNX6 3 1 CNX7 2 Air to Air application Air Handling Unit with split outdoor unit IF variable c...

Page 95: ...95 ...

Page 96: ...low temp controller FTC Technical manual HEAD OFFICE TOKYO BLDG 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN New publication effective Jun 2008 Specifications subject to change without notice Issued in Jun 2008 M P0398 SIZ MEE Printed in Japan ...

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Mitsubishi Electric Mr.SERVICE PUHZ-HRP100VHA2, Technical Manual

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