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Mitsubishi Electric DLP XD8100U, Service Manual

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Mitsubishi Electric DLP XD8100U Service Manual Download Page 4

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CONTENTS

– FILE “COVERPGE” –

NOTES FOR SERVICING RoHS-COMPLIANT PRODUCTS ...............................................................................   2

SPECIFICATIONS .................................................................................................................................................  3

CONTENTS ...........................................................................................................................................................  4

– FILE “EXPOSED” –

TRADE MARK, REGISTERED TRADEMARK ......................................................................................................  1

PRODUCT SAFETY NOTICE ...............................................................................................................................  1

SAFETY PRECAUTIONS ......................................................................................................................................  2

PRECAUTIONS FOR RESOLDERING .................................................................................................................  3

PCB LOCATION ....................................................................................................................................................  4

EXPOSED VIEW ...................................................................................................................................................  6

DLP ASSY ........................................................................................................................................................  6

Chassis ASSY 1 ...............................................................................................................................................  8

Chassis ASSY 2 ...............................................................................................................................................  10

Chassis ASSY 3 ...............................................................................................................................................  12

Chassis ASSY 4 ...............................................................................................................................................  14

Main terminal ASSY .........................................................................................................................................  16

Filter ASSY.......................................................................................................................................................  17

Optical unit 1 ....................................................................................................................................................  19

Optical unit 2 ....................................................................................................................................................  21

DISASSEMBLY .....................................................................................................................................................  22

1. Removal of the lens ASSY, zoom, focus motor ASSY .................................................................................  22

2. Removal of the color wheel ASSY ...............................................................................................................  23

3. Removal of the ACF SENSOR PCB ASSY ..................................................................................................  23

4. Removal of the exhaust fan ASSY (front) ....................................................................................................  24

5. Removal of the lamp fan 1 ...........................................................................................................................  25

6. Removal of the lamp fan 3 ...........................................................................................................................  25

7. Removal of the MOTOR PCB ASSY ............................................................................................................  26

8. Removal of the IRF PCB ASSY ...................................................................................................................  26

9. Removal of the drive motor ASSY, ACF MOTOR PCB ASSY ......................................................................   26

10.Removal of the exhaust fan (rear) ..............................................................................................................  27

11.Removal of the IRR PCB ASSY ..................................................................................................................  27

12.Removal of the KEY PCB ASSY .................................................................................................................  28

13.Removal of the main terminal ASSY ...........................................................................................................  28

14.Removal of the MAIN PCB ASSY ...............................................................................................................  29

15.Removal of the TERMINAL PCB ASSY ......................................................................................................  29

16.Removal of the power fan ...........................................................................................................................  29

17.Removal of the FORMATTER PCB ASSY ..................................................................................................  30

18.Removal of the DRCT OFF PCB ASSY ......................................................................................................  31

19.Removal of the DMD fan ............................................................................................................................  31

20.Removal of the POWER PCB ASSY ..........................................................................................................  32

21.Removal of the lamp power unit .................................................................................................................  32

22.Removal of the PFC PCB ASSY .................................................................................................................  33

23.Removal of the optical unit .........................................................................................................................  34

24.Removal of the CW fan ...............................................................................................................................  35

25.Removal of the lamp fan 2 ..........................................................................................................................  36

26.Removal of the lamp fan 4 ..........................................................................................................................  36

27.Removal of the light pipe ASSY ..................................................................................................................  37

28.Removal of the DMD PCB ASSY ................................................................................................................  38

29.Removal of the DMD chip ...........................................................................................................................  38

30.Removal of the lens shift motor ASSY ........................................................................................................  39

31.Removal of the shift sensor ASSY ..............................................................................................................  39

32.Removal of the shutter ASSY, shutter motor ASSY ....................................................................................  40

33.Removal of the 

fl

 at mirror ASSY .................................................................................................................  40

LEAD DRESS ........................................................................................................................................................  41

PACKING ...............................................................................................................................................................  46

– FILE “MAINTENA” –

LAMP REPLACEMENT .........................................................................................................................................  1

MAINTENANCE ....................................................................................................................................................  4

AUTOMATIC CLEANING FILTER .........................................................................................................................  5

RESET OF THE THERMAL PROTECTOR ...........................................................................................................  7

SERVICE COMMANDS ........................................................................................................................................  8

Display the operation status screen .................................................................................................................  8

Reset to the factory settings ............................................................................................................................  8

Reset the lamp operating time .........................................................................................................................  8

LIFE TIME OF THE CONSUMABLE PARTS ........................................................................................................  9

DEFECT STANDARD OF DMD PIXEL (REFERENCE) ........................................................................................  9

FUNCTION MENU (SETTING MENU ONLY FOR SERVICE) ..............................................................................   10

REPLACEMENT OF THE MAIN PCB ASSY .........................................................................................................  11

Summary of Contents for DLP XD8100U

Page 1: ...orporation All Rights Reserved MODEL XD8100U XD8100LU XD8100U BL These models are RoHS compliant Provide servicing referring to NOTES FOR SERVICING RoHS COMPLIANT PRODUCTS described in the service manual Pb Solder Pb Joints Pb PCA This product uses lead free solder on the circuit boards For repairing circuit boards see Precautions for resoldering in this Service Manual DLP PROJECTOR DL23 CHASSIS ...

Page 2: ...duct from non RoHS compliant product G marking With G marking RoHS compliant product Without G marking Non RoHS compliant product Sample 3 Labels of RoHS compliant service parts bear G marking for identification purpose Sample 4 Don t use non RoHS compliant parts with RoHS compliant products 5 Service parts for RoHS compliant products are listed in the parts catalog contained in the service manual...

Page 3: ...80i 480p 576i 576p 720p 1080i 1080p Panel resolution 1 024 768 dots Luminance signal 1 0 V p p 75Ω negative sync Chrominance signals 0 286 V p p 75Ω burst signal 1 0 V p p 75 Ω negative sync YCBCR Y 1 0 V p p 75 Ω negative sync CBCR 0 7 V p p 75 Ω RGB 0 7 V p p 75 Ω negative sync YCBCR Y 1 0 V p p negative sync CBCR 0 7 V p p HD CS TTL level negative or positive polarity VD TTL level negative or p...

Page 4: ...Removal of the MAIN PCB ASSY 29 15 Removal of the TERMINAL PCB ASSY 29 16 Removal of the power fan 29 17 Removal of the FORMATTER PCB ASSY 30 18 Removal of the DRCT OFF PCB ASSY 31 19 Removal of the DMD fan 31 20 Removal of the POWER PCB ASSY 32 21 Removal of the lamp power unit 32 22 Removal of the PFC PCB ASSY 33 23 Removal of the optical unit 34 24 Removal of the CW fan 35 25 Removal of the lam...

Page 5: ...GC8 Ver 2 4 SPECIFICATION OF RGB SIGNALS IN EACH COMPUTER MODE OF THE PROJECTOR 7 FILE DIAGFLOW DIAGNOSIS FLOW CHART 1 Image system 1 Power source system 1 2 Power source system 2 3 Power source system 3 4 FILE PCCONTRL Controlling the projector using a personal computer 1 FILE PARTSLST PARTS LIST 1 PCB LOCATION 2 EXPOSED VIEW 3 DLP ASSY 3 Chassis ASSY 1 3 Chassis ASSY 2 3 Chassis ASSY 3 4 Chassis...

Page 6: ...related characteristics These characteristics are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by using replacement compo nents rated for higher voltage etc Replacement parts which have these special safety characteristics are identified in this ser vice manual Electrical components having such features are identified by shading on the sc...

Page 7: ...s Warning 1 Operation of this projector outside the cabinet or with the cover removed presents a shock hazard from the projector power supplies 2 When a short circuit has occurred replace those components that indicate evidence of overheating 3 Grounding circuit continuity is vital for safe operation of equipment Do not remove ground connection while the power cord is still connected to the supply...

Page 8: ...a limited marking space on the board Solder may be indicated as S Joints as J and PCA as P Circuit boards using lead free solder and those using eutectic solder may be used together in the same product Instructions for resoldering For circuit boards using lead free solder use lead free solder For circuit boards using eutectic solder use eutectic solder Separate the soldering iron for lead free sol...

Page 9: ... 4 PCB LOCATION Fig 1 1 2 7 5 8 3 4 6 9 10 11 12 13 14 ...

Page 10: ...1 MAIN PCB ASSY 2 TERMINAL PCB ASSY 3 KEY PCB ASSY 4 FORMATTER PCB ASSY 5 POWER PCB ASSY 6 MOTOR PCB ASSY 7 IRR PCB ASSY 8 IRF PCB ASSY 9 DRCT OFF PCB ASSY 10 PFC PCB ASSY 11 LAMP POWER UNIT 12 DMD PCB ASSY 13 ACF MOTOR PCB ASSY 14 ACF SENSOR PCB ASSY Table 1 ...

Page 11: ... 6 EXPOSED VIEW Fig 2 1 5 3 Fx1 Hx2 7 2 Dx2 Cx3 8 Ex1 Gx1 1 Ax1 4 6 Kx2 Jx1 Bx1 9 DLP ASSY ...

Page 12: ... Lens cap None 2 Lens ring None 3 Top case ASSY Cx3 Dx2 Ex1 Fx1 Gx1 4 CW cover unit Bx1 5 Top cover ASSY Ax1 6 Terminal cover Hx2 7 Filter cover unit Jx1 8 Lamp cover unit Kx2 9 Top ASSY Table 2 1 Parts list See page 3 of PARTS LIST ...

Page 13: ... 8 Chassis ASSY 1 Fig 2 2 1 Ax10 Bx2 Cx2 4 5 Fx5 Gx2 Hx2 6 8 9 2 Kx5 Lx3 3 Dx2 7 Jx1 Ex2 ...

Page 14: ... shield Ax10 2 Main terminal ASSY Bx2 Cx2 3 Radiator plate Dx2 Ex2 4 FORMATTER PCB ASSY Fx5 5 CW plate 2 Gx2 6 CW plate 1 Hx2 7 Micro switch unit Jx1 8 Terminal board ASSY Kx5 9 KEY PCB ASSY Lx3 Table 2 2 Parts list See page 3 of PARTS LIST ...

Page 15: ... 10 1 Ax5 4 5 6 8 7 Bx2 Cx4 Dx2 Ex4 Hx2 11 2 3 10 9 Hx2 Fx1 Gx2 Chassis ASSY 2 Fig 2 3 ...

Page 16: ...mp power duct None 3 Lamp power unit None 4 POWER PCB ASSY Bx2 5 Power shield Cx4 6 PFC duct None 7 Power shield R Dx2 8 PFC PCB ASSY Ex4 Fx1 Gx2 9 Triger holder T None 10 Triger holder B None 11 CNT AC support Hx2 Table 2 3 Parts list See page 3 of PARTS LIST ...

Page 17: ... 12 Chassis ASSY 3 Fig 2 4 1 Ax2 3 5 4 6 7 8 9 Cx2 Dx2 Ex1 Fx2 Hx4 1 Jx3 Kx2 Lx1 2 Mx1 10 13 12 16 17 Bx1 Gx2 14 11 15 ...

Page 18: ...x1 5 EX duct RT Cx2 6 Exhaust fan rear None 7 EX duct RB None 8 Side panel L Dx2 9 IRR PCB ASSY Ex1 10 Fan holder Fx2 11 Power fan None 12 Fan holder Gx2 13 Side panel R Hx4 14 MOTOR PCB ASSY Jx3 15 Lens shield Kx2 16 Filter ASSY Lx1 17 Screw side holder Mx1 Table 2 4 Parts list See page 4 of PARTS LIST ...

Page 19: ... 14 5 Ax6 4 Bx2 Cx3 Dx4 2 11 7 17 14 16 1 6 8 9 10 12 13 15 19 18 Bx2 Ex3 Fx3 Gx2 Hx1 Jx2 Lx3 Kx3 Mx2 3 Chassis ASSY 4 Fig 2 5 ...

Page 20: ...e plate Dx4 6 HP duct T Ex3 7 HP duct B Fx3 8 DMD fan None 9 ENT duct Gx2 10 IRF PCB ASSY Hx1 11 DRCT OFF PCB ASSY Jx2 12 Holder power off None 13 Power shield F Kx3 14 CW duct T Lx3 15 CW duct C None 16 CW duct B None 17 CW fan Mx2 18 Adjustment foot None 19 Bottom case ASSY None Table 2 5 Parts list See page 4 of PARTS LIST ...

Page 21: ...n terminal ASSY Fig 2 6 Part name Number of screw 1 MAIN PCB ASSY Ax2 Bx4 Cx1 Dx4 2 Terminal shield None 3 TERMINAL PCB ASSY Ex2 Fx6 Parts list See page 5 of PARTS LIST Table 2 6 3 Fx6 2 Cx1 1 Ax2 Ex2 Dx4 Bx4 ...

Page 22: ... 17 1 2 3 4 5 6 7 8 9 10 E x 2 C x 2 D x 2 B x 2 A x 2 Filter ASSY Fig 2 7 ...

Page 23: ...case ASSY None 2 ACF MOTOR PCB ASSY Ax2 3 Drive shaft None 4 Drive motor ASSY Bx2 5 Roller None 6 Roller None 7 Roller brush None 8 Filter guide Cx2 9 ACF SENSOR PCB ASSY Dx2 10 Sensor plate Ex2 Table 2 7 Parts list See page 5 of PARTS LIST ...

Page 24: ...C x 2 D x 2 E x 2 F x 3 G x 2 6 7 8 9 H x 3 J x 3 10 11 K x 2 L x 2 M x 2 12 13 14 15 16 N x 2 P x 4 Q x 2 R x 2 S x 5 U x 3 17 18 19 T x 4 V x 4 W x 2 Z x 4 Y x 4 20 21 22 23 24 25 26 27 AA x 4 28 AB x 2 Optical unit 1 Fig 2 8 ...

Page 25: ...ocus motor ASSY None 12 Shift sensor ASSY Nx2 13 Lens shift motor ASSY Px4 14 Bearing spring None 15 Lamp fan 2 Qx2 16 Lamp fan 4 Rx2 17 Frame cover ASSY Sx5 18 Shutter ASSY Tx4 19 Shutter motor ASSY Ux3 20 DMD chip None 21 Radiator sheet None 22 C spring ASSY None 23 DMD PCB ASSY Vx4 24 Insulating sheet None 25 Back plate None 26 Heat pipe ASSY Wx2 Yx4 Zx4 27 Lens mount AAx4 28 Concave mirror ABx...

Page 26: ...rror ASSY B Bx2 3 Lamp base cover Cx4 4 Mirror ASSY A Dx1 5 Relay lens cover Ex2 6 Relay lens D None 7 Relay lens A None 8 Relay lens B None 9 Relay lens C None Parts list See page 6 of PARTS LIST Optical unit 2 Fig 2 9 1 2 3 4 5 6 7 8 9 A x 2 B x 2 C x 4 D x 1 E x 2 ...

Page 27: ... shown in Fig 3 1 and remove it 2 Remove the screw a and top cover ASSY as shown in Fig 3 1 3 Disconnect the connector MF on the MOTOR PCB ASSY as shown in Fig 3 1 4 While pressing the b button and move the lever c in the direction indicated by the arrow in the Fig 3 1 5 Remove the lens ASSY as shown in Fig 3 1 slowly 6 Remove the two screws d two screws e two screws f and zoom focus motor ASSY as...

Page 28: ... Color wheel ASSY Fig 3 2 ax1 bx2 cx2 dx2 ax1 Filter ASSY ACF SENSOR PCB ASSY Filter guide Filter cover unit ACF sensor ASSY Fig 3 3 3 Removal of the ACF SENSOR PCB ASSY 1 Loose the screw a and remove the filter cover unit as shown in Fig 3 3 2 Remove the filter ASSY as shown in Fig 3 3 3 Remove the two screws a and ACF sensor ASSY as shown in Fig 3 3 4 Remove the two screws b and filter guide as ...

Page 29: ...r cover unit according to 3 Removal of the ACF SENSOR PCB ASSY 4 Remove the eight screws a and top case ASSY as shown in Fig 3 4 5 Remove the relay connector of the exhaust fan front 6 Remove the two screws b and exhaust fan ASSY front as shown in Fig 3 4 7 Remove the EX duct FT and EX duct FB as shown in Fig 3 4 Fig 3 4 ax1 ax2 ax1 ax1 bx2 ax3 Top case ASSY EX duct FT Exhaust fan front Exhaust fa...

Page 30: ...ig 3 5 7 Remove the two screws b and lamp fan 1 as shown in Fig 3 5 6 Removal of the lamp fan 3 1 Remove the top cover ASSY according to 1 Removal of the lens ASSY zoom focus motor ASSY 2 Remove the CW cover unit according to 2 Removal of the color wheel ASSY 3 Remove the filter cover unit according to 3 Removal of the ACF SENSOR PCB ASSY 4 Remove the top case ASSY according to 4 Removal of the ex...

Page 31: ...MOTOR PCB ASSY according to 7 Re moval of the MOTOR PCB ASSY 7 Remove the screw b and IRF PCB ASSY as shown in Fig 3 6 Fig 3 6 bx3 cx1 IRF PCB ASSY MOTOR PCB ASSY 9 Removal of the drive motor ASSY ACF MOTOR PCB ASSY 1 Remove the top cover ASSY according to 1 Removal of the lens ASSY zoom focus motor ASSY 2 Remove the CW cover unit according to 2 Removal of the color wheel ASSY 3 Remove the filter ...

Page 32: ...y connector of the exhaust fan rear 8 Remove the the two screws b and exhaust fan ASSY rear as shown in Fig 3 8 9 Remove the EX duct RT and EX duct RB as shown in Fig 3 8 11 Removal of the IRR PCB ASSY 1 Remove the top cover ASSY according to 1 Removal of the lens ASSY zoom focus motor ASSY 2 Remove the CW cover unit according to 2 Removal of the color wheel ASSY 3 Remove the filter cover unit acc...

Page 33: ...a two screws b and main terminal ASSY as shown in Fig 3 10 12 Removal of the KEY PCB ASSY 1 Remove the top cover ASSY according to 1 Removal of the lens ASSY zoom focus motor ASSY 2 Remove the CW cover unit according to 2 Removal of the color wheel ASSY 3 Remove the filter cover unit according to 3 Removal of the ACF SENSOR PCB ASSY 4 Remove the top case ASSY according to 4 Removal of the exhaust ...

Page 34: ...move the top case ASSY according to 4 Removal of the exhaust fan front 5 Remove the main top shield according to 5 Removal of the lamp fan 1 6 Remove the terminal ASSY according to 12 Removal of the KEY PCB ASSY 7 Remove the main terminal ASSY according to 13 Re moval of the main terminal ASSY 8 Disconnect the connectors TK1 TK2 as shown in Fig 3 11 9 Remove the two screws e six screws f and TERMI...

Page 35: ...Remove the main terminal ASSY according to 13 Re moval of the main terminal ASSY 8 Remove the two screws a and CW plate 2 as shown in Fig 3 13 9 Remove the two screws b and CW plate 1 as shown in Fig 3 13 10 Remove the two screws c two screws d and radiator plate as shown in Fig 3 13 11 Disconnect all connectors on the FORMATTER PCB ASSY 12 Remove the five screws e and FORMATTER PCB ASSY as shown ...

Page 36: ...B ASSY and holder pow er off as shown in Fig 3 14 Fig 3 15 ax3 HP duct T DMD fan Fig 3 14 ax5 bx2 Main shield bottom DRCT OFF PCB ASSY Holder power off 19 Removal of the DMD fan 1 Remove the top cover ASSY according to 1 Removal of the lens ASSY zoom focus motor ASSY 2 Remove the CW cover unit according to 2 Removal of the color wheel ASSY 3 Remove the filter cover unit according to 3 Removal of t...

Page 37: ...emove the four screws a and power shield ASSY as shown in Fig 3 16 14 Remove the two screws b and two hooks c as shown in Fig 3 16 15 Remove the POWER PCB ASSY as shown in Fig 3 16 21 Removal of the lamp power unit 1 Remove the top cover ASSY according to 1 Removal of the lens ASSY zoom focus motor ASSY 2 Remove the CW cover unit according to 2 Removal of the color wheel ASSY 3 Remove the filter c...

Page 38: ...rminal ASSY according to 12 Removal of the KEY PCB ASSY 7 Remove the main terminal ASSY according to 13 Re moval of the main terminal ASSY 8 Remove the FORMATTER PCB ASSY according to 17 Removal of the FORMATTER PCB ASSY 9 Remove the main shield bottom according to 18 Re moval of the DRCT OFF PCB ASSY 10 Remove the power shield ASSY according to 20 Re moval of the POWER PCB ASSY 11 Remove the two ...

Page 39: ...2 Removal of the KEY PCB ASSY 7 Remove the main terminal ASSY according to 13 Re moval of the main terminal ASSY 8 Remove the FORMATTER PCB ASSY according to 17 Removal of the FORMATTER PCB ASSY 9 Remove the holder power off according to 18 Removal of the DRCT OFF PCB ASSY 10 Remove the DMD fan according to 19 Removal of the DMD fan 11 Remove the three screws a and HP duct B as shown in Fig 3 18 1...

Page 40: ...12 Removal of the KEY PCB ASSY 7 Remove the main terminal ASSY according to 13 Re moval of the main terminal ASSY 8 Remove the FORMATTER PCB ASSY according to 17 Removal of the FORMATTER PCB ASSY 9 Remove the holder power off according to 18 Removal of the DRCT OFF PCB ASSY 10 Remove theDMD fan according to 19 Removal of the DMD fan 11 Remove the optical unit according to 23 Removal of the optical...

Page 41: ...as shown in Fig 3 20 13 Remove the two screws a and lamp fan 2 as shown in Fig 3 20 26 Removal of the lamp fan 4 1 Remove the top cover ASSY according to 1 Removal of the lens ASSY zoom focus motor ASSY 2 Remove the CW cover unit according to 2 Removal of the color wheel ASSY 3 Remove the filter cover unit according to 3 Removal of the ACF SENSOR PCB ASSY 4 Remove the top case ASSY according to 4 ...

Page 42: ...emove the terminal ASSY according to 12 Removal of the KEY PCB ASSY 7 Remove the main terminal ASSY according to 13 Re moval of the main terminal ASSY 8 Remove the FORMATTER PCB ASSY according to 17 Removal of the FORMATTER PCB ASSY 9 Remove the holder power off according to 18 Removal of the DRCT OFF PCB ASSY 10 Remove the DMD fan according to 19 Removal of the DMD fan 11 Remove the optical unit ...

Page 43: ...ove the four screws c and DMD PCB ASSY as shown in Fig 3 22 29 Removal of the DMD chip 1 Remove the top cover ASSY according to 1 Removal of the lens ASSY zoom focus motor ASSY 2 Remove the CW cover unit according to 2 Removal of the color wheel ASSY 3 Remove the filter cover unit according to 3 Removal of the ACF SENSOR PCB ASSY 4 Remove the top case ASSY according to 4 Removal of the exhaust fan...

Page 44: ...SSY 13 Reverse the optical unit as shown in Fig 3 23 14 Remove the two screws a two screws b and lens shift motor ASSY as shown in Fig 3 23 31 Removal of the shift sensor ASSY 1 Remove the top cover ASSY according to 1 Removal of the lens ASSY zoom focus motor ASSY 2 Remove the CW cover unit according to 2 Removal of the color wheel ASSY 3 Remove the filter cover unit according to 3 Removal of the...

Page 45: ...wn in Fig 3 25 14 Remove the three screws b and shutter motor ASSY as shown in Fig 3 25 33 Removal of the flat mirror ASSY 1 Remove the top cover ASSY according to 1 Removal of the lens ASSY zoom focus motor ASSY 2 Remove the CW cover unit according to 2 Removal of the color wheel ASSY 3 Remove the filter cover unit according to 3 Removal of the ACF SENSOR PCB ASSY 4 Remove the top case ASSY accor...

Page 46: ...A SH SE SFD SP SG SN Clamp the MQ SQ MR SR MV SV MM AM SFD MS lead wire Clamp the MQ SQ MR SR SM SG lead wire Run the Clamp the lead wire through the notch of the plate Clamp the SG MV SV SFD lead wire MAIN PCB Assy MOTOR PCB Assy Lead wire routing around the Exhaust fan SN Fan motor lead wire Connect the CW box sensor switch L box sensor switch lead wire Connect the Exhaust fan rear DFF lead wire...

Page 47: ...he RD SD2 DFF lead wire Clamp the RD SD2 DFF lead wire Clamp the SC PC SL AL SFH SFJ L box sensor switch lead wire Lead wire routing around the POWER PCB Assy RF RH SH RD RP SD SD2 FP RD SD FP RP Clamp the SA RD SD FP RP SE DE SP lead wire PB Clamp the RD SD2 lead wire Lamp power lead wire Lamp power lead wire Core PA PF RF SH RH Run the RD SD2 lead wire through the notch of the power shield F DE ...

Page 48: ...A Trigger holder PA Run the PA lead wire through the notch of the Power shield Run the PA PF RF lead wire through the notch of the Power shield POWER PCB Assy Lamp power unit Power shield Adjust the lead wires so that all of them become the same length Trigger holder ...

Page 49: ... Clamp the SG SU lead wire Clamp the SP lead wire Clamp the RD SD2 DFE DFF SZ SW lead wire Thermistor Clamp the FMC lead wire Clamp the MS lead wire MM AM Clamp the RD SD2 DFE DFF SW SZ FW lead wire Lead wire routing around the Fan motor SG Clamp the SG lead wire MOTOR PCB Assy Clamp the MM AM SFD lead wire Fig 4 8 ...

Page 50: ... wire SU lead wire Filter Assy Take up the slack in the lead wire Fig 4 9 KT ST Terminal Board Unit Clamp the ST KT lead wire KEY PCB assy Lead wire routing around the KEY PCB Assy Clamp the SFH SFJ SN lead wire SN SFH SFJ Lead wire routing around the Exhaust fan rear Fig 4 10 ...

Page 51: ...g case 7 Terminal cover unit 2 Packing cushion 8 Remote hand unit 3 CD ROM 9 AC power cord EU 4 Safety manual 10 AC power cord US 5 VGA cable 11 Accessory case 6 Control cable 12 Accessory cover Parts list See page 7 of PARTS LIST 2 1 3 4 9 10 12 5 6 8 11 7 ...

Page 52: ...MODE of the INSTALLATION 1 menu is set to LOW When it is set to STANDARD this duration will be shorted 2 When LAMP MODE is set to STANDARD this duration will be shorted to 2000 hours Caution Don t remove the lamp for any purpose other than replacement Unnecessary removal of the lamp may result in a breakdown This projector uses a high pressure mercury lamp as the light source The high pressure mer...

Page 53: ...ress the POWER button 12 Display the FEATURE menu 13 Select ADVANCED MENU by pressing the or button ADVANCED MENU ENTER 14 Press the ENTER button 15 Select LAMP 1 TIME RESET or LAMP 2 TIME RESET by pressing the or button LAMP 1 TIME RESET OK LAMP 2 TIME RESET OK 16 Press the ENTER button The confirmation dialog appears EXECUTE LAMP 1 TIME RESET OK ENTER CANCEL MENU 17 Reset by pressing the ENTER bu...

Page 54: ... Warning Do not use flammable solvents benzene thinner etc and flammable aerosols when cleaning the projector body and lens Flammable substances may ignite causing fire or breakdown while the lamp is illuminating Caution Be sure to turn off the lamp and unplug the power cord from the wall outlet before you perform any maintenance on the projector Cleaning of the projector and the ventilation slots Us...

Page 55: ...s Use a soft cloth to clean the projector and the ventilation grilles When the grilles become dirty wipe them with a soft cloth dampened with diluted mild detergent and then wipe them with a dry cloth Clean the inside of the terminal cover frequently as dust is apt to be collected To protect the surface of the projector from fading or deteriorating Do not spray insecticide on or inside the project...

Page 56: ...ery 168 hours 6 Press the ENTER button When you select 24H or 1 WEEK the box to set the cleaning interval is displayed 24H NEXT CLEANUP 24H 0 OK CLEAR DEL CANCEL 1 2 3 4 5 6 7 8 9 1 WEEK NEXT CLEANUP 7D 00H 0 OK CLEAR DEL CANCEL 1 2 3 4 5 6 7 8 9 7 Move the key cursor using the direction buttons to select the number you want to enter and then press the ENTER button Maximum interval 24H 24H about 2...

Page 57: ...e resulting in a breakdown When the temperature inside the projector is abnormally high the projector may automatically turn off and go into the standby mode where the light source lamps are off to protect the internal parts and components 1 Loosen the screw a that is securing the filter cover using a Philips screwdriver and remove the filter cover b from the projector a Dust check window b 2 Remove...

Page 58: ...over ASSY ac cording to 1 Removal of the lens unit zoom focus motor ASSY 2 Remove the CW cover unit according to 2 Removal of the color wheel unit 3 Remove the filter cover unit according to 3 Removal of the ACF SENSOR PCB ASSY 4 Remove the top case ASSY according to 4 Removal of the exhaust fan ASSY 5 Press the thermal protector buttons on the projector Thermal Protector buttons ...

Page 59: ...d within the parentheses IN TEMP 1 Intake temperature C LAMP 1 TEMP 1 Lamp 1 temperature C LAMP 2 TEMP 1 Lamp 2 temperature C 1 The figures in the parentheses are the temperature when the power is turned off due to a temperature failure The default value 0 is shown in the parentheses when the warning record has been reset Table 1 shows the temperature setting for each sensor FAN MODE Rotation spee...

Page 60: ... Bremish Measurement point at any point of the screens Picture quality menu default value Set posture Measure it by the floor putting and horizontal 5deg Environmental illuminance 5 lx or less at the measurement point Measuring instrument Measure it by vertical posture Others Parts that influence brightness such as the projection lenses must includeneither dust nor dirt etc Standard value Light Br...

Page 61: ... alert is displayed for one minute you can cancel it by any button or the RS 232C command 1 MIN Yes LAMP WARNING 2 NORMAL AFTER P ON Set the display mode of warning the lamp exchange Normal display when power on and after 3800hrs on each 20 hours on Low mode After P ON displays only after P ON NORMAL Yes TEST SIGNAL WHITE BLACK CROSSHATCH RED GREEN BLUE YELLOW CYAN MAGENTA BLUE60 GRAY7 GRAY10 GRAY...

Page 62: ... transfer the data 1 Preparation 1 Connect the projector of which MAIN PCB ASSY should be replaced and the PC using the attached RS 232C cable 2 Connect the power cord to the projector Make sure that the POWER indicator illuminates red 3 Start the PC and copy the ChangePwbMAIN folder onto the desktop 4 Double click LvpAdjDataComm_v4_1 exe in the ChangePwbMAIN folder to start the data transfer prog...

Page 63: ...IC580 of the new terminal PCB ASSY with that of the old termi nal PCB ASSY in order to use the existing DDC data with the new terminal PCB ASSY Check the operation of the projector with the new terminal PCB ASSY When the terminal PCB ASSY has been changed properly the projector operates correctly ...

Page 64: ...l Com Port to COM1 and Baud Rate to 115200 in most cases 5 In the Options field clear a check mark from the box of Continuous Flash Mode and put a check mark in the boxes of Notify On Completion and Reset Target After Download In the Modes field select Flash And then click the Flash button Here preparation of the program is completed 6 Turn the main power switch to ON while pressing the COMPUTER b...

Page 65: ...ram menu The Host List window appears 3 Select New Host and make settings as follows Profile Name XD8100U Host Name Address 192 168 0 2 User Name admin Password Passphrase test 4 Click OK 5 Remove the lamp cover of the projector 6 Turn the main power switch to ON while pressing the COMPUTER button on the projector and keep pressing the COMPUTER button for 3 seconds or longer LAMP2 indicator illumi...

Page 66: ...gnal polarity HD nothing VD nothing Sync on green ELECTRICAL ADJUSTMENTS All the electrical adjustments for this projector require the com munication program Hyper Terminal of Microsoft Windows 95 98 Me XP operating system Necessary Equipment and Connecting Connect the following equipment as shown in the right figure This projector Personal computer running Microsoft Windows 9 5 9 8 Me XP operatin...

Page 67: ...VT100 ASCII setup ASCII Sending ASCII Receiving Send line ends with line feeds Echo typed characters locally Line delay 1000 milliseconds Character delay 10 milliseconds Append line feeds to incoming line ends 3 Adjustment Type the adjustment command and the adjustment value on the Hyper Terminal window in capital alphanumeric letters and press the ENTER key 4 Writing Adjustment Value Type the adj...

Page 68: ...shes the return command 00 5111 is displayed on the Hyper Terminal window The last three digits of the return command indicate the adjustment results of R G and B respectively from the left by 1 or 0 When the adjustment has succeeded 1 is displayed When it has failed 0 is displayed Possible causes of failures in the adjustment are errors on the PCBs wrong signals and wrong input selection Offset a...

Page 69: ...se C W Delay value is stored in the color wheel memory in the optical unit Check of the chromaticity Input the adjustment command using alphanumeric characters in uppercase 1 Connect the projector to a personal computer with Microsoft Windows 95 98 Me XP Operating System pre installed See the connection diagram 2 Start up Microsoft Windows 95 98 Me XP on the personal computer 3 Start up HyperTermi...

Page 70: ...The following command is transmitted from the hyper terminal according to the code for the setting of the voltage of the bias confirmed by 1 or 2 4 Confirm that the transmission command are sent back to the hyper terminal window as it is as a reply command Code for setting of voltage of bias Transmission command B 00 BINSEL0 C 00 BINSEL1 D 00 BINSEL2 E 00 BINSEL3 Bias voltage setting code Fig 1 DM...

Page 71: ...tor Auto 10 Red green Orange flash Return to STBY after the indication of LED Position detection failure of the mechanical shutter MAIN SW connector Power on again 11 Red green Red flash Red flash Return to STBY after the indication of LED Cooling fan for power stopped MAIN SFA connector Power on again 12 Red green Red flash Red flash 3 Return to STBY after the indication of LED DMD fan stopped MA...

Page 72: ... 5 Return to STBY after the indication of LED 4 wire serial bus failure DPM09 MAIN IC4T0 Power on again 34 Red green Green flash 6 Return to STBY after the indication of LED 4 wire serial bus failure SDI MAIN IC2T0 Power on again 35 Red green Green flash 7 Return to STBY after the indication of LED 3 wire serial bus failure PW610 FORMATTER IC8J0 Power on again 36 Red green Green flash 8 Return to ...

Page 73: ...2 Auto 10 Red flash LED indication during STBY Lifetime warning of the lamp 1 Lamp 1 time reset Red flash Green flash LED indication during power on cooling Lamp 1 time reset 11 Red flash LED indication during STBY Lifetime warning of the lamp 2 Lamp 2 time reset Red flash Green flash LED indication during power on cooling Lamp 2 time reset 12 Green flash 2 No power on for 1 minute Lamp 1 illumina...

Page 74: ...led error data Warning Status Present abnomal state will be displayed After repair this information willdisapeare Warning History1 The latest warning history data are stored in the Warning History 1 The data remainafter the error iscorrected Warning History 2 The second oldest warning history data are stored in the Warning History 2 Warning History 3 The oldest warning history data are stored in t...

Page 75: ...hether you will clear the warning history data Press the OK button to clear the warning history data or the Cancel button to cancel clearing them 5 Pressing the Back button displays the main dialog window again and carries out communication with the projector again to get information from it 4 Switching the COM port 1 Select the serial port to which the cable is being connected When the selected s...

Page 76: ... 1 C fan above lamp 1 4 0 1 fan under lamp 1 2 0 0 fan above lamp 2 1 LSB 1 0 fan under lamp 2 8 MSB 5 0 0 0 0 Communication error with lamp power supply lamp power supply 1 4 0 0 lamp power supply 2 2 0 0 Filter Box open Filter Box 1 LSB 0 0 Auto Cleaning Filter Box 8 MSB 6 0 0 0 0 Failure in I2C bus AD 4 0 0 DEC 2 0 0 Insta Port 1 LSB 0 0 Lamp lifetime is expired Lifetime of lamp 1 is expired 8 ...

Page 77: ...024 x 768 60 02 75 03 1024 x 768 XGA85 1024 x 768 68 68 85 00 1024 x 768 SXGA70a 1152 x 864 63 85 70 01 1024 x 768 SXGA75a 1152 x 864 67 50 75 00 1024 x 768 SXGA85a 1152 x 864 77 49 85 06 1024 x 768 WXGA60 1280 x 768 47 78 59 87 1024 x 614 WXGA60a 1280 x 800 49 70 59 81 1024 x 640 2 WXGA60b 1360 x 768 47 71 60 02 1024 x 578 WXGA60c 1366 x 768 47 50 59 75 1024 x 576 WXGA 60 1440 x 900 55 94 59 89 1...

Page 78: ...devices having 4 lines R G B CS or having 5 lines R G B H V Composite Sync 490 506 201 120 Without terminal cover With terminal cover Connectors SERIAL IN OUT D SUB 9 pin 1 5 6 9 Pin No Name I O 1 2 TXD IN 3 RXD OUT 4 5 GND 6 7 8 9 COMPUTER COMPONENT VIDEO IN 1 Mini D SUB 15 pin 1 5 11 6 10 15 Pin No Spec Pin No Spec 1 R RED PR CR 9 DDC 5V 2 G GREEN Y 10 GND 3 B BLUE PB CB 11 GND 4 GND 12 DDC Data...

Page 79: ...on of IC440 or subsequent circuits Send 00 DREG0224 via the HyperTerminal during power on and check that the cross hatch black and white is properly displayed If the cross hatch isn t displayed properly the circuit of IC800 or later fails Check the voltage waveform of connector FB FC If the above voltage waveform is normal malfunction has occurred in the DMD PCB ASSY CW PCB ASSY or optical unit Re...

Page 80: ...ead wires properly Replace the wires if damaged Is LSTBY5 5V output 2 pin of the RH and SH connectors Failure in the POWER PCB ASSY Check F9F0 PFC PCB ASSY and F9G0 POWER PCB ASSY If they are blown eliminate the cause of the failure and replace them Check the connections of the PCB MAIN and the PCB KEY Or the MAIN PCB ASSY and the KEY PCB ASSY have a failure Yes No Yes No Power source system 1 ...

Page 81: ... the relay K950 on the POWER PCB ASSY working Failure in the relay or the peripheral circuit Is STBY20 20V output 6 pin of the RD connector and 4 pin of the SD connector Failure in the PCB POWER Check F980 POWER PCB ASSY If they are blown eliminate the cause of the failure and replace them Failure in the MAIN PCB ASSY Power source system 2 Yes No Is the thermostat turned off Check the thermostat Y...

Page 82: ...he 3 pin and 8 pin of the SA connector is 5V and the 4 pin and 9 pin is 0 7V or less Failure in IC740 IC800 or the peripheral circuit MAIN PCB ASSY Is L370V DC370V on the primary side output Between 1 pin and 3 pin of the PA connector and between 1 pin and 4 pin of the PB connector Failure in the PFC PCB ASSY Failure in the Lamp Power Unit Power source system 3 Yes No Yes No Yes No ...

Page 83: ...trolling the projector using a personal computer for FL7000U ITEM Function Data Character ASCII code Changing the RS 232C command system COMMAND 43h 4Fh 4Dh 4Dh 41h 4Eh 44h 0 Former command system 1 New command system Connection Important Make sure that your computer and projector are turned off before connection Boot up the computer first and then plug the power cord of the projector If you do no...

Page 84: ...o ID code is sent all the projectors return response When the projectors are connected in a daisy chain configuration you are recommended to set the PROJECTOR ID to other than ALL and assign the PROJECTOR ID differently for each projector to communicate with each projector individually Refer to the operation manual of the projector for setting the PROJECTOR ID When you use a daisy chain configurat...

Page 85: ...in one second at the latest When the received command cannot be executed NAK is returned as described below 4 The return command input from the SERIAL OUT terminal is sent to the device connected to the SERIAL IN terminal The personal computer receives the commands as many as the number of the projectors that send the returned commands However the receiving order of the returned commands may vary ...

Page 86: ...mand for POWER ON is sent to the projector with the ID of 01 or ALL 30 30 3B 30 31 3B 21 0D 00 01 The projector with the ID of 01 or ALL receives the command The status is echoed back from the projector with the ID of 01 or ALL Example 2 Selecting VIDEO as the input signal during auto positioning Values enclosed in quotation marks are ASCII codes When ID is not specified Command sent from the PC S...

Page 87: ...s correct Check that the data code is correct Check that the projector is able to issue the return command Check the projector s operation using the 00vST command Note In the following cases NAK is returned even when the projector is in normal condition Immediately after the power is turned on about 20 seconds to 2 minutes During input switching During auto positioning During password lock Check t...

Page 88: ... the input signal to COMPUTER 1 Values enclosed in quotation marks are ASCII codes When ID is not specified Command sent from the PC etc Status code returned from the projector Description 30 30 5F 72 31 0D 00_r1 Command for setting the input signal to COMPUTER 1 ID command is omitted 30 30 5F 72 31 0D 00_r1 Command receipt confirmation The statuses are echoed back as many as the number of the con...

Page 89: ... 44h 4Ch within 16 characters Contact control vRMT 76h 52h 4Dh 54h 0 Normal operation 1 Contact control Input source vSOUCE 76h 53h 4Fh 55h 43h 45h r1 r2 v1 v2 d1 d2 Projector status vST 76h 53h 54h 0 Stand by mode 1 Within 1 minute after POWER ON warm up mode 2 POWER ON mode including state of warning 3 Cooling mode 4 Abnormal state including shutdown due to an error 5 State of functioning menu d...

Page 90: ... 72h 30h 39h FREEZE ra4 72h 61h 34h ASPECT re2 72h 65h 32h CE re7 72h 65h 37h TEST PATTERN r50 72h 35h 30h SUPER RESOLUTION r96 72h 39h 36h 1 numeric keypad r49 72h 34h 39h 2 numeric keypad r4a 72h 34h 61h 3 numeric keypad r4b 72h 34h 62h 4 numeric keypad r4c 72h 34h 63h 5 numeric keypad r4d 72h 34h 64h 6 numeric keypad r4e 72h 34h 65h 7 numeric keypad r88 72h 38h 38h 8 numeric keypad r58 72h 35h ...

Page 91: ... 48h 50 With KEYSTONE or CORNERSTONE adjustment 30 VERT CURVED ARC CVAV 43h 56h 41h 56h 50 With KEYSTONE or CORNERSTONE adjustment 30 HORIZ CURVED ORIGIN vertical CVHOV 43h 56h 48h 4Fh 56h 10 HORIZ CURVED ORIGIN horizontal CVHOH 43h 56h 48h 4Fh 48h 10 VERT CURVED ORIGIN vertical CVVOV 43h 56h 56h 4Fh 56h 10 VERT CURVED ORIGIN horizontal CVVOH 43h 56h 56h 4Fh 48h 10 CURVED reset CVRST 43h 56h 52h 5...

Page 92: ... G B MRGB 4Dh 52h 47h 42h 30 30 30 R G B NCM Y C M MYCM 4Dh 59h 43h 4Dh 30 30 30 Y C M NCM SATURATION MSAT 4Dh 53h 41h 54h 05 NCM RGB TINT MT 4Dh 54h 15 COLOR TEMP A 41h 1 STANDARD 2 HIGH 3 LOW 4 USER COLOR TEMP USER CONTRAST P 50h 30 30 30 R G B COLOR TEMP USER BRIGHTNESS Q 51h 30 30 30 R G B COLOR T 54h 10 TINT S 53h 10 SHARPNESS R 52h 05 NOISE REDUCTION NR 4Eh 52h 0 OFF 1 ON CTI CTI 43h 54h 49h...

Page 93: ...ER 2 3 VIDEO 4 S VIDEO 5 DVI 6 HDMI REMOTE 1 MODE PIN 7 R1M7P 52h 31h 4Dh 37h 50h 0 NONE 1 COMPUTER 1 2 COMPUTER 2 3 VIDEO 4 S VIDEO 5 DVI 6 HDMI REMOTE 1 MODE PIN 8 R1M8P 52h 31h 4Dh 38h 50h 0 NONE 1 BLANK REMOTE 1 MODE RESET R1MRST 52h 31h 4Dh 52h 53h 54h FILTER MENU CLEANUP PERIOD FLCP 46h 4Ch 43h 50h xdhh x Cleanup interval 0 OFF 1 24H 2 1WEEK dhh Next cleanup time d days hh hours OFF Fixed to...

Page 94: ...N B BLUE W WHITE COLOR MATCHING MEASURE MEASURED DATA x MSMX 4Dh 53h 4Dh 58h x to x Color selection R RED G GREEN B BLUE W WHITE The range varies depending on x COLOR MATCHING MEASURE MEASURED DATA y MSMY 4Dh 53h 4Dh 59h x to x Color selection R RED G GREEN B BLUE W WHITE The range varies depending on x COLOR MATCHING MEASURE TARGET DATA GAIN MSTG 4Dh 53h 54h 47h x020 to 100 x Color selection R RE...

Page 95: ...TER TIME RESET TRSTFL 54h 52h 53h 54h 46h 4Ch RESET ALL RSTALL 52h 53h 54h 41h 4Ch 4Ch MEMORY CALL MMC 4Dh 4Dh 43h 0 AUTO 1 MEMORY1 2 MEMORY2 HORIZ POSITION HP 48h 50h increment decrement 1 VERT POSITION VP 56h 50h increment decrement 1 FINE SYNC FN 46h 4Eh 00 31 TRACKING TRK 54h 52h 4Bh increment decrement 1 COMPUTER INPUT CIN 43h 49h 4Eh 0 RGB 1 YCBCR YPBPR 2 AUTO OVER SCAN VOS 56h 4Fh 53h 00 90...

Page 96: ...F 4E 31 0D 00 01 APON1 Command receipt confirmation The status is echoed back from the projector with the ID of 01 or ALL Example 2 When setting the CONTRAST R of the COLOR TEMP USER to 10 the CONTRAST G to 0 and the CONTRAST B to 5 Values enclosed in quotation marks are ASCII codes When ID is not specified Command sent from the PC etc Status code returned from the projector Description 30 30 50 2...

Page 97: ...e projector with the ID of 01 or ALL Example 4 When setting the GAMMA MODE of the COLOR ENHANCER USER to DETAIL Values enclosed in quotation marks are ASCII codes When ID is not specified Command sent from the PC etc Status code returned from the projector Description 30 30 43 45 55 31 47 53 32 0D 00CEU1GS2 Command for setting the picture control ID command is omitted 30 30 43 45 55 31 47 53 32 0D...

Page 98: ... the password lock of DISPLAY INPUT in the case that the password is 123412 Values enclosed in quotation marks are ASCII codes When ID is not specified Command sent from the PC etc Status code returned from the projector Description 30 30 50 53 4C 4F 43 4B 31 31 32 33 34 31 32 0D 00PSLOCK1123412 Command for enabling the password lock of DISPLAY INPUT ID command is omitted 30 30 50 53 4C 4F 43 4B 3...

Page 99: ...s 12345678ABCD character string in ASCII code Run MD5 hash on the key of the certification data Create the certification data by converting the hash calculated 16 byte data into the ASCII code char acter string Example Calculation result 4f 3c 5d a1 7b 4f b5 ed 2c 99 4e bb f6 57 67 54 hexadecimal numeral Certification data 4f 3c 5d a1 7b 4f b5 ed 2c 99 4e bb f6 57 67 54 character string in ASCII c...

Page 100: ...1 Model number serial number 2 Part number and its description 3 Quantity Unless all the required information is supplied the delivery of your order may be delayed Critical components MARK B C D F G J K TOLERANCE 0 1 0 25 0 5 1 2 5 10 MARK M N V X Z P Q TOLERANCE 20 30 10 40 20 80 20 100 0 30 10 MARK B C D F G TOLERANCE pF 0 1 0 25 0 5 1 2 ...

Page 101: ...Y 9 934C391O01 DRCT OFF PCB ASSY 10 935B318O01 PFC PCB ASSY 11 290P174O20 LAMP POWER UNIT 12 499D146O20 DMD PCB ASSY 13 934D146O01 ACF MOTOR PCB ASSY 14 934D147O01 ACF SENSOR PCB ASSY RoHS compliant model Parts listed below are all RoHS compliant When servicing this model use RoHS compliant parts only The parts on this page correspond to those on pages 4 in the EXPOSED file ITEM NO PART NO PART NA...

Page 102: ...Y 3 RADIATOR PLATE 4 935A156O01 FORMATTER PCB ASSY 5 CW PLATE 2 6 CW PLATE 1 7 246C665O30 MICRO SWITCH UNIT 8 761C868O10 TERMINAL BOARD ASSY XD8100U 8 752C194O90 TERMINAL BOARD ASSY XD8100LU 8 761C868O60 TERMINAL BOARD ASSY XD8100U BL 9 934C394O01 KEY PCB ASSY 1 MAIN SHIELD BOTTOM 2 LAMP POWER DUCT 3 290P174O20 LAMP POWER UNIT 4 934C390O01 POWER PCB ASSY 5 POWER SHIELD 6 PFC DUCT 7 POWER SHIELD R ...

Page 103: ...ATE 6 HP DUCT T 7 HP DUCT B 8 288P363O10 DMD FAN 9 ENT DUCT 10 934D131O01 IRF PCB ASSY 11 934C391O01 DRCT OFF PCB ASSY 12 HOLDER POWER OFF 13 POWER SHIELD F 14 CW DUCT T 15 CW DUCT C 16 CW DUCT B 17 288P350O20 CW FAN 18 771C168O10 ADJUSTMENT FOOT 19 750A800O10 BOTTOM CASE ASSY XD8100U XD8100LU 19 750A800O30 BOTTOM CASE ASSY XD8100U BL RoHS compliant model Parts listed below are all RoHS compliant ...

Page 104: ...6 622C805O20 ROLLER 7 622C806O10 ROLLER BRUSH 8 FILTER GUIDE 9 934D147O01 ACF SENSOR PCB ASSY 10 SENSOR PLATE RoHS compliant model Parts listed below are all RoHS compliant When servicing this model use RoHS compliant parts only The parts on this page correspond to those on page 16 and 17 in the EXPOSED file ITEM NO PART NO PART NAME DESCRIPTION EXPOSED VIEW Filter ASSY Fig 2 7 Main terminal ASSY ...

Page 105: ...276P306O40 DMD CHIP 21 RADIATOR SHEET 22 C SPRING ASSY 23 499D146O20 DMD PCB ASSY 24 INSULATING SHEET 25 BACK PLATE 26 HEAT PIPE ASSY 27 499D129O90 LENS MOUNT 28 499D155O20 CONCAVE MIRROR 1 LAMP BASE PLATE 2 499D147O20 MIRROR ASSY B 3 LAMP BASE COVER 4 499D147O60 MIRROR ASSY A 5 RELAY LENS COVER 6 499D146O90 RELAY LENS D 7 499D146O60 RELAY LENS A 8 499D146O70 RELAY LENS B 9 499D146O80 RELAY LENS C...

Page 106: ...INAL COVER XD8100U XD8100LU 7 750A802O30 TERMINAL COVER XD8100U BL 8 290P188O10 REMOTE HAND UNIT 9 246C684O10 AC POWER CORD EU 10 246C383O20 AC POWER CORD US 11 801B149O10 ACCESSORY CASE 12 801B158O10 ACCESSORY COVER RoHS compliant model Parts listed below are all RoHS compliant When servicing this model use RoHS compliant parts only The parts on this page correspond to ones on page 46 in the EXPO...

Page 107: ...701 GB IC7W3 276P407O10 IC BD45275G TR IC7W4 271P252O10 IC MP2367DNE LF Z IC804 275P122O10 IC HD74LVC32T IC805 276P304O10 IC ICS650GI 41LFT IC807 276P302O10 IC MT49H8M36BM TI IC809 275P852O10 IC NC7SZ08P5X PBF IC8E0 271P252O10 IC MP2367DNE LF Z IC8L0 271P252O10 IC MP2367DNE LF Z IC8L3 271P252O10 IC MP2367DNE LF Z IC950 271P316O10 IC STR Y6476 IC980 270P918O10 IC NJM431U A TE1 IC9G0 271P315O10 IC S...

Page 108: ...UTTON S7J5 432P222O10 KEY BOARD SWITCH MENU BUTTON S7J6 432P222O10 KEY BOARD SWITCH BUTTON S7J7 432P222O10 KEY BOARD SWITCH ZOOM FOCUS BUTTON S7J8 432P222O10 KEY BOARD SWITCH LENS SHIFT BUTTON S7J9 432P222O10 KEY BOARD SWITCH BLANK BUTTON SW9F0 433C031O10 SEESAW SWITCH MAIN POWER SWITCH MISCELLANEOUS 243C391O10 CARD LEAD WIRE 276P306O40 DMD CHIP S1076 7318 499D147O70 LAMP FAN 1 499D147O80 LAMP FAN...

Page 109: ...761B581O10 LAMP COVER UNIT 499D146O30 LENS CAP 750A799O10 TOP CASE ASSY TOP ASSY 750A803O10 TOP COVER ASSY 622C798O10 CW COVER UNIT 761B582O10 FILTER COVER UNIT 622C797O10 HOLDER COVER UNIT LP 761B578O10 LENS RING PAKING PARTS AND ACCESSORY 1 801B143O10 PACKING CASE 2 803A692O10 DLP CUSHION B PACKING CUSHION 3 919C173O10 CD ROM 4 871D569O10 SAFETY MANUAL 5 246C597O20 VGA CABLE 6 246C598O20 CONTROL...

Page 110: ...10 IC BD45275G TR IC7W4 271P252O10 IC MP2367DNE LF Z IC804 275P122O10 IC HD74LVC32T IC805 276P304O10 IC ICS650GI 41LFT IC807 276P302O10 IC MT49H8M36BM TI IC809 275P852O10 IC NC7SZ08P5X PBF IC8E0 271P252O10 IC MP2367DNE LF Z IC8EA 276P484O40 IC R1170H251B T1 F IC8L0 271P252O10 IC MP2367DNE LF Z IC8L3 271P252O10 IC MP2367DNE LF Z IC8L4 276P484O40 IC R1170H251B T1 F IC950 271P316O10 IC STR Y6476 IC98...

Page 111: ...32P222O10 KEY BOARD SWITCH ZOOM FOCUS BUTTON S7J8 432P222O10 KEY BOARD SWITCH LENS SHIFT BUTTON S7J9 432P222O10 KEY BOARD SWITCH BLANK BUTTON S7P1 439P051O10 SWITCH ACF MOTOR SW SW9F0 433C031O10 SEESAW SWITCH MAIN POWER SWITCH MISCELLANEOUS 243C391O10 CARD LEAD WIRE 276P306O40 DMD CHIP S1076 7318 499D147O70 LAMP FAN 1 499D147O80 LAMP FAN 2 499D147O90 LAMP FAN 3 499D142O70 LAMP FAN 4 288P350O20 CW ...

Page 112: ...499D146O30 LENS CAP 975D166O60 TOP CASE ASSY TOP ASSY 752C194O80 TOP COVER ASSY 622C798O10 CW COVER UNIT 761B582O10 FILTER COVER UNIT 622C797O10 HOLDER COVER UNIT LP 761B578O10 LENS RING PAKING PARTS AND ACCESSORY 1 801B174O10 PACKING CASE 2 803A692O10 DLP CUSHION B PACKING CUSHION 3 919C173O10 CD ROM 4 871D569O10 SAFETY MANUAL 5 246C597O20 VGA CABLE 6 246C598O20 CONTROL CABLE 7 750A802O10 TERMINA...

Page 113: ...LAMP FAN 3 499D142O70 FAN OPTI CAL 4 LAMP FAN 4 288P350O20 FAN MOTOR CW FAN BT1002B044POL02 288P351O20 FAN MOTOR POWER FAN 4710KL04WB46B01 288P351O30 FAN MOTOR EXHAUST FAN FRONT 4710KL04WB46B03 288P351O40 FAN MOTOR EXHAUST FAN REAR 4710KL04WB46B02 288P363O10 FAN MOTOR DMD FAN 3610RL04WB46G01 499D147O50 MIRROR FLAT ASSY 499D147O40 SENSOR SHIFT ASSY SHIFT SENSOR ASSY 299P366O10 THERMOSTAT 05EP2271A1...

Page 114: ...RD EU L 3M 10 246C383O20 AC POWER CORD US L 3M 11 801B149O10 PACKING CASE ACCESSORY CASE 12 801B158O10 TOP PAD PACKING ACCESSORY COVER OTHER CRITICAL COMPONENTS F9F0 283P190O60 FUSE T3 15AH 250V CC L9F1 351P384O10 LINE FILTER ADR16H 01250SD L9F3 351P230O10 LINE FILTER ADR25H04 240TSB L9F5 351P230O10 LINE FILTER ADR25H04 240TSB RV900 265P156O10 VARISTOR ERZV14D471CS RV9A0 265P156O10 VARISTOR ERZV14...

Page 115: ...FB SW ITU R656 601 Encode 656 601 Format Vertical Enhance AGC Det AGC AMP2 8bit ADC NTSC 3D Comb Motion Det 3 Line Comb 8bit ADC 8bit ADC FB IN Input I F Sync Sep H V Timing HD VD Digital I F CbCr D1 Y D2 Y D1 Y D1 CbCr Y CbCr Y CbCr Y CbCr Y CbCr CbCr D1 CbCr D2 CbCr IC522 RD74LVC14BTELL 6A 6Y 5A 5Y 4A 4Y VCC 1A 1Y 2A 2Y 3A 3Y GND INPUT A OUTPUT Y H L L H FUNCTION TABLE 1 2 3 4 5 13 12 11 14 10 9...

Page 116: ... A B OE 0 1 0 1 0 1 0 1 1 IN0 A G 1 or 2 G 1 or 2 G 1 or 2 IN1 A IN0 B 12 3 10 5 6 IN1 B IN2 A IN2 B SEL A B OE 20 OUT 0 18 OUT 1 16 OUT 2 22 23 Output Enable VCC VEE GND 6 13 14 17 21 24 7 15 19 2 4 9 11 IC630 MP2367DNE LF Z LOCKOUT COMPARATOR INTERNAL REGULATORS IN EN ERROR AMPLIFIER 6A 1 2V OVP RAMP CLK 0 795V 0 3V CURRENT CURRENT SENSE AMPLIFIER 1 0V SHUTDOWN COMPARATOR 7 COMP 6 SS 8 FB 5 GND ...

Page 117: ...C DSP Control Thermal Detection Current Limit Bias Charge Pump Oscillator NMOSFET RS 3 1 5 2 EN VIN VOUT GND 4 WP HV Generator I O Control Logic Memory Control Logic XDEC EEPROM Array Page Laches YDEC Sence Amp R W Control I O SCL VCC VSS SDA 8 4 7 5 6 IC6S0 MAX3815CCM RX2_IN RX1_IN RX0_IN RXC_IN RXC_OUT RX0_OUT RX1_OUT RX2_OUT TERMINATED 3 3V CML TERMINATED 3 3V CML TERMINATED 3 3V CML TERMINATED...

Page 118: ...MI CS 1 0 RxD TxD TDO TMS TCK TCI A 23 1 D 15 0 BHEN RD WR ROMWE ROMOE PORTA 7 0 PORTB 7 0 IN1LK IN1PEN IN1VS IN1HS IN1SOG IN1VBI IN1CST IN1FLD IN1CLP IN1RGB 23 0 IN0LK IN0PEN IN0VS IN0HS IN0SOG IN0VBI IN0CST IN0FLD IN0CLP IN0RGB 47 0 PORTC 7 0 PORTD 7 0 16 bit Turbo Microprocessor Interrupt Controller IR Decoders 2 Wire Serial PWM GPIO JTAG UART IC475 MC74VHC4052DTR2G LOCKOUT COMPARATOR INTERNAL ...

Page 119: ... LV8405V IN1 IN2 IN3 IN4 VCC VM VM OUT1 OUT2 OUT3 OUT4 PGND STARTING CONTROL BLOCK MOTOR CONTROL LOGIC THERMAL PROTECTOR REDUCED VOLTAGE CHARGE PUMP VCC VM SGND VG C1L C1H 10 3 7 4 9 6 8 5 11 12 13 14 2 16 15 1 ...

Page 120: ...70H331B T1 F 4 5 2 1 VDD VOUT CE GND Vref Current Limit Thermal Shutdown LOCKOUT COMPARATOR INTERNAL REGULATORS IN EN ERROR AMPLIFIER 6A 1 2V OVP RAMP CLK 0 795V 0 3V CURRENT CURRENT SENSE AMPLIFIER 1 0V SHUTDOWN COMPARATOR 7 COMP 6 SS 8 FB 5 GND 4 OSCILLATOR 110KHz 340KHz S R Q SW 3 BS M1 1 IN 5V 2 OVP IN 4 05V EN OK Q 1 3V 2 5V 0 13Ω M2 1 2Ω COMPARATOR ...

Page 121: ...C705 93LC86CT I SN MEMORY ARRAY ADDRESS DECODER ADDRESS COUNTER OUTPUT BUFFER DETA REGISTER MODE DECODE LOGIC CLOCK REGISTER Vcc Vss DO DI CS ORG PE CLK 8 5 4 3 6 1 7 2 ORG and PE inputs are not available on A B devices IC745 IC746 MP2367DNE LF Z LOCKOUT COMPARATOR INTERNAL REGULATORS IN EN ERROR AMPLIFIER 6A 1 2V OVP RAMP CLK 0 795V 0 3V CURRENT CURRENT SENSE AMPLIFIER 1 0V SHUTDOWN COMPARATOR 7 ...

Page 122: ...TABYEN RST RSTPOL RSTMSK XI XO PWM Register UART Register IR Input Register High Speed Serial Register PCM PWM Register GPIO Port 2 GPIO Port 3 GPIO Port 4 8 bit Input Output Port 4 bit Input Output Port 8 bit Input Output Port 8 bit Input Output Port Analog Input 8ch P1 P8 P15 P18 P11 P12 A DC I F Endpoint 0 Control Endpoint 16Byte FIFO Endpoint 1 Control Endpoint 64Byte FIFO Endpoint 2 Control E...

Page 123: ...GND Vcc 20 OE2 Outputs TRUTH TABLE Z Z H L X H L L X L X H H L X L An Inputs OE1 OE2 H High Voltage Level L Low Voltage Level Z Higt Impedance X Don t care IC7Y0 ADXL345BCCZ RL7 3 AXIS SENSOR SENSE ELECTRONICS DIGITAL FILTER POWER MANAGEMENT CONTROL AND INTERRUPT LOGIC SERIAL I O INT1 VS VDD I O INT2 SDA SDI SDIO SDO ALT ADDRESS SCL SCLK GND ADC 32 LEVEL FIFO CS 1 7 2 4 5 8 12 9 14 13 6 HDMI PCB M...

Page 124: ...8E0 MP2367DNE LF Z LOCKOUT COMPARATOR INTERNAL REGULATORS IN EN ERROR AMPLIFIER 6A 1 2V OVP RAMP CLK 0 795V 0 3V CURRENT CURRENT SENSE AMPLIFIER 1 0V SHUTDOWN COMPARATOR 7 COMP 6 SS 8 FB 5 GND 4 OSCILLATOR 110KHz 340KHz S R Q SW 3 BS M1 1 IN 5V 2 OVP IN 4 05V EN OK Q 1 3V 2 5V 0 13Ω M2 1 2Ω COMPARATOR IC8EA R1170H251B T1 F 4 5 2 1 VDD VOUT CE GND Vref Current Limit Thermal Shutdown ...

Page 125: ... 1 2V OVP RAMP CLK 0 795V 0 3V CURRENT CURRENT SENSE AMPLIFIER 1 0V SHUTDOWN COMPARATOR 7 COMP 6 SS 8 FB 5 GND 4 OSCILLATOR 110KHz 340KHz S R Q SW 3 BS M1 1 IN 5V 2 OVP IN 4 05V EN OK Q 1 3V 2 5V 0 13Ω M2 1 2Ω COMPARATOR IC8L4 R1170H251B T1 F IC8L5 R1170H181B T1 F 4 5 2 1 VDD VOUT CE GND Vref Current Limit Thermal Shutdown ...

Page 126: ...ASS PIN UNDER VOLTAGE CURRENT LIMIT COMPARATOR FEEDBACK FB Q 6 3 V RESET AUTO RESTART COUNTER 1 65 V VT CLOCK 3 4 5 1 2 7 8 IC9M0 IC9P0 FA5502M H1 PWM COMP CURR AMP ON OFF 3 95V 2 8V UVLO 16 5V 8 9V REF 5V OSC OCP COMP ER AMP OVP COMP MUL ON OFF REF CS CT SYNC VCC OVP VFB VIN GND OUT VC IDET IFB IIN VDET 12 13 11 15 14 10 11μA 8 9 7 6 5 4 15k 4 85k 1 55V 1 55V 11k 1 64V 0 39V S R S 16 Q 3 1 2 ...

Page 127: ...st Startup Logic Latch OSC ADJ SS DVR FB STB OCP BD D Startup 1 S GND 2 FB 4 OCP 6 BD 5 5 Internal Bias UVLO Startup Latch Delay Latch Drive OLP OVP Blanking Buffer Discharge OFF Timer PWM Latch S R Q Bias Burst FB OCP VCC 2 D D 8 7 Source OCP 1 GND 3 FB OLP 4 Power MOS FET ...

Page 128: ...AL REGULATORS IN EN ERROR AMPLIFIER 6A 1 2V OVP RAMP CLK 0 795V 0 3V CURRENT CURRENT SENSE AMPLIFIER 1 0V SHUTDOWN COMPARATOR 7 COMP 6 SS 8 FB 5 GND 4 OSCILLATOR 110KHz 340KHz S R Q SW 3 BS M1 1 IN 5V 2 OVP IN 4 05V EN OK Q 1 3V 2 5V 0 13Ω M2 1 2Ω COMPARATOR ...

Page 129: ... Y2 Y1 9 A7 A8 19 11 Y7 Y8 15 14 10 GND Vcc 20 OE2 Outputs TRUTH TABLE Z Z H L X H L L X L X H H L X L An Inputs OE1 OE2 H High Voltage Level L Low Voltage Level Z Higt Impedance X Don t care PCB MOTOR IC7J5 IC7J6 LV8405V IN1 IN2 IN3 IN4 VCC VM VM OUT1 OUT2 OUT3 OUT4 PGND STARTING CONTROL BLOCK MOTOR CONTROL LOGIC THERMAL PROTECTOR REDUCED VOLTAGE CHARGE PUMP VCC VM SGND VG C1L C1H 10 3 7 4 9 6 8 ...

Page 130: ...PCB AFC MOTOR IC7P2 LB1930M TLM E Control 80k 60k 80k 60k IN1 IN2 S GND P GND OUT1 OUT2 3 4 7 9 1 Truth Table IN 1 IN 2 OUT 1 OUT 2 Mode Forward Reverse L L H L OFF L L H H OFF Brake H H H L H H Standby 5 6 ...

Page 131: ...ND LVDS TX0 CLKP LVDS TX0 EP LVDS TX0 EN LVDS TX0 CLKN DGND DGND DGND LVDS TX0 DP LVDS TX0 CP LVDS TX0 CN LVDS TX0 DN DGND DGND LVDS TX0 BP LVDS TX0 AP LVDS TX0 AN LVDS TX0 BN DGND DGND DGND DGND DGND DGND DGND DGND DGND DGND DGND DGND DGND DGND DGND DGND DGND DGND DGND LVDS TX1 EP LVDS TX1 CLKP LVDS TX1 CP LVDS TX0 CLKP LVDS TX0 DP LVDS TX0 CP LVDS TX0 CN LVDS TX0 DN LVDS TX1 CN LVDS TX1 EN LVDS ...

Page 132: ... 4 1 2 3 4 1 2 3 4 5 6 7 8 9 1 0 4 2 3 1 1 2 3 4 5 6 7 8 9 1 0 1 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 2 0 2 1 2 2 2 3 2 4 1 2 3 4 5 6 7 8 9 1 0 1 1 1 2 1 3 1 4 1 5 1 2 3 1 V O 2 G N D 3 V I 4 C E 5 V O 1 N r 2 G N D 3 V C 4 V I N 5 V O 1 C N T 2 G N D 3 N O I S E 4 V O U T 5 V I N 1 2 3 4 5 6 1 2 3 4 5 6 1 V C C 2 R X 0 _ I N 3 R X 0 _ I N 4 V C C 5 V C C 6 R X 1 _ I N 7 R X 1 _ I N 8 V C C 9 V C C 1...

Page 133: ...K D 3 D 2 1 K D 7 C 2 1 K D 6 B 2 1 K D 5 A 2 1 K D 4 F 2 0 V D D 2 5 E 2 0 V D D 2 5 D 2 0 K D M 1 C 2 0 K D M 0 B 2 0 K D Q S 1 A 2 0 K D Q S 0 F 1 9 V D D 1 8 E 1 9 V D D 2 5 D 1 9 G N D C 1 9 K R E F I N 0 B 1 9 K D 8 A 1 9 V D D 2 5 F 1 8 V D D 2 5 E 1 8 V D D 2 5 D 1 8 K D 1 2 C 1 8 K D 1 1 B 1 8 K D 1 0 A 1 8 K D 9 F 1 7 V D D 2 5 E 1 7 K D 1 4 D 1 7 V D D 2 5 C 1 7 K W E B 1 7 K D 1 5 A 1 ...

Page 134: ... D D 1 0 P14 V D D 1 0 P15 V D D 1 0 P20 G N D P21 G N D P22 G N D P23 D E _ O P24 C L K _ O P25 R _ A _ O _ 3 P26 R _ A _ O _ 8 R1 R X 1 _ R A _ P I R2 R X 1 _ R A _ N I R3 G N D R4 G N D R5 G N D R6 R X 0 _ A V D D R7 R X 1 _ A V D D R12 G N D R13 V D D 1 0 R14 V D D 1 0 R15 G N D R20 V D D 3 3 R21 V D D 3 3 R22 V D D 3 3 R23 R _ A _ O _ 6 R24 R _ A _ O _ 7 R25 G _ A _ O _ 9 R26 R _ A _ O _ 2 T1...

Page 135: ...ED PWR IR R LSTBY3 3 DGND F B F B F B LSTBY3 3 DGND DBG MODE DEBUG DBG RESZ S T B Y 5 A TMP PU P R T L T M P DGND PRT LTMP TMP LMP2 TMP IN DGND DGND TMP LMP1 P R T L T M P KEY0 F B KEY2 KEY1 DGND F B F B F B FAN13 A F B F B F B TH DGND F B RELAY ON LSTBY5 L S T B Y 5 D R E L A Y O N T H DGND TH LSTBY5D L S T B Y 5 D L S T B Y 3 3 F B F B LSTBY5D LBOX FB is BLM18AG601SN1 F B L A M P L I T Z 2 L A M...

Page 136: ...OP G FAN13 B PWMF G FSTOP C 0 FAN13 A FSTOP E PWMF F B L M 3 1 P 5 0 0 S F B FGND A F B PWMF E FSTOP F MOTOR5D MGND LAN3 3 O P E N DGND DBG MODE DEBUG DBG RESZ LSTBY3 3 DGND F B F B 0 0 DGND LAN3 3 RS232CI TX RS232CI RX RS232CO TX RS232CO RX POC2 POC1 DC RX F B LSTBY5D DGND F B WS F B WR ON F B FB is BLM18AG601SN1 is DGND is AGND B L M 2 1 P G 2 2 1 S N 1 B L M 2 1 P G 2 2 1 S N 1 FGND B FGND B FG...

Page 137: ...2 8 O E 2 9 D Q 0 3 0 D Q 8 3 1 D Q 1 3 2 D Q 9 3 3 D Q 2 3 4 D Q 1 0 3 5 D Q 3 3 6 D Q 1 1 3 7 V C C 3 8 D Q 4 3 9 D Q 1 2 4 0 D Q 5 4 1 D Q 1 3 4 2 D Q 6 4 3 D Q 1 4 4 4 D Q 7 4 5 D Q 1 5 A 1 4 6 G N D 4 7 B Y T E 4 8 A 1 6 1 V D D 2 D A T A 0 3 V D D Q 4 D A T A 1 5 D A T A 2 6 G N D 7 D A T A 3 8 D A T A 4 9 V D D Q 1 0 D A T A 5 1 1 D A T A 6 1 2 G N D 1 3 D A T A 7 1 4 V D D 1 5 L D Q M 1 6 ...

Page 138: ...D 3 3 70 D V D D 3 3 71 X C S 2 72 P 3 1 T X D 1 73 P 3 2 R X D 1 74 P 3 3 T X D 2 75 P 3 4 R X D 2 P W M 1 76 P 3 5 P W M 2 77 P 3 6 P W M 3 78 P 3 7 P W M 4 I R 1 79 P 3 8 I R 2 80 U V S S 81 D M I N U S 82 D P L U S 83 D V D D 3 3 84 D V D D 2 5 85 X C S 3 86 D V S S 87 D V S S 88 R S T M S K 89 D V D D 3 3 90 D V S S 91 P 1 1 H S C L K 92 P 1 2 H S D O 93 P 1 3 H S D I 94 P 1 4 95 D V S S 96 D...

Page 139: ... H P D 3 46 R 3 P W R 5 V 47 D S D A 4 48 D S C L 4 49 R 4 P W R 5 V 50 C E C _ A 51 C E C _ D 52 I N T 53 C S D A 54 C S C L 55 T P W R _ C I 2 C A 56 T X 2 P 57 T X 2 N 58 T X 1 P 59 T X 1 N 60 T X 0 P 61 T X 0 N 62 T X C P 63 T X C N 64 V C C 3 3 65 R 0 X C N 66 R 0 X C P 67 R 0 X 0 N 68 R 0 X 0 P 69 R 0 X 1 N 70 R 0 X 1 P 71 R 0 X 2 N 72 R 0 X 2 P e P a d 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 V C ...

Page 140: ... C4 C5 C6 C7 C8 C9 C10 C11 C12 C13 C14 C15 C16 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 D16 E1 E2 E3 E4 E5 E6 E7 E8 E9 E10 E11 E12 E13 E14 E15 E16 F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 F13 F14 F15 F16 G1 G2 G3 G4 G5 G6 G7 G8 G9 G10 G11 G12 G13 G14 G15 G16 H1 H2 H3 H4 H5 H6 H7 H8 H9 H10 H11 H12 H13 H14 H15 H16 J1 J2 J3 J4 J5 J6 J7 J8 J9 J10 J11 J12 J13 J14 J15 J16 K1 K2 K3 K4 K5 K6 K7 K8...

Page 141: ...C22 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 D16 D17 D18 D19 D20 D21 D22 E19 E20 E21 E22 E3 E1 E2 E4 F1 F2 F3 F4 F19 F20 F21 F22 G1 G2 G3 G4 G19 G20 G21 G22 H1 H2 H3 H4 H19 H20 H21 H22 J1 J2 J3 J4 J9 J10 J11 J12 J13 J14 J19 J20 J21 J22 K1 K2 K3 K4 K9 K10 K11 K12 K13 K14 K19 K20 K21 K22 L1 L2 L3 L4 L9 L10 L11 L12 L13 L14 L19 L20 L21 L22 M1 M2 M3 M4 M9 M10 M11 M12 M13 M14 M19 M20 M21 M22 N...

Page 142: ... V3 V4 V5 V14 V15 V16 V17 V18 V19 V20 V21 V30 V31 V32 V33 V34 W1 W2 W3 W4 W5 W14 W15 W16 W17 W18 W19 W20 W21 W30 W31 W32 W33 W34 Y1 Y2 Y3 Y4 Y5 Y14 Y15 Y16 Y17 Y18 Y19 Y20 Y21 Y30 Y31 Y32 Y33 Y34 AA1 AA2 AA3 AA4 AA5 AA14 AA15 AA16 AA17 AA18 AA19 AA20 AA21 AA30 AA31 AA32 AA33 AA34 AB1 AB2 AB3 AB4 AB5 AB30 AB31 AB32 AB33 AB34 AC1 AC2 AC3 AC4 AC5 AC30 AC31 AC32 AC33 AC34 AD1 AD2 AD3 AD4 AD5 AD30 AD31...

Page 143: ... 4 5 STBY12 SCL_CW SDA_CW LSTBY3 3 CWINDEX ST3 3DDP 2 8 A 2 m A 4 9 0 m A 6 6 0 m A 5 6 0 m A 1 1 5 A STBY12 FORMATTER1 FPGA KEYSTONE FPGA COLOR WHEEL is DGND FORMATTER1 FORMATTER1 FORMATTER1 FORMATTER1 FORMATTER1 FORMATTER1 FORMATTER1 PCB POWER FORMATTER1 FPGA YW RP PCB FORMATTER 4 4 FORMATTER2 D 8 5 2 D 8 5 5 D 8 5 6 D 8 5 7 D 8 5 8 IC850 Q851 Q850 SSP1_CSZ SSP1_TXD CW_TACH OCLKA SSP1_CLK MTR_AR...

Page 144: ... t u p 7 D r a i n 8 D r a i n 1 2 4 3 1 2 4 3 1 2 4 3 F G 2 1 3 1 3 1 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 3 1 2 3 4 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 6 7 8 9 1 0 1 B S 2 I N 3 S W 4 G N D 5 F B 6 C O M P 7 E N 8 S S 1 B S 2 I N 3 S W 4 G N D 5 F B 6 C O M P 7 E N 8 S S 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 D r a i n 2 S G N D 3 V C C 4 F B 5 B D 6 O C P 7 A D...

Page 145: ... E D L A M P 1 L E D L P 1 G Z L E D P W R L E D P G Z L E D L P 1 R Z L E D L P 1 R L E D F I R Z L E D F I G Z L E D S T R Z L E D S T G Z L E D F I L T E R L E D S T A T U S L E D L A M P 2 L E D L P 2 R Z L E D L P 2 G Z L E D F I G L E D F I R L E D S T R L E D S T G L E D L P 2 G L E D L P 2 R DGND LSTBY3 3 LED LP2R LED LP2G LED STR LED STG LED FIR LED FIG LED LP1R LED LP1G LED PWR DGND L S ...

Page 146: ... MEMO ...

Page 147: ...G Q74H Q74J Q74K Q74L Q74N Q201 Q211 Q221 Q440 Q441 Q442 Q443 Q444 Q445 Q530 Q531 R6WV R6WC R6WD Q650 Q651 Q652 Q700 Q702 Q740 Q741 Q742 Q743 R2C0 R2G4 R2G5 R2L3 R2M4 R2M5 R2M6 R2N6 R2T4 R2T5 R2T6 R2T7 R2T8 R2T9 R2U0 R2U2 R2U3 R2U4 R2U5 R2U6 R2U7 R2U8 R2U9 R2V0 R2V1 R2V2 R2V3 R2V4 R2V6 R4J4 R76Y C451 R4G3 R2X0 R2X8 R4A6 R4A7 R4A8 R4A9 R4B0 R4B2 R4B3 R4B4 R4C3 R4C4 R4C5 R4C6 R4C7 R4D1 R4D2 R4D3 R4D...

Page 148: ...C6S2 A 2 C6S3 A 2 C6S4 A 2 C6S5 A 2 C6S6 A 2 C6S7 A 2 C6T1 A 2 C6W0 A 3 C6W1 A 3 C6W2 A 3 C6W3 A 3 C6W4 A 3 C6W5 A 3 C6W6 A 3 C6W7 A 3 C6W8 A 3 C6W9 A 3 C6Y9 A 2 C6YA A 2 C701 A 1 C702 A 1 C703 A 1 C704 A 1 C705 A 1 C706 A 1 C707 A 1 C708 A 1 C709 A 1 C70A A 1 C70C A 1 C70D A 1 C70E A 1 C70F A 1 C70G A 1 C70H A 1 C70J A 1 C70K A 1 C70L B 2 C71R B 1 C71S B 1 C71T B 1 C71W B 1 C71X B 1 C741 A 6 C743...

Page 149: ... PSY09 C 4 PSY10 C 4 PSY11 C 4 PSY12 C 4 PSY13 C 4 PSY14 C 4 PSY15 C 4 PSY16 C 4 PSY17 C 4 PSY18 C 4 PSY19 C 4 PSY20 C 4 PSY21 C 4 PSY22 C 4 PSY23 C 4 PSY27 C 4 PSY28 C 4 PSY35 C 4 PSY36 C 4 PSY40 C 4 PSZ1 C 2 PSZ2 C 2 PSZ3 C 2 PSZ4 C 2 PSZ5 C 2 PSZ6 C 2 PSZ7 C 2 PSZ8 C 1 Q201 A 6 Q211 A 5 Q221 A 6 Q2G4 A 6 Q440 C 2 Q441 C 2 Q442 C 3 Q443 C 3 Q444 B 3 Q445 B 4 Q530 A 5 Q531 A 5 Q540 A 5 Q541 A 5 Q...

Page 150: ...1230 B 3 Z1231 B 3 Z1234 B 3 Z1237 B 3 Z1238 B 3 Z1239 B 3 Z1240 B 3 Z1241 B 2 Z1246 C 3 Z1248 C 3 Z1249 C 3 Z1250 B 2 Z1253 C 3 Z1254 C 2 Z1256 C 3 Z1257 C 3 Z1262 B 3 Z1264 B 4 Z1265 B 4 Z1272 B 2 Z1273 C 2 Z1298 B 3 Z1299 B 3 Z1300 C 2 Z1302 C 5 Z1303 C 5 Z1304 C 5 Z1306 C 5 Z131 A 2 Z1328 C 5 Z1335 B 3 Z1338 B 3 Z1339 B 3 Z1348 A 2 Z1349 B 3 Z1350 B 4 Z1351 C 5 Z1352 B 5 Z1354 C 4 Z1355 C 4 Z1...

Page 151: ...3 Z589 B 3 Z59 B 4 Z590 B 3 Z591 B 3 Z592 B 3 Z593 B 3 Z596 B 3 Z597 B 3 Z598 B 3 Z60 B 4 Z600 B 3 Z601 B 3 Z602 B 3 Z603 B 3 Z604 B 3 Z61 B 4 Z615 B 3 Z62 B 4 Z620 B 3 Z621 B 3 Z622 B 3 Z623 B 3 Z624 B 3 Z625 B 3 Z63 B 4 Z630 B 3 Z634 B 3 Z635 B 3 Z636 B 3 Z637 B 3 Z638 B 3 Z639 B 3 Z64 B 4 Z640 B 3 Z65 B 4 Z66 B 4 Z67 B 4 Z676 B 3 Z677 B 3 Z680 B 3 Z681 B 3 Z684 B 3 Z685 B 3 Z692 B 3 Z7 B 4 Z70 ...

Page 152: ...21 C622 C630 C631 C632 C634 C635 C636 C639 C640 C643 C656 C658 C700 C710 C711 C712 C713 C715 R727 C740 C742 C744 C745 C746 C749 C750 C751 C752 C753 C754 C755 C756 C758 C759 C760 C761 C762 C763 C764 C765 C766 C767 C768 C769 C770 C772 C773 C774 C775 C778 C779 C799 C4Z1 D4ZA D4ZP R6WB IC6W0 J6W0 L6W0 L6W1 L6W2 L6W3 D500 D510 L6Z0 L6Z1 Q454 Q455 D740 D743 D744 IC475 C4JA IC2A0 IC2T0 IC2Z1 IC4T0 IC4ZA ...

Page 153: ...C 1 C7AH C 1 C7AJ C 1 C7AK C 1 C7AL C 1 C7AM C 1 C7AN C 1 C7AP C 1 C7AQ C 1 C7AR C 1 C7AS C 1 C7AT C 1 C7AU C 1 C7AV C 1 C7AW C 1 C7AX B 6 C7AY C 6 C7AZ C 6 C7B0 C 6 C7B1 C 6 C7B2 C 6 C7B3 C 6 C7B4 B 6 C7B5 B 6 C7B6 B 6 C7B7 B 6 C7B8 B 6 C7B9 B 6 C7BA B 6 C7BB C 6 C7BC C 6 C7BD C 6 C7BE C 6 C7BF C 6 C7BG C 6 C7BH C 6 C7BJ C 6 C7BK C 6 C7BL C 6 C7BM C 6 C7BN C 6 C7BP C 6 C7BQ C 6 C7BR C 1 C7BS C 1 ...

Page 154: ...A 5 Z1156 A 5 Z1157 A 5 Z1158 A 5 Z1159 A 5 Z1161 A 5 Z1176 A 5 Z1178 A 5 Z118 C 4 Z1185 A 5 Z1186 A 5 Z119 A 5 Z1192 B 5 Z12 B 3 Z120 A 5 Z121 A 5 Z122 A 5 Z123 A 5 Z1232 B 4 Z1233 B 4 Z1235 C 4 Z1236 C 4 Z124 A 5 Z1242 C 5 Z1243 C 5 Z1244 C 5 Z1245 C 3 Z1247 C 3 Z125 A 5 Z1251 C 4 Z1252 C 3 Z1255 C 5 Z1258 B 4 Z1259 B 4 Z126 A 5 Z1260 B 4 Z1261 B 4 Z127 A 5 Z1274 B 5 Z1275 B 5 Z128 A 5 Z129 A 5 ...

Page 155: ... C 4 Z595 B 4 Z599 C 4 Z6 B 3 Z605 B 4 Z606 B 4 Z607 B 4 Z608 B 4 Z609 B 4 Z610 B 4 Z611 B 4 Z612 B 4 Z613 B 4 Z614 B 4 Z616 B 4 Z617 B 4 Z618 B 4 Z619 B 4 Z626 B 4 Z627 B 4 Z628 B 4 Z629 B 4 Z631 B 4 Z632 B 4 Z633 B 4 Z641 A 4 Z642 A 3 Z643 A 4 Z644 A 3 Z645 A 4 Z646 A 4 Z647 A 4 Z648 A 4 Z649 A 4 Z650 A 4 Z651 B 3 Z652 A 3 Z653 A 3 Z654 B 3 Z655 B 3 Z656 A 3 Z657 B 3 Z658 A 3 Z659 B 3 Z660 A 3 Z...

Page 156: ...D111 GD110 GD109 GD108 GD107 GD106 GD105 GD104 GD103 GD102 GD101 GD100 D1G1 D1G0 FP TEST3 FP TEST2 FP TEST1 FP TEST0 D1B1 EXRSTZ D1B0 D0R1 D0R0 D0G1 DCLKBP DCLKBN DCLKAP DCLKAN DB3N DB15P DB15N DB14P DB14N DB13P DB13N DB12P DB12N DB11P DB11N DB10P DB10N DB09P DB09N DB08P DB08N DB07P DB07N DB06P DB06N DB05P DB05N DB04P DB04N DB03P DB02P DB02N DB01P DB01N DB00P DB00N DADINT DA15P DA15N DA14P DA14N D...

Page 157: ...R8B1 A 1 R8CD A 1 R8CE A 1 R8CF A 1 R8CG A 1 R8CH A 1 R8CK A 1 R8CL A 1 R8CM A 1 R8CN A 1 R8CP A 1 R8CQ A 1 R8D3 B 1 R8D7 B 1 R8D8 B 1 R8D9 B 1 R8E1 A 1 R8E2 A 1 R8E4 A 1 R8EA B 1 R8EJ A 1 R8J1 B 1 R8J3 B 1 R8J5 B 1 R8J7 B 1 R8J9 C 1 R8JB C 1 R8JD C 1 R8JF C 1 R8JG C 1 R8JH C 1 R8JM C 1 R8JQ C 1 R8JU C 1 R8K0 C 1 R8K2 C 1 R8K8 C 1 R8K9 C 1 R8KB C 1 R8KD C 1 R8KF C 1 R8KK B 1 R8KL B 1 R8KM B 1 R8KN...

Page 158: ...3 C8EB B 3 C8EC B 3 C8ED B 3 C8L0 C 4 C8L2 C 4 C8L5 C 4 C8LL C 4 C8LN D 4 C8LR C 4 C8LV B 3 C8LW B 3 C8LX C 3 C8LY C 3 C8M0 B 3 C8M1 B 3 D855 B 1 FB A 1 FC A 2 GND1 B 1 GND2 A 1 GND3 B 2 GND4 A 2 GND5 B 4 IC800 B 2 IC801 A 1 IC802 A 1 IC806 B 2 IC807 B 2 IC809 B 1 IC850 C 3 IC8A0 B 4 IC8B0 A 4 IC8E0 A 4 IC8EA B 3 IC8J0 C 4 IC8L0 C 4 IC8L3 C 4 IC8L4 C 3 IC8L5 B 3 L800 A 2 L801 A 2 L806 B 2 L807 B 1...

Page 159: ...66 C 4 Z567 C 4 Z568 B 3 Z569 B 4 Z570 C 4 Z573 C 4 Z574 C 4 Z576 C 4 Z577 C 4 Z579 C 4 Z581 C 4 Z582 C 4 Z595 C 3 Z599 B 1 Z600 B 1 Z601 B 1 Z602 B 1 Z619 A 2 Z62 C 4 Z629 A 2 Z630 A 2 Z631 A 2 Z632 A 2 Z633 A 2 Z649 A 1 Z65 C 4 Z658 B 1 Z66 C 4 Z666 B 1 Z67 C 4 Z672 B 2 Z673 B 2 Z678 A 1 Z679 A 2 Z68 C 4 Z681 A 1 Z684 B 1 Z69 C 4 Z70 C 4 Z71 C 4 Z710 B 1 Z711 B 1 Z716 B 4 Z72 C 4 Z73 C 4 Z730 B ...

Page 160: ... 3 C932 B 3 C950 D 4 C952 D 4 C953 E 4 C954 E 4 C957 E 3 C960 D 3 C980 E 2 C981 D 3 C982 D 3 C983 D 2 C984 E 3 C986 E 3 C9A0 C 4 C9A1 C 3 C9A2 C 2 C9A3 C 1 C9A4 C 1 C9A5 C 1 C9A6 C 2 C9A7 C 2 C9A8 D 3 C9B2 C 3 C9B3 C 3 C9B4 C 3 C9F0 A 4 C9F4 A 5 C9F5 A 5 C9G0 D 5 C9G3 E 4 C9G4 E 4 C9G5 E 5 C9G6 E 5 C9G7 E 5 C9G8 D 5 C9J8 C 5 C9M0 B 3 C9M1 B 3 C9M2 B 2 C9M4 B 2 C9M5 B 3 C9M7 B 3 C9M9 B 2 C9P0 C 3 C...

Page 161: ...9X2 D 1 R9X3 D 1 R9X4 D 2 R9X5 D 1 R9X6 D 1 R9X7 D 1 R9X8 D 1 R9X9 D 2 R9Y0 D 1 R9Y1 D 2 RD E 2 RF D 5 RH E 5 RP D 2 RV900 B 3 RV9A0 C 3 RV9F0 B 4 RV9F1 A 4 RV9F2 B 4 RV9F3 A 4 SA9F1 A 5 SW9F0 A 5 T950 D 3 T9G0 E 4 TH900 B 1 TH950 D 4 TH9A0 C 1 TH9G0 D 5 Z900 B 2 Z9A0 C 2 ...

Page 162: ...7 A 4 C908 B 3 C909 B 3 C910 B 3 C911 B 3 C930 B 3 C950 D 2 C951 E 2 C952 D 2 C955 E 2 C956 E 2 C957 E 2 C960 D 2 C980 E 3 C981 D 3 C982 D 3 C983 D 3 C986 E 3 C9A0 C 2 C9A1 C 2 C9A2 C 4 C9A3 C 5 C9A4 C 5 C9A7 C 4 C9A8 D 3 C9A9 C 3 C9B0 C 3 C9B1 C 3 C9F0 A 1 C9F4 A 1 C9F5 A 1 C9G0 D 1 C9G1 E 2 C9G2 E 2 C9G3 E 1 C9G5 E 1 C9G8 D 1 C9G9 E 1 C9J5 B 1 C9J7 C 1 C9J8 C 1 C9M3 B 3 C9M6 A 3 C9M8 A 3 C9N0 B ...

Page 163: ...Z STRZ PRZ LP2GZ PKT6 PKT4 PKT3 PKT2 PKT1 PAM2 PAM1 PAL2 PAL1 SYMBOL NO ADDRESS SYMBOL NO ADDRESS SYMBOL NO ADDRESS SYMBOL NO ADDRESS FIGZ A 4 FIRZ A 3 IC7J3 A 1 IC7J4 A 5 J7J0 A 3 J7J1 A 1 J7J2 A 4 J7J3 A 2 J7J4 A 2 LP1GZ A 4 LP1RZ A 4 LP2GZ A 4 LP2RZ A 4 PAL1 A 1 PAL2 A 1 PAM1 A 5 PAM2 A 5 PGZ A 5 PKT1 B 2 PKT2 B 2 PKT3 B 2 PKT4 B 2 PKT6 B 2 PMF1 B 3 PMF2 B 3 PMF3 B 3 PMF4 B 3 PMFB1 B 5 PMFB2 B ...

Page 164: ...J5 A 3 C7J6 A 1 C7J7 A 1 C7J8 A 2 C7J9 A 2 C7JA A 2 C7JB A 2 C7JC A 1 C7JD A 1 C7JE A 1 C7JF A 1 C7JG B 3 C7JH B 4 C7JJ B 3 C7JK A 5 C7JL A 5 C7JM B 1 C7JN B 1 C7JP B 1 C7JQ B 1 C7JR B 1 C7JS B 1 C7JT B 1 C7JU B 1 C7JV B 1 C7JW B 1 C7JX B 1 C7JY B 1 C7JZ B 1 C7K0 B 1 C7K1 A 2 C7K2 B 1 C7K3 A 1 C7K4 A 1 C7K5 B 2 C7K6 B 2 C7K7 B 2 C7K8 B 2 C7K9 B 2 C7KA B 2 C7KB B 2 C7KC B 2 C7KD B 2 C7KE B 2 C7KF B...

Page 165: ...934D1470 02 ACF SENSOR 4 1 2 3 CS S7P1 PC7P1 PCB ACF MOTOR COMPONENT SIDE PCB ACF SENSOR COMPONENT SIDE 1 1 1 7 1 2 1 10 6 5 ACF MOTOR 212A11301 B ACF 212A11301 B 3 2 1 4 SENSOR PC7P1 CM CU R7P3 R7P4 C7P1 IC7P2 R7P1 R7P2 TL1 TL2 TL3 PCB ACF MOTOR SOLDER SIDE PCB ACF SENSOR SOLDER SIDE ...

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