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BC34

 

B

ATTERY 

C

ABINET

 

 
10/13/2014 

 

17 

755-00114 R04 

7.2.4

 

DC

 

C

ONNECTIONS

 

 

 

 

 

1.

 

Open the front door on the cabinet and check for any noticeable problems or damage that 
may have occurred during shipment. 

2.

 

Review the attached installation drawing and schematic. Note that a cable has been left off 
in the middle of the battery string for safety purposes and will be installed later. 

3.

 

Check  and  re-torque  internal  battery  connections,  as  shipping  may  have  caused  these 
connections to come loose. Proper torque values are noted on the drawing and also on the 
battery case. 

4.

 

Connect  main  cables  from  the  UPS  or  charger  source  to  the  battery  cabinet  output.  The 
battery  cabinet  output  connection  point  will  vary  depending  on  the  cabinet  configuration. 
The main output connection point may be directly to the circuit breaker, to the fuse block, 
or to a terminal block or bus bars. Review the supplied cabinet drawing for information on 
the  battery  cabinet  output.  All  cables  should  be  sized  per  Sections  6.2  and  6.3  of  this 
document.  Refer  to  the  UPS  or  charger  manual  for  wiring  external  batteries.  Note!  Make 
sure any charging source is disconnected before making these connections. 

5.

 

Connect  the  cable  that  was  left  off  during  shipment  and  install  as  shown  on  the  wiring 
drawing. Torque connections properly. 

 

7.2.5

 

S

YSTEM 

O

PERATION

 

Please refer to the UPS system manual for system start up and operation information. 

 

 

Review  the  attached  system  drawings  and  schematics  for  model  specific 
information on DC output connections. 

 

Wire should be sized for a maximum voltage drop of 0.5 volt. 

 

Battery  cabinets  that  are  not  supplied  with  an  incorporated  DC  output  disconnect 
device must have an appropriate disconnect device provided external to the cabinet. 

 

Verify  that  the  output  breaker  is  in  the  off/open  position  before  making  any  DC 
connections to additional cabinets or to the UPS. Also verify that the UPS charger 
is not running. 

Summary of Contents for BC34

Page 1: ...Mitsubishi Electric Power Products Inc BC34 Battery Cabinet Installation Operation Maintenance Manual Built for Mitsubishi Electric Power Products Inc by ...

Page 2: ...10 13 2014 2 755 00114 R04 ...

Page 3: ...wer Products Inc for use in conjunction with equipment provided by C C Power Inc unauthorized reproduction in whole or in part without written permission of C C Power Inc is prohibited Copyright 2015 C C Power Inc All rights reserved C C Power Inc 395 Mission Street Carol Stream IL 60188 www ccpower com Technical Support Phone 630 617 9022 Email support ccpower com ...

Page 4: ...10 13 2014 4 755 00114 R04 ...

Page 5: ...view 11 6 System Specifications 12 6 1 Batteries 12 6 2 System Grounding 12 6 3 DC Output 12 6 4 General Specifications 13 7 Installation 14 7 1 Preparation 14 7 1 1 Equipment Inspection 14 7 1 2 Necessary Equipment and Tools 14 7 1 3 Installation Safety Precautions 14 7 2 Installation Steps 15 7 2 1 Equipment Location 15 7 2 2 Equipment Mounting 15 7 2 3 Equipment Grounding 15 7 2 4 DC Connection...

Page 6: ...e of the system 1 1 MANUAL SYMBOLS Warning Indicates information provided to protect the user against personal injury and or safety hazards Caution Indicates information provided to protect the user against safety hazards and or possible equipment damage Important Indicates information provided as an installation or operating instruction or tip as well as general important installation and system ...

Page 7: ...cabinet system is Hi Pot tested to UL standards at our facility prior to shipment Sales support for future equipment needs or upgrades is provided by our regional sales staff and qualified representatives All technical questions and service issues should be directed to our main office by dialing the number listed below This is a 24 hour 7 day service number After normal working hours please leave ...

Page 8: ...to install or service this equipment System installation and maintenance should always be performed with heavily insulated tools It is also recommended to wear rubber gloves boots and use insulating mats to stand on when working on this equipment Always wear eye protection when installing or maintaining batteries and or power equipment Battery cabinet systems are extremely heavy Use a minimum of t...

Page 9: ...moved prior to installing or servicing this system Do not open or mutilate batteries Opened or severely damaged batteries can release toxic electrolyte which is harmful to the skin and eyes Never lay loose cables metal parts or tools on top of batteries Under certain conditions batteries can vent potentially explosive gas hydrogen Never enclose batteries or battery cabinets in a sealed room ...

Page 10: ...cable notations on the delivery receipt before signing and file a damage report with the carrier 4 3 CONCEALED DAMAGE Within 3 to 30 days of receipt depending on courier unpack the system and check for any concealed damage Check the materials received against the detailed packing list to verify the quantity and the condition as complete and satisfactory Note any damage to the internal packaging th...

Page 11: ...r fails the batteries will discharge in order to provide the necessary backup power to the load It is the responsibility of the customer to make sure the batteries are not discharged below manufactures recommendations After any battery discharge has occurred the batteries should be recharged as soon as possible Batteries will be damaged if not properly recharged right away See the UPS manual for m...

Page 12: ...ize Copper Wire Size Aluminum Wire Size Up to 200 Amps 6 AWG 4 AWG 201 300 Amps 4AWG 2 AWG 301 400 Amps 3AWG 1 AWG 401 500 Amps 2 AWG 1 0 AWG 501 600 Amps 1AWG 2 0 AWG 6 3 DC OUTPUT Please refer to system drawings for model specific information Voltage 12 480 VDC Nominal Circuit Breaker UL Listed 600 VDC rated See system drawings for details Fuse Type A50QS A50P or equivalent for 384VDC Nom bus or...

Page 13: ...s is required in front and behind the cabinet This refers to obstruction of ventilation only Clearance around the equipment should be as suggested by NEC and or all applicable national and local codes Under certain conditions batteries can vent potentially explosive gas hydrogen Never enclose batteries or battery cabinets in a sealed room Batteries should be stored no longer than three months at 2...

Page 14: ...ment of hand tools o Digital voltmeter 7 1 3 INSTALLATION SAFETY PRECAUTIONS Before proceeding with system installation be sure to review and understand all of the SAFETY PRECAUTIONS in this manual DC VOLTAGE WARNING Hazardous DC voltages are present in the system This hazard will always be present in a battery system including when it is offline Accidental short circuit of the positive and negati...

Page 15: ...the recommended hardware 4 Move the cabinet back into place align holes and tighten hardware 5 Should any drilling be performed on this equipment make sure all exposed batteries and connections are completely covered using insulated type mats 7 2 3 EQUIPMENT GROUNDING Terminate a cabinet ground wire from the main building ground source to the supplied 6 300MCM mechanical lug located on the breaker...

Page 16: ...BC34 BATTERY CABINET 10 13 2014 16 755 00114 R04 ...

Page 17: ...r bus bars Review the supplied cabinet drawing for information on the battery cabinet output All cables should be sized per Sections 6 2 and 6 3 of this document Refer to the UPS or charger manual for wiring external batteries Note Make sure any charging source is disconnected before making these connections 5 Connect the cable that was left off during shipment and install as shown on the wiring d...

Page 18: ...he supplied wiring drawing found inside the battery cabinet door to verify the cabinet wiring 10 Reconnect the cables to battery and make sure the connections are properly torqued 11 Reconnect any removed string jumpers and make sure the connections are properly torqued 12 Check the battery string voltage at input side of the circuit breaker Before proceeding with system maintenance be sure to rev...

Page 19: ...BC34 BATTERY CABINET 10 13 2014 19 755 00114 R04 13 Reconnect the UPS to the battery string by turning on closing the circuit breaker in the battery cabinet ...

Page 20: ... injury to person or property or any other incidental or consequential loss is available This LIMITED WARRANTY shall not be deemed to have failed of its essential purpose so long as C C Power Inc is willing and able to repair or replace defective parts in the manner prescribed in this LIMITED WARRANTY Certain integrated products which are not manufactured by C C Power will be warranted by the appl...

Page 21: ...C C Power Inc 395 Mission Street Carol Stream IL 60188 Phone 630 617 9022 www ccpower com ...

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