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BC34

 

B

ATTERY 

C

ABINET

 

 
10/13/2014 

 

15 

755-00114 R04 

7.2

 

I

NSTALLATION 

S

TEPS

 

 

7.2.1

 

E

QUIPMENT 

L

OCATION

 

Prior to installation, verify floor loading requirements and all applicable codes pertaining to the 
related equipment. Environmental conditions should also be reviewed.  Battery systems require 
an  area  with  proper  ventilation  and  cooling.  An  ambient  temperature  between  20°C  to  25°C 
(68°F to 77°F) is recommended for optimum battery life and performance. The cabinet has vent 
holes  located  at  the  front  and  rear  of  the  system.  Never  install  the  cabinet  into  a  sealed 
enclosure. Clearance around the equipment should be as suggested by NEC and/or all applicable 
national and local codes. 

 

7.2.2

 

E

QUIPMENT 

M

OUNTING

 

 

1.

 

The battery cabinet is equipped with pallet jack or forklift access opening in the front and 
rear of the cabinet. Move the equipment into the desired location and set in place.  

2.

 

On the floor in the desired location, mark the location of the 4 mounting holes found at the 
bottom  of  the  2  cabinet  legs.  You  may  also  use  the  bottom  view  layout  drawing  for  this; 
however the results may not be as accurate. 

3.

 

Move the cabinet out of the way and drill holes for the recommended hardware. 

4.

 

Move the cabinet back into place, align holes, and tighten hardware.  

5.

 

Should  any  drilling  be  performed  on  this  equipment,  make  sure  all  exposed  batteries  and 
connections are completely covered using insulated type mats. 

 

7.2.3

 

E

QUIPMENT 

G

ROUNDING

 

 

 
Terminate  a  cabinet  ground  wire  from  the  main  building  ground  source  to  the  supplied  #6-
300MCM mechanical lug located on the breaker pan. See section 6.2 for sizing recommendations. 
Wire should be sized per NEC and/or all applicable national and local codes. 

 

Before installing or maintaining this system, it is extremely important to read this 
manual  and  be  sure  that  all  system  drawings  and  schematics  are  reviewed  and 
clearly understood. If there are any questions concerning this manual or any of the 
installation  or  maintenance  procedures  and/or requirements  please  contact  a  C&C 
Power representative before proceeding. 

 

Under  certain  conditions,  batteries  can  vent  potentially  explosive  gas  (hydrogen). 
Never enclose batteries or battery cabinets in a sealed room. 

 

Battery cabinet systems are extremely heavy. Use a minimum of two people when 
unloading and setting equipment in place. 

 

All system ground wires should be derived from the main building ground source. 

 

For multi cabinet systems, each cabinet needs to have a designated cabinet ground 
wire derived from the main building ground source. 

Summary of Contents for BC34

Page 1: ...Mitsubishi Electric Power Products Inc BC34 Battery Cabinet Installation Operation Maintenance Manual Built for Mitsubishi Electric Power Products Inc by ...

Page 2: ...10 13 2014 2 755 00114 R04 ...

Page 3: ...wer Products Inc for use in conjunction with equipment provided by C C Power Inc unauthorized reproduction in whole or in part without written permission of C C Power Inc is prohibited Copyright 2015 C C Power Inc All rights reserved C C Power Inc 395 Mission Street Carol Stream IL 60188 www ccpower com Technical Support Phone 630 617 9022 Email support ccpower com ...

Page 4: ...10 13 2014 4 755 00114 R04 ...

Page 5: ...view 11 6 System Specifications 12 6 1 Batteries 12 6 2 System Grounding 12 6 3 DC Output 12 6 4 General Specifications 13 7 Installation 14 7 1 Preparation 14 7 1 1 Equipment Inspection 14 7 1 2 Necessary Equipment and Tools 14 7 1 3 Installation Safety Precautions 14 7 2 Installation Steps 15 7 2 1 Equipment Location 15 7 2 2 Equipment Mounting 15 7 2 3 Equipment Grounding 15 7 2 4 DC Connection...

Page 6: ...e of the system 1 1 MANUAL SYMBOLS Warning Indicates information provided to protect the user against personal injury and or safety hazards Caution Indicates information provided to protect the user against safety hazards and or possible equipment damage Important Indicates information provided as an installation or operating instruction or tip as well as general important installation and system ...

Page 7: ...cabinet system is Hi Pot tested to UL standards at our facility prior to shipment Sales support for future equipment needs or upgrades is provided by our regional sales staff and qualified representatives All technical questions and service issues should be directed to our main office by dialing the number listed below This is a 24 hour 7 day service number After normal working hours please leave ...

Page 8: ...to install or service this equipment System installation and maintenance should always be performed with heavily insulated tools It is also recommended to wear rubber gloves boots and use insulating mats to stand on when working on this equipment Always wear eye protection when installing or maintaining batteries and or power equipment Battery cabinet systems are extremely heavy Use a minimum of t...

Page 9: ...moved prior to installing or servicing this system Do not open or mutilate batteries Opened or severely damaged batteries can release toxic electrolyte which is harmful to the skin and eyes Never lay loose cables metal parts or tools on top of batteries Under certain conditions batteries can vent potentially explosive gas hydrogen Never enclose batteries or battery cabinets in a sealed room ...

Page 10: ...cable notations on the delivery receipt before signing and file a damage report with the carrier 4 3 CONCEALED DAMAGE Within 3 to 30 days of receipt depending on courier unpack the system and check for any concealed damage Check the materials received against the detailed packing list to verify the quantity and the condition as complete and satisfactory Note any damage to the internal packaging th...

Page 11: ...r fails the batteries will discharge in order to provide the necessary backup power to the load It is the responsibility of the customer to make sure the batteries are not discharged below manufactures recommendations After any battery discharge has occurred the batteries should be recharged as soon as possible Batteries will be damaged if not properly recharged right away See the UPS manual for m...

Page 12: ...ize Copper Wire Size Aluminum Wire Size Up to 200 Amps 6 AWG 4 AWG 201 300 Amps 4AWG 2 AWG 301 400 Amps 3AWG 1 AWG 401 500 Amps 2 AWG 1 0 AWG 501 600 Amps 1AWG 2 0 AWG 6 3 DC OUTPUT Please refer to system drawings for model specific information Voltage 12 480 VDC Nominal Circuit Breaker UL Listed 600 VDC rated See system drawings for details Fuse Type A50QS A50P or equivalent for 384VDC Nom bus or...

Page 13: ...s is required in front and behind the cabinet This refers to obstruction of ventilation only Clearance around the equipment should be as suggested by NEC and or all applicable national and local codes Under certain conditions batteries can vent potentially explosive gas hydrogen Never enclose batteries or battery cabinets in a sealed room Batteries should be stored no longer than three months at 2...

Page 14: ...ment of hand tools o Digital voltmeter 7 1 3 INSTALLATION SAFETY PRECAUTIONS Before proceeding with system installation be sure to review and understand all of the SAFETY PRECAUTIONS in this manual DC VOLTAGE WARNING Hazardous DC voltages are present in the system This hazard will always be present in a battery system including when it is offline Accidental short circuit of the positive and negati...

Page 15: ...the recommended hardware 4 Move the cabinet back into place align holes and tighten hardware 5 Should any drilling be performed on this equipment make sure all exposed batteries and connections are completely covered using insulated type mats 7 2 3 EQUIPMENT GROUNDING Terminate a cabinet ground wire from the main building ground source to the supplied 6 300MCM mechanical lug located on the breaker...

Page 16: ...BC34 BATTERY CABINET 10 13 2014 16 755 00114 R04 ...

Page 17: ...r bus bars Review the supplied cabinet drawing for information on the battery cabinet output All cables should be sized per Sections 6 2 and 6 3 of this document Refer to the UPS or charger manual for wiring external batteries Note Make sure any charging source is disconnected before making these connections 5 Connect the cable that was left off during shipment and install as shown on the wiring d...

Page 18: ...he supplied wiring drawing found inside the battery cabinet door to verify the cabinet wiring 10 Reconnect the cables to battery and make sure the connections are properly torqued 11 Reconnect any removed string jumpers and make sure the connections are properly torqued 12 Check the battery string voltage at input side of the circuit breaker Before proceeding with system maintenance be sure to rev...

Page 19: ...BC34 BATTERY CABINET 10 13 2014 19 755 00114 R04 13 Reconnect the UPS to the battery string by turning on closing the circuit breaker in the battery cabinet ...

Page 20: ... injury to person or property or any other incidental or consequential loss is available This LIMITED WARRANTY shall not be deemed to have failed of its essential purpose so long as C C Power Inc is willing and able to repair or replace defective parts in the manner prescribed in this LIMITED WARRANTY Certain integrated products which are not manufactured by C C Power will be warranted by the appl...

Page 21: ...C C Power Inc 395 Mission Street Carol Stream IL 60188 Phone 630 617 9022 www ccpower com ...

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