Mitsubishi Electric AJ65BTS-RPH User Manual Download Page 1

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User’s Manual

AJ65BTS-RPH

Thank you for buying the Mitsubishi general-purpose programmable
logic controller MELSEC-A series.

CC-Link System

Spring Clamp Termnal Block Type

Repeater Hub Module

Prior to use, please read both this manual and related manuals
thoroughly and familiarize yourself with the product.

MODEL

AJ65BTS-RPH-U

MODEL

CODE

13JP97

IB(NA)-0800346-B(0612)MEE

Summary of Contents for AJ65BTS-RPH

Page 1: ...oller MELSEC A series 2006 MITSUBISHI ELECTRIC CORPORATION CC Link System Spring Clamp Termnal Block Type Repeater Hub Module Prior to use please read both this manual and related manuals thoroughly and familiarize yourself with the product MODEL AJ65BTS RPH U MODEL CODE 13JP97 IB NA 0800346 B 0612 MEE ...

Page 2: ...These SAFETY PRECAUTIONS classify the safety precautions into two categories DANGER and CAUTION Depending on circumstances procedures indicated by may also be linked to serious results In any case it is important to follow the directions for usage Store this manual in a safe place so that you can take it out and read it whenever necessary Always forward it to the end user Indicates that incorrect ...

Page 3: ...operation and damage to or deterioration of the product z Do not install the control wires or communication cables together with the main circuit or power wires Keep a distance of 100mm 3 94inch or more between them Not doing so could result in malfunctions due to noise z Do not directly touch the module s conductive parts Doing so may cause malfunctions or failure of the module z Fix the module s...

Page 4: ...e Foreign matter can cause a fire failure or malfunction z Be sure that the communication cable connected to the module is kept in the duct or is fixed with cramps Failure to do so may cause a damage to the module or cables due to dangling shifting or inadvertent handling of cable or malfunction because of bad cable contacts z Do not install the control lines together with the communication cables...

Page 5: ...e module fixing screws and attaching removing the module Not doing so can cause the module to fail or malfunction z Do not install remove the terminal block more than 50 times after the first use of the product IEC 61131 2 compliant z Before handling the module make sure to touch a grounded metal object to discharge the static electricity from the human body Failure to do say cause a failure or ma...

Page 6: ...B NA 0800346 B SAFETY PRECAUTIONS About the Manual Section 2 2 2 3 3 1 3 2 4 2 1 This manual confers no industrial property rights or any rights of any other kind nor does it confer any patent licenses Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual Correction ...

Page 7: ... Specifications of connection cable 17 3 4 Maximum transmission distance 18 4 PROCEDURE UP TO START OF DATA LINK 19 4 1 Procedure up to start of data link 19 4 2 Mounting and installation 20 4 2 1 Cautions on handling 20 4 2 2 Installation environment 25 4 3 Names and settings of parts 26 4 4 Connection of module through CC Link dedicated cable 30 4 5 Check for state of connection line test 31 5 T...

Page 8: ...on of CC Link Modules in Chapter 3 EMC Directive and Low Voltage Directive of the User s Manual Hardware of the CPU module used Related Manual Manual name Manual No Model code CC Link System Master Local Module Type AJ61BT11 A1SJ61BT11 User s Manual IB 66721 13J872 CC Link System Master Local Module Type AJ61QBT11 A1SJ61QBT11 User s Manual IB 66722 13J873 CC Link System Master Local Module User s ...

Page 9: ...the data link system One station is required for each system Local station Station which has a sequencer CPU and can communicate with the master station and the other local stations Remote I O station Remote station processing only information in unit of bit AJ65BTB1 16D AJ65SBTB1 16D etc Remote device station Remote station processing only information in unit of bit and in unit of word AJ65BT 64A...

Page 10: ...T11 A1SJ61BT11 AJ61QBT11 and A1SJ61QBT11 when these are used as the local station Intelligent device module Module allowing transient transmission such as AJ65BT R2 Product name Quantity AJ65FBTA RPH module 1 Terminating resistor kit 1 For a trunk line Bar terminal type 110Ω brown brown brown 1 For a trunk line Bar terminal type 130Ω brown orange brown 1 For a branch line Y terminal type 110Ω brow...

Page 11: ...ines in the CC Link system 1 Star topology wiring T branch with 8 branch lines segments available in CC Link system By placing the AJ65BTS RPH between modules of the CC Link system star topology wiring T branch with up to 8 branch lines segments can be used in the CC Link system of all transmission rates 10Mbps 5Mbps 2 5Mbps 625kbps and 156kbps IN OUT Master station Remote I O station Repeater AJ6...

Page 12: ...ecause screw tightening is not needed working steps can be reduced b The terminal block can be installed to or removed from the module which reduces the maintenance cost and improves the maintainability c All the operation and wiring parts are placed on the module front allowing easier operation and wiring 4 Improved maintenability by system separation By using the AJ65BTS RPH any of the systems c...

Page 13: ... AJ65BTS RPH Master station 1 Segment Remote I O station Remote I O station Local station Remote I O station Remote device station Remote device station Remote device station Intelligent device station Intelligent device station Terminating resistor indispensable Terminating resistor indispensable Repeater AJ65BTS RPH Repeater AJ65BTS RPH Repeater AJ65BTS RPH Segment 1st stage Segment 2nd stage 2 ...

Page 14: ...cables Category Module types Slave station Remote I O station Remote device station Intelligent device station Local station Repeater AJ65BTS RPH AJ65FBTA RPH AJ65SBT RPT AJ65SBT RPS RPG AJ65BT RPI 10A 10B Bridge AJ65SBT CLB Connector name Applicable cable Terminal resistance CC Link version Name Trunk line side Ver 1 00 CC Link dedicated high performance cable 130Ω CC Link dedicated cable 110Ω Ve...

Page 15: ... the figure below When the QJ61BT11N QJ61BT11 module are used any module can be used irrespective of the version a Rating plate of AJ61BT11 or AJ61QBT11 b Rating plate of A1SJ61BT11 or A1SJ61QBT11 PROGRAMMABLE CONTROLLER DATE MADE IN JAPAN BD992C077H01 yymm B Year and month of manufacture Use a master module of 9707 or later Function version Conformed standard MODEL POWER DATE MADE IN JAPAN BD992C...

Page 16: ... in the other systems For details refer to the User s Manual of the applicable master module 3 Max number of stages connected to configure segment Use of AJ65BTS RPH enables communication between the master station located in a segment and a remote station located in a segment apart by 2 stages max from the segment where the master station exists Master station Terminating resistor Terminating res...

Page 17: ...s and the number of connected stages Table 2 3 Max number of repeaters when using different models Combination pattern Max number of repeaters Max number of stages AJ65BTS RPH AJ65FBTA RPH AJ65SBT RPT AJ65SBT RPS AJ65SBT RPG AJ65BT RPI 10A 10B 1 1 2 3 1 2 2 1 2 1set 2 1 2 1set 1 2 1set 1 2 1set 3 1 2 1set 1 2 1set 4 2 4 2set 4 5 2 2 1set 3 6 2 2 1set 7 2 1set 2 1set 2 8 2 1set 2 1set 2 1set 2 1set...

Page 18: ...modules can be connected For details refer to the user s manual of the master module used Ex A CC Link system with combination pattern 3 is built Segment Master station AJ65BTS RPH AJ65BT RPI Remote station AJ65BT RPI For combination pattern 3 4 2 sets or more AJ65BT RPIs are not connectable Segment 1st stage Segment 2nd stage Segment 3rd stage Up to 64 modules can be connected in a segment ...

Page 19: ...nt Segment 1st stage Segment 2nd stage Remote station AJ65BTS RPH or AJ65FBTA RPH One module AJ65BT RPI Two modules one set Master station Segment Segment 1st stage Segment 2nd stage Remote station AJ65BTS RPH or AJ65FBTA RPH One module AJ65SBT RPS or AJ65SBT RPG Two modules one set IN OUT IN OUT Master station Segment Segment 1st stage Segment 2nd stage Segment 3rd stage Segment 4th stage Remote ...

Page 20: ...e set Master station Segment Segment 1st stage Segment 2nd stage Remote station AJ65SBT RPS Two modules one set AJ65SBT RPG Two modules one set IN OUT IN OUT Master station Segment Segment 1st stage Segment 2nd stage Segment 3rd stage Remote station AJ65SBT RPT Up to two modules AJ65BT RPI Two modules one set Master station Segment Segment 1st stage Segment 2nd stage Remote station AJ65SBT RPS or ...

Page 21: ...11 i Combination pattern 9 Master station Segment Segment 1st stage Segment 2nd stage Remote station AJ65BTS RPH One module AJ65FBTA RPH One module ...

Page 22: ...stance Conforming to JIS B 3502 IEC 61131 2 Frequency Acceleration Amplitude Sweep count Under intermittent vibration 10 to 57Hz 0 075mm 0 003inch 10 times each in X Y Z directions for 80min 57 to 150Hz 9 8m s2 Under continuous vibration 10 to 57Hz 0 035mm 0 001inch 57 to 150Hz 4 9m s2 Shock resistance Conforming to JIS B 3502 IEC 61131 2 147m s2 3 times in each of 3 directions X Y Z Operating amb...

Page 23: ...generation in the environment Pollution level 2 is when only non conductive pollution occurs A temporary conductivity caused by condensation must be expected occasionally 3 Do not use or store the PLC in the environment where the pressure is higher than the atmospheric pressure at sea level Otherwise malfunction may result To use the PLC in a high pressure environment contact your local Mitsubishi...

Page 24: ... 2 3 2 Connection position Trunk line side No restriction compliant with the CC Link specifications Branch line side Connect to the end of the branch line segment end Max number of stages connected to configure segment AJ65BTS RPH only Refer to Section 2 3 3 2nd stage Combination of AJ65BTS RPH and AJ65SBT RPT Refer to Section 2 3 4 3rd stage Combination of AJ65BTS RPH and one of AJ65FBTA RPH AJ65...

Page 25: ...within 5 Current 0 36A TYP 24V DC Noise durability Simulator noise of 500 Vp p obtained by a noise simulator using noise width of 1 s and noise frequency of 25 to 60 Hz Maximum voltage 500V AC for 1 minute between all DC external terminals and ground Insulation resistance 10M or higher measured with a 500V DC insulation resistance tester Protection of degree IP2X External dimensions 197 4mm 7 77in...

Page 26: ...bishi Electric Engineering Co Ltd For CC Link dedicated cables 0 3 to 1 65mm2 Tool for bar type solderless terminals FA NH65A Bar type solderless terminal TE0 5 10 NICHIFU TERMINAL MFG Co Ltd For CC Link dedicated cables 0 3 to 0 5mm2 TE0 75 10 For power supply cables 0 75mm2 TE1 0 10 For power supply cables 1 0mm2 TE1 5 10 For power supply cables 1 5mm2 TE2 5 12 For power supply cables 2 5mm2 2 T...

Page 27: ...ink dedicated cable is used the performance of the CC Link system cannot be guaranteed For the CC Link cable specifications and any other inquiries refer to the following CC Link Partner Association website http www cc link org For details refer to the CC Link cable wiring manual issued by the CC Link Partner Association REMARK ...

Page 28: ...nly It varies depending on the transmission rate For details refer to the user s manual of the master module used The station to station cable length for the repeater is the same as that for the remote I O station No of stages for segment connection Maximum transmission distance for one segment is added for each additional stage connection Master station Remote station Repeater Transmission rate 1...

Page 29: ...for you to understand the procedure of the entire CC Link system refer to the User s Manual of the applicable master module Refer to Section 4 2 Start Start the system Completion Install the AJ65BTS RPH module Refer to Section 4 3 Set the switches of the module Refer to the User s Manual of the applicable master module Refer to Section 4 4 Connect the modules using CC Link dedicated cables Refer t...

Page 30: ...c components Doing so may cause malfunctions or failure of the module z Fix the module securely with screws Tighten the screws securely within the specified torque range Undertightening can cause a drop short circuit or malfunction Overtightening can cause a drop short circuit or malfunction due to damage to the screw or module z Always earth the FG terminal to the protective earth conductor Other...

Page 31: ...lure to do so may cause malfunctions due to noise z Do not disassemble or modify the modules Doing so could cause failure erroneous operation injury or fire z Before cleaning retightening the terminal block or module fixing screws or installing removing a module be sure to shut off all phases of the external power supply used in the system Not doing so can cause the module to fail or malfunction z...

Page 32: ... the DIN rail securely and push the module into the DIN rail Push the module until the lower hook of the module clicks 4 When installing the AJ65BTS RPH module on the control panel to improve the ventilation and facilitate the replacement of the module provide a distance of 60 mm 2 36inch or longer between the upper and lower surfaces of the module and the structural members or parts 5 Install the...

Page 33: ...ystems through cables of 2 mm2 or larger across FG terminals of the remote station in each system or across grounds of the control panel to which the remote station is grounded Method2 Use CC Link cables of 10 m 32 79ft or longer between the systems Repeater Hub AJ65BTS RPH Source of high frequency noise Serov inverter To the ground Remote station Remote station Remote station System 2 Control pan...

Page 34: ...r terminals pay attention to the following 1 Select a bar terminal suitable for the cable size 2 Use an appropriate crimp tool to crimp the bar terminal 3 Insert the cable so that cable cores will stick out 0 to 0 5mm from the sleeve edge 4 Check the appearance of the bar terminal after crimping If it is not crimped properly or is damaged on the side do not use the terminal See the following illus...

Page 35: ... insertion hole 1 For use of bar terminals the cable can be inserted without pressing the open close button b Disconnecting the cable While fully pressing the open close button with the flat head screwdriver pull out the cable 4 2 2 Installation environment For installation environment refer to Section 3 1 Insertion hole Open close button Open close button Open close button ...

Page 36: ...26 4 3 Names and settings of parts The names of parts of the AJ65BTS RPH module indication statuses of LEDs and settings of switches are described below 6 6 7 2 3 4 5 1 ...

Page 37: ...o the LINK IN or LINK OUT of the trunk line RD LINK IN OUT ON Data are being received from the LINK IN or LINK OUT of the trunk line OFF Data are not being received from the LINK IN or LINK OUT of the trunk line ERR ON Transmission rate setting out of range error or communication error occurred Flickering Terminating resistor is missing The module and CC Link cables are affected by noise Or the tr...

Page 38: ...etting value Transmission rate bps 0 156k 1 625k 2 2 5M 3 5M 4 10M Other than 0 to 4 Cannot be set If set to other than 0 to 4 the ERR LED is turned on and data are not transferred 3 Power terminal block Connects the module power supply 24V DC and the ground cable FG Functional Ground Terminals are assigned as follows 4 Communication terminal block Trunk line side Connects the transmission lines o...

Page 39: ...e side Connects the transmission lines on the branch line side LINK 1 to 8 Terminals are assigned as follows 6 Module fixing hole Screw hole for fixing the module 7 Terminal block fixing screw Screw for fixing the terminal block POINT Set the same transmission rate as that of the master station DA DB DG SLD ...

Page 40: ...t is not located at the end of the segment In addition connect the shielding wire of the CC Link dedicated cable to SLD of each module and ground both ends via FG The interval between SLD and FG is connected in the module in advance 3 Connect the included terminating resistor to the AJ65BTS RPH when the trunk line side is connected to a station that is located at the end of the segment Select a ty...

Page 41: ...cause whether or not a master station can establish a data link with a particular slave station can be checked by the connection status check circuit test an error module can be identified For the connection status check circuit test perform the circuit test 1 of the master module If an error is detected perform the circuit test 2 of the master module For the details of circuit tests 1 and 2 refer...

Page 42: ...the external power supply Refer to Chapter 5 1 to perform troubleshooting Refer to Chapter 5 2 to perform troubleshooting NO YES YES NO Perform the circuit test 1 of the master module Completion Completion Perform the circuit test 2 of the master module Any error detected in the circuit test 1 Any error detected in the circuit test 2 ...

Page 43: ...description of the problem Didn t the ERR LED light up or blink Did the RD LINK IN OUT LED light up Did the RD LINK1 to 8 LEDs of the branch line used in the circuit test 2 light up Refer to Chapter 5 3 to perform troubleshooting Refer to Chapter 5 4 to perform troubleshooting Refer to Chapter 5 5 to perform troubleshooting ...

Page 44: ... lit while the module power is ON 2 in this chapter 3 The ERR LED lighted up or blinked 3 in this chapter 4 The RD LINK IN OUT LED does not light up during data link 4 in this chapter 5 The RD LINK 1 to 8 LEDs corresponding to the data linking branch lines do not light up 5 in this chapter YES The POWER LED does not light up Was the module power turned on Is power supply voltage correct Refer to S...

Page 45: ...he ERR LED lights up or blinks Completion Is the transmission rate of AJ65BTS RPH set in the valid range Refer to Section 4 3 Is the connection of the communication cable and terminating resistor correct Refer to Section 4 4 Is there any noise source around the AJ65BTS RPH or communication cable Refer to 4 and 5 in this chapter to perform troubleshooting Correct the transmission rate setting of AJ...

Page 46: ... trunk line side connected correctly Refer to Section 4 4 Is there any noise source around the AJ65BTS RPH or communication cable The hardware may have a defect Contact your local Mitsubishi representative explaining a detailed description of the problem Correct the transmission rate setting of AJ65BTS RPH to the same as the master station Refer to Section 4 3 Connect the communication cable of th...

Page 47: ... connected correctly Refer to Section 4 4 Is there any error on the remote station Is there any noise source around the AJ65BTS RPH or communication cable The hardware may have a defect Contact your local Mitsubishi representative explaining a detailed description of the problem Correct the transmission rate setting of the remote station to the same as AJ65BTS RPH Refer to Section 4 3 Correct the ...

Page 48: ...ernal dimensions of AJ65BTS RPH module is shown below Mounting pitch 188 4 0 2 7 42 0 008 37 1 46 2 4 5 32 7 1 29 DIN rail center 197 5 7 78 Mounting pitch 65 2 56 20 5 28 5 1 12 45 5 1 79 9 0 35 mm inch 2 0 18 2 20 0 008 56 0 2 0 81 ...

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