8
SERVICE BRAKE.
The service brake is activated by releasing the forward/reverse speed
control pedal.
EMERGENCY BRAKE.
To stop the machine press the brake pedal (n°2 PIC.2).
PARKING BRAKE.
Press the brake pedal (n°2 PIC.2).
Pull the lever (n°3 PIC.2) and then release all.
To disconnect the parking brake slightly press the pedal (n°2 PIC.2)
and push the lever (n°3 PIC.2) back to its original position.
SAFETY DEVICES AND PARTS.
WARNING ! The safety parts and devices must not be tampered with.
They can be removed only when executing maintenance operations.
HOOD. The hood is a mobile part connected to the machine frame by
mean of hinges. It prevents access to moving parts. It is also an
acoustic and thermic insulator. The machine can not be operated when
the hood is raised.
HOOD SUPPORTING ROD. The hood supporting rod is a mechanical
safety device. When executing maintenance operations, fix the rod to
the hood to prevent it from falling.
TOTAL STOP KEY SWITCH. The total stop key switch is an electric
safety device. It cuts off all electric parts while the hood is open. To re-
activate the machine, close the hood and insert the key into the switch.
PERIODIC MAINTENANCE.
CHECK OPERATOR
AUTHORISED
SERVICE CENTRE
Brush state.
EVERY 10 HRS.
*
Filters state.
EVERY 10 HRS.
*
Brake adjustment
EVERY 100 HRS
*
Belt tension.
*
EVERY 200 HRS
Side brush adjustment.
EVERY 50 HRS.
*
Hydraulic oil.
EVERY 50 HRS.
*
REPLACE
Filters.
EVERY 300 HRS
*
Flaps *
EVERY
300
HRS
Brushes
*
WHEN WORN OUT
IMPORTANT RULES TO BE FOLLOWED WHEN
SERVICING THE MACHINES.
•
Before servicing the machine, disconnect the machine from its power
source:
Kleen Sweep 45 G: Disconnect the spark plug and the starting
battery clamp.
Kleen Sweep 45 E: Disconnect the connector (n°1 pic.6).
REPLACING THE FILTERS
Shake the filters (n°4 PIC.7) thoroughly.
Remove the nuts and washers (n°2 PIC.7).
Remove the filters holder/cover (n°3 PIC.7).
Change the filters (n°4 PIC.7), making sure the seals are in the
correct position, and the filter collar is correctly fitted inside the hole
in the sweeper frame.
Put the filters holder/cover back on and tighten it down, checking
that the filters are located in their seating.
Replace all the components removed, then tighten all screws.
ADJUSTING THE SIDE BRUSH
Adjust the screw (n°1 PIC.8).
HYDRAULIC TRANSMISSION OIL
Check the oil tank level every 50 hours of operation.
When topping up or when replacement of oil is necessary, you must
ask for advise from your nearest authorised service centre.
VIBRATIONS
The level of vibrations to which the operator is subjected is below the
maximum level allowed by the CE DIRECTORY for industrial machinery
( CEE 89\392 ).
TROUBLESHOOTING GUIDE
KLEEN SWEEP 45
G
PROBLEM CAUSE SOLUTION
Battery flat.
1.Battery short-circuited.
2.Generator not
charging.
1.Have it replaced.
2.Have it checked.
The engine won’t
start although the
starter motor
operates correctly.
3.Accelerator down.
4.Choke down.
5.Spark plug dirty.
6.Engine oil level very
low.
3.Pull up to 1/3.
4.Pull up to maximum.
5.Replace it. .
6.Top up with oil.
The engine smokes
and is nosier than
usual.
7.Carburettor out of
adjustment.
8.Exhaust pipe broken.
7.Get the carburettor
setting adjusted.
8.Have it replaced.
The engine wont
start and the motor
doesn’t work.
9.Battery flat or faulty.
10.Starter motor faulty.
11.Contactor faulty.
12.Keyswitch faulty.
9.Recharge or have it
replaced.
10.Have it replaced.
11.Have it replaced.
12.Have it replaced.
KLEEN SWEEP 45
E
Shaker doesn’t
work.
1.Vibrator motor faulty.
2.Fuse blown.
3.ON/OFF push-button
faulty.
1.Have it replaced.
2.Have it replaced.
3.Have it replaced.
Battery won’t
charge.
4.Motors overloaded
because of extraneous
fragments causing
friction between
moving parts.
5.Electrolyte density too
low.
4.Remove foreign or
change seized bearings
.
.
.
5.Recharge the battery,
have it replaced if
necessary.
Everything stays off
when the key is
inserted.
6.Battery flat or faulty.
7.Fuse blown.
6.Recharge or replaced
it.
7.Have it replaced.
BOTH VERSIONS
Dust inside the
engine bonnet.
1.Filters broken or worn
out.
2.Seals not fitted under
filters.
1.Replace it .
2.Fit the seals.
The main brush
doesn’t clean
uniformly and leaves
material on the floor.
3.Brush raised.
4.Brush worn out.
5.Not enough pressure on
floor.
6.Material has
accumulated around
brush.
3.Lower it.
4.Adjust the lever or have
it replaced.
5.Increasing the spring
load.
6.Have it replaced.
The main brush
doesn’t turn.
7.Belt broken
8. Belt loose.
7.Have it replaced.
8.Check belt tensioner.
No suction when
moving.
9.Suction off.
10.Filters clogged.
9.Switch it on.
10.Shaker or replace them.
Material and dust
comes out of the
front.
11.Flap seal worn or
broken.
12.Flap stuck.
11.Have it replaced.
12.Have it replaced.
WARNING!
Any other type of service operation or test, with the exception of those
shown in the engine’s manual or the battery’s manual, must be carried out
by authorised personnel only.
WASTE MATERIAL.
FOR THE DUMPING OF WASTE MATERIAL SUCH AS OIL,
PLASTIC PARTS, BATTERIES, PACKING BOXES, PLEASE
CONTACT THOSE FACILITIES AUTHORISED FOR THE
DUMPING OF SPECIAL WASTE.
NOISE LEVEL
The level of noise has been measured to the level of the operator’s ear
and while the machine is working .
•
Kleen Sweep 45
G “ BRIGGS & STRATTON “.
The maximum value read is 86 dB.
•
Kleen Sweep 45
G “ HONDA “.
The maximum value read is 86 dB.
•
Kleen Sweep 45
E.
The maximum value read is 78 dB.
