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MINOLTA-QMS magicolor 330, Service Manual

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magicolor 330 Large-Capacity Input Feeder Service Manual

LCIF-113

Section 10—Wiring Diagrams and Signal Information

Contents

10.1 Using Wiring Diagrams  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LCIF-114

10.2 Wiring Diagram Notations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LCIF-115

10.3 LCIF Master Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LCIF-116

10.4 BD1 MCU PWB´LVPS´Feeder PWB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LCIF-117

10.5 BD2 Feeder PWB´Feeder Cover Switch´Size Switches´Feeder Motor . . . . . . . . . . . . . . . . . . . . . LCIF-118

10.6 BD3 Feeder PWB´No Paper Sensors´Low Paper Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LCIF-120

10.7 BD4 Feeder PWB´Feed Solenoids´Turn Clutches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LCIF-122

Summary of Contents for magicolor 330

Page 1: ...magicolor 330 Large Capacity Input Feeder Service Manual November 2000 1750049 004B Service Service Service Service Service Service Service Servic e Service ...

Page 2: ... be registered in other coun tries QMS magicolor and the MINOLTA QMS logo are registered trademarks of MINOLTA QMS Inc Minolta is a trademark of Minolta Co Ltd Copyright Notice This manual is Copyrighted 2000 byMINOLTA QMS Inc One Magnum Pass Mobile AL 36618 All Rights Reserved This manual may not be copied in whole or in part nor transferred to any other media or language without the express writ...

Page 3: ...IF 30 4 5 Error Message Adjust OPT1 Bin LCIF 31 4 6 Error Message Adjust OPT3 Bin LCIF 32 4 7 Error Message Feeder Cover Missing LCIF 33 5 Performance Problems LCIF 35 5 1 Error Message Inoperative LCIF LCIF 37 5 2 Printer Error Prints Damaged When Fed From the LCIF LCIF 39 6 Engine Diagnostics LCIF 41 6 1 Running Engine Diagnostics LCIF 43 6 2 Using Diagnostics Test Prints LCIF 45 7 Disassembly a...

Page 4: ... 7 24 Tray No Paper Sensor PL22 2 31 LCIF 94 8 Locating P J Connectors LCIF 97 8 1 P J Location Table LCIF 98 8 2 P J Location Map LCIF 100 9 Parts List LCIF 101 9 1 Using the Parts List LCIF 103 9 2 Optional Feeder I PL20 1 LCIF 104 9 3 Optional Feeder II PL21 1 LCIF 106 9 4 Optional Feeder III PL22 1 LCIF 108 9 5 Optional Feeder IV PL22 2 LCIF 110 10 Wiring Diagrams and Signal Information LCIF 1...

Page 5: ...magicolor 330 Large Capacity Input Feeder Service Manual LCIF 1 Section 1 Introduction Contents 1 1 Symbols Used in This Manual LCIF 3 1 2 Tray Bin Naming Conventions LCIF 4 ...

Page 6: ...LCIF 2 magicolor 330 Large Capacity Input Feeder Service Manual ...

Page 7: ... indicate an operating or maintenance procedure practice or condition that is necessary to accomplish a task efficiently A Note may also provide additional information that is related to a specific subject or the results achieved through a previous action A Caution indicates an operating or maintenance procedure practice or condition that if not strictly observed could result in damage to or destr...

Page 8: ...anual student guide and engine diagnostics two names will be presented for each tray Please refer to the table below to avoid confusion in reference to these identifications Video Interface Error Messages Diagnostics and Manuals MPT Multipurpose Tray MSI Multipurpose Sheet Inserter Upper Tray Tray 1 OPT1 Bin Tray 2 OPT2 Bin Tray 3 OPT3 Bin Tray 4 ...

Page 9: ...pacity Input Feeder Service Manual LCIF 5 Section 2 Theory of Operation Contents 2 1 LCIF Power LCIF 6 2 2 LCIF Control LCIF 7 2 3 LCIF Error Message Table LCIF 10 2 4 LCIFMechanical Drive LCIF 11 2 5 LCIF Paper Pat LCIF 13 ...

Page 10: ...ing on the Main Power Switch applies AC line voltage to the Low Voltage PowerSupply LVPS The LVPS converts the AC line voltage to regulated 5VDC and 24VDC voltages The LVPS sends these voltages to the LCIF Feeder PWB The Feeder PWB uses these voltages to run LCIF logic sensors solenoids and the LCIF motor 110VAC 110VAC Main Power Switch 110VAC Low Voltage Power Supply Feeder PWB 5VDC 24VDC 5VDC 24...

Page 11: ...atus information to the Feeder PWB The Feeder PWB processes that information and shares it with the MCU PWB The MCU compares the information to timing tables stored in ROM Acting on the results of the processing the MCU PWB sends com mands to the Feeder PWB which in turn sends commands to the various LCIF components switching on the Feeder Motor or switching off a solenoid Feeder PWB MCU PWB High ...

Page 12: ...tions executes commands sent from the MCU PWB and sends information back to the MCU PWB All LCIF components are connected directly to the Feeder PWB 2 Feeder Cover Switches Two switches wired in series that monitor the Feeder Cover position 3 Feeder Motor Provides mechanical drive for the three LCIF Paper Feeders Feeder Chute Switches Feeder PWB Feeder Chute Switch Feeder Chute Feeder Motor RS1788...

Page 13: ...of paper in the Tray This is a magnetic sensor As the paper stack in the Tray grows smaller the metal Bottom Plate raises At a specific point the Bottom Plate actuates the magnetic Low Paper Sensor The MCU PWB interprets this signal as the paper level of the Tray is getting low Each Tray has a Low Paper Sensor 7 Feed Solenoids Transmits Feed Motor drive to the Feed Rolls Each Tray has a Feed Solen...

Page 14: ... paper Logic control on the MCU PWB detected that the No Paper Sensor in Tray 1 is actuated When logic selects feed ing fromTray 1 Stops after print cycle finishes No new paper feeds Load paper Upper Tray Adjust OPT3 Bin There is a problem with OPT Bin Logic control on the MCU PWB did not detect a Paper Tray installed in OPT3 bin When the printerselects a Feeder Inhibits print cycle Reseat the cas...

Page 15: ...ar Assembly transmits the Feeder Motor drive to Idler Gear 1 in each of the three Tray Drive Assemblies Idler Gear 1 routes drive to the Feed Solenoid and to Idler Gear 2 The Feed Solenoid controls drive to the Feed Gear which in turn transmits drive to the Feed Roll Assembly and to the Feed Rolls Idler Gear 2 and Idler Gear 3 transmit drive to the Turn Roll Clutch The Turn Roll Clutch controls dr...

Page 16: ...ive to the Feed Rolls and to the Turn Rolls The LCIF has three Feeder Drive Assemblies one for each of the paper trays Each Drive Assembly contains a number of components Feed Solenoid controls drive to the Feed Roll Assembly Feed Roll Assembly drives the Feed Rolls Turn Roll Clutch controls drive to the Turn Roll Assembly Turn Roll Assembly drives the Turn Rolls Feeder Motor Feeder Gear Assembly ...

Page 17: ...the start of a print cycle the OPT1 Tray Feed Roll moves a single sheet of paper out of OPT1 Tray and into the OPT1 Tray Turn Roll The OPT1TrayTurn Roll drives the sheet of paper up into the Upper Tray Turn Roll Upper Tray Turn Roll drives the sheet of paper into the Base Engine Pre Registration Roll The remaining paper path is identical to paper that is fed from eitherUpper Tray or from the MSI R...

Page 18: ...The position of the Actuator presses a unique sequence of Paper Size Sensor switches The sequence of actuated switches signals the MCU PWB that a specific paper size is installed inOPT1 Tray 2 OPT1 bin Framework that is installed at the top ofthe LCIF OPT1 Tray slides into OPT1 bin The Feeder includes a number of paper feed components Feed Solenoid transmits Feeder Motor drive to OPT1 Tray Feed Ro...

Page 19: ...n Roll drives the sheet of paper up intothe OPT1 Tray Turn Roll OPT1 Tray Turn Roll drives the sheet of paper up intothe Upper Tray Turn Roll Upper Tray Turn Roll drives the sheet of paper into the Base Engine Pre Registration Roll The remaining paper path is identical to paper that is fed from either Upper Tray or from the MSI Tray 1 Pre Registration Roll Pinch Roll Tray 2 Turn Roll Pinch Roll Tr...

Page 20: ...ion of the Actuator presses a unique sequence of Paper Size Sensor switches The sequence of actuated switches signals the MCU PWB that a specific paper size is installed inOPT2 Tray 2 OPT2 bin Framework that is installed in the middle of the LCIF OPT2 Tray slides into OPT2 bin The Feeder includes a number of paper feed components Feed Solenoid transmits Feeder Motor drive to OPT2 Tray Feed Roll Fe...

Page 21: ... OPT2 Tray Turn Roll OPT2 Tray Turn Roll drives the sheet of paper up into the OPT1 Tray Turn Roll OPT1 Tray Turn Roll drives the sheet of paper up into theUpper Tray Turn Roll Upper Tray Turn Roll drives the sheet of paper into the Base Engine Pre Registration Roll The remaining paper path is identical to paper that is fed from either Upper Tray or from the MSI RS1787XA Tray 1 Pre Registration Ro...

Page 22: ... Actuator presses a unique sequence of Paper Size Sensor switches The sequence of actuated switches signals the MCU PWB that a specific paper size is installed inOPT3 Tray 2 OPT3 bin Framework that is installed at the bottom of the LCIF OPT3 Tray slides into OPT3 bin The Feeder includes a number of paper feed components Feed Solenoid transmits Feeder Motor drive to OPT3 Tray Feed Roll Feed Roll dr...

Page 23: ...magicolor 330 Large Capacity Input Feeder Service Manual LCIF 19 Section 3 The FIP Flowchart Contents 3 1 How to Use the FIP Flowchart LCIF 8 3 2 How to Follow a FIP LCIF 22 3 3 FIP Flowchart LCIF 23 ...

Page 24: ...LCIF 20 magicolor 330 Large Capacity Input Feeder Service Manual ...

Page 25: ... resolve the prob lem 2 If you have an LCIF operation problem go to the LCIF PERFORMANCE box 3 Follow the arrow leading from your problem box to the individual Primary FIP Fault Isolation Procedure that corresponds to your error message or LCIF operation problem 4 Follow the instructions presented inthe FIP 5 If a FIP instructs you to perform a diagnostic test refer to Section 8 Running Printer Di...

Page 26: ...he LCIF or within the printer Sections 7 and 10 contain information on test point locations and signal names 7 FIPs often ask you to replace a LCIF component Section 7 Disassembly and Reassembly Procedures provides you detailed steps for removing and replacing all major parts of the LCIF 2 NO PAPER SENSOR TEST 1 Enter Diagnostics and test Tray 1 No Paper Sensor 2 Slide Tray 1 out of the printer 3 ...

Page 27: ...Inoperative High Capacity Feeder Section 4 2 Prints Damaged When Fed from the HCF Error Message Put Size Paper in OPT2 Bin Go to 3 2 Put Size Paper in OPT1 Bin Go to 3 3 Put Size Paper in OPT3 Bin Go to 3 1 Adjust OPT2 Bin Go to 3 4 Adjust OPT1 Bin2 Go to 3 5 Adjust OPT3 Bin Go to 3 6 Feeder Cover Open Go to 3 8 ...

Page 28: ...LCIF 24 magicolor 330 Large Capacity Input Feeder Service Manual ...

Page 29: ...e Put Size Paper in OPT3 Bin LCIF 27 4 2 Error Message Put Size Paper in OPT2 Bin LCIF 28 4 3 Error Message Put Size Paper in OPT1 Bin LCIF 29 4 4 Error Message Adjust OPT2 Bin LCIF 30 4 5 Error Message Adjust OPT1 Bin LCIF 31 4 6 Error Message Adjust OPT3 Bin LCIF 32 4 7 Error Message Feeder Cover Missing LCIF 33 ...

Page 30: ...LCIF 26 magicolor 330 Large Capacity Input Feeder Service Manual ...

Page 31: ...nt listed below one at a time until the problem disappears Wiring and connectors linking the LCIF with the MCU PWB 1 LCIF TRAY INSPECTION Slide OPT3 tray out of the LCIF Is the Tray out of paper Load paper into theTray Go to step 2 2 NO PAPER SENSOR TEST 1 Enter Diagnostics and test OPT3 Tray 4 No Paper Sensor 2 Manually actuate and deactuate the No Paper Sensor Is actuated displayed when you manu...

Page 32: ...nt listed below one at a time until the problem disappears Wiring and connectors linking the LCIF with the MCU PWB 1 LCIF TRAY INSPECTION Slide OPT2 tray out of the LCIF Is the Tray out of paper Load paper into theTray Go to step 2 2 NO PAPER SENSOR TEST 1 Enter Diagnostics and test OPT2 Tray 3 No Paper Sensor 2 Manually actuate and deactuate the No Paper Sensor Is actuated displayed when you manu...

Page 33: ...t listed below one at a time until the problem disappears Wiring and connectors linking the LCIF with the MCU PWB 1 LCIF TRAY INSPECTION Slide OPT1 tray out of the LCIF Is the Tray out of paper Load paper into theTray Go to step 2 2 NO PAPER SENSOR TEST 1 Enter Diagnostics and test OPT1 Tray 2 No Paper Sensor 2 Manually actuate and deactuate the No Paper Sensor Is actuated displayed when you manua...

Page 34: ...one at a time until the problem disappears Wiring and connectors linking the LCIF to the Base Engine Wiring and connectors linking the components 1 PAPER TRAY INSPECTION 1 Remove the Paper Tray from OPT2 bin 2 Inspect the Size Actuators at the rear of the Tray Are the Actuators intact and free of damage Go to step 2 Replace the Paper Tray 2 Replace the OPT2 bin Size Switch Assembly LCIF DRP 6 13 D...

Page 35: ...one at a time until the problem disappears Wiring and connectors linking the LCIF to the Base Engine Wiring and connectors linking the components 1 PAPER TRAY INSPECTION 1 Remove the Paper Tray from OPT1 bin 2 Inspect the Size Actuators at the rear of the Tray Are the Actuators intact and free of damage Go to step 2 Replace the Paper Tray 2 Replace the OPT2 bin Size Switch Assembly LCIF DRP 6 13 D...

Page 36: ...one at a time until the problem disappears Wiring and connectors linking the LCIF to the Base Engine Wiring and connectors linking the components 1 PAPER TRAY INSPECTION 1 Remove the Paper Tray from OPT3 bin 2 Inspect the Size Actuators at the rear of the Tray Are the Actuators intact and free of damage Go to step 2 Replace the Paper Tray 2 Replace the OPT2 bin Size Switch Assembly LCIF DRP 6 23 D...

Page 37: ...ror message still appear Go to step 2 Problem solved 2 LCIF FEEDER COVER SWITCH INSPECTION 1 Open the FeederCover 2 Inspect the Feeder Cover Switch actuators that are located near the top rear and top front of the Cover Are the actuators intact and free of damage Go to step 3 Replace the LCIF Cover Assembly LCIF DRP 6 8 3 LCIF FEEDER COVER SWITCH TEST 1 Enter Diagnostics and run the LCIF Cover Int...

Page 38: ...LCIF 34 magicolor 330 Large Capacity Input Feeder Service Manual ...

Page 39: ...olor 330 Large Capacity Input Feeder Service Manual LCIF 35 Section 5 Performance Problems Contents 5 1 Error Message Inoperative LCIF LCIF 37 5 2 Printer Error Prints Damaged When Fed From the LCIF LCIF 39 ...

Page 40: ...LCIF 36 magicolor 330 Large Capacity Input Feeder Service Manual ...

Page 41: ... the LVPS Go to step 2 Reconnect the wire har ness 2 PRINTER OPERATION CHECK Generate a printer test print fed from Upper Tray Does the printer generate a test print fed from UpperTray Go to step 3 Go to FIP 4 1 Inoperative Printer in the Base Engine Manual 3 LCIF OPERATION CHECK Generate test prints fromTray 2 OPT2Tray and OPT3 Tray Does the printer generate a test print from any of the LCIF tray...

Page 42: ...APPLICATION SOFTWARE 1 If possible run a OPT1 Tray OPT2 Tray andOPT3 Tray print job from a different application Does the printer process the print request Reload the problem appli cation soft ware Go to step 8 8 DRIVER SOFTWARE RELOAD 1 Reload the printer driver software 2 Run a OPT2Tray OPT3Tray and Tray 5 print job from the host computer Does the printer process the print request Problem solved...

Page 43: ...4 Go to step 3 3 Is the paper damaged when fed out of OPT3 Tray Go to step 4 4 PAPER INSPECTION Inspect the paper that is loaded in the suspect tray Is the paper in good condition and undamaged Go to step 5 Replace the paper with new undam aged paper 5 PAPER TRAY INSPECTION Remove and inspect the suspect paper tray Is the paper tray in good condition and undamaged Go to step 6 Replace the paper tr...

Page 44: ...e the threeTurn IN Covers in good condition and undamaged Go to step 10 Replace the damaged LCIF Turn IN Cover LCIF DRP 6 9 10 TURN ROLL TEST 1 Enter Diagnostics and run the LCIF Feeder Motor 2 While the LCIF Feeder Motor is running run the Diagnostic tests that switch on the OPT1 Tray OPT2 Tray and Tray 4 Turn Roll Solenoids 3 With the LCIF Cover Assembly open inspect the three sets of Turn Rolls...

Page 45: ...magicolor 330 Large Capacity Input Feeder Service Manual LCIF 41 Section 6 Engine Diagnostics Contents 6 1 Running Engine Diagnostics LCIF 43 6 2 Using Diagnostics Test Prints LCIF 45 ...

Page 46: ...LCIF 42 magicolor 330 Large Capacity Input Feeder Service Manual ...

Page 47: ...ortable Computer to Printer Setup Procedure 1 Remove Printer MCU PWB Cover right side of Printer might require the use of 2 Phillips head screw driver 2 Connect Serial Cable to Portable Computer s Serial Port refer to computer s user guide 3 Connect Debug Cable to Serial Cable 4 Connect Debug Cable to Debug Port on MCU PWB 6 1 3 Terminal Program Setup 6 1 3 1 HyperTerminal Windows 95 O S 1 Bootup ...

Page 48: ...dure is now completed select Esc to end setup 6 Power ON the printer wait for the printer to finish it s power up sequence before proceding VTERM will automatically connect to the serial cable through the Com port 7 Press the Ctrl D keys simultaneously to reach the DBG prompt 8 Type edg for the Main Menu to appear You are now ready to run the Engine Diagnostics 9 If a test result becomes suspect d...

Page 49: ...n access the MCU PWB 3 Remove the access panel beneath the Controller PWB 4 At the PJ3 location you will find a switch Move the PJ3 switch to the on position 5 Switch on printer main power 6 The printer generates process black all four colors layered grid patterns 7 The printer feeds from the first tray that has paper in this order UpperTray OPT1Tray OPT2 Tray OPT3 Tray and MSI The printer sends t...

Page 50: ...LCIF 46 magicolor 330 Large Capacity Input Feeder Service Manual ...

Page 51: ...LCIF Cover Assembly PL21 1 30 LCIF 64 DRP 7 10 Turn IN Cover PL22 1 3 LCIF 66 DRP 7 11 Feeder PWB PL22 1 8 LCIF 68 DRP 7 12 LCIF Motor Assembly PL22 1 5 LCIF 70 DRP 7 13 LCIF Motor PL22 1 6 LCIF 72 DRP 7 14 Size Switch Assemblies PL22 1 15 LCIF 74 DRP 7 15 Feeder Cover Switch PL22 1 16 LCIF 76 DRP 7 16 LCIF Drive Assembly PL22 1 1 LCIF 78 DRP 7 17 Turn Clutch PL22 2 26 LCIF 80 DRP 7 18 Feed Roll A...

Page 52: ...LCIF 48 magicolor 330 Large Capacity Input Feeder Service Manual ...

Page 53: ...use excessive force to either remove or install a part 7 1 3 Notations in the DRP text Locations such as R or right given in the DRPs assume you are facing the printer console panel The notation rear of a component refers to the side of the component that is when installed facing the rear of the print engine The notation front of a component in place or removed refers to the side of the component ...

Page 54: ...LCIF 50 magicolor 330 Large Capacity Input Feeder Service Manual DRP 7 2 Large Capacity Input Feeder PL20 1 1 RS1712XB HCF to Base Engine P Js Thumbscrews RS1712XB ...

Page 55: ... The print engine is extremely heavy Lifting the print engine is a four person job Do not attempt to lift the print engine without help 8 Place the base printer on a flat and stable work surface Replacement 1 Lock down the four LCIF casters 2 With the help of three other people lower the printer onto the LCIF making sure the locating pins on the top of the LCIF slide into the locating holes in the...

Page 56: ...LCIF 52 magicolor 330 Large Capacity Input Feeder Service Manual DRP 7 3 LCIF Rear Cover PL21 1 2 RS1713XB RS1713XB ...

Page 57: ... screws securing the Rear Cover tothe LCIF 2 Pull the Rear Cover away from the LCIF frame Replacement 1 Reinstall the Rear Cover onto the LCIF frame 2 Reposition the Rear Cover so the six screw holes in the Cover line up with the six screw holes in the LCIF frame 3 Use six screws to secure the Rear Cover to the LCIF frame ...

Page 58: ...LCIF 54 magicolor 330 Large Capacity Input Feeder Service Manual DRP 7 4 LCIF Harness Cover PL21 1 3 RS1714XB RS1714XB Harness Cover ...

Page 59: ... E ring securing the LCIF Harness Cover to the LCIF frame 4 Slide the Harness Cover to the front of the LCIF and remove the Cover from the LCIF frame Replacement 1 Reinstall the LCIF Harness Cover onto the LCIF frame by sliding the two pivot arms of the Cover into the two holes in the frame 2 Use one E ring to secure the Cover to the LCIF frame 3 Reinstall the wire harness into the Wire Harness Cl...

Page 60: ...LCIF 56 magicolor 330 Large Capacity Input Feeder Service Manual DRP 7 5 Cover Bracket PL21 1 4 RS1715XB Cover Bracket Wire Harness Clamp RS1715XB ...

Page 61: ...et 3 Remove the two screws securing the Cover Bracket to the LCIF frame and remove the Bracket Replacement 1 Reinstall the Cover Bracket onto the LCIF frame 2 Line up the two screw holes in the Bracket with the two screw holes in the LCIF frame 3 Use two screws to secure the Bracket to the frame 4 Reinstall the Wire Harness Clamp onto the Cover Bracket 5 Reinstall the LCIF Harness Cover DRP 7 3 ...

Page 62: ...LCIF 58 magicolor 330 Large Capacity Input Feeder Service Manual DRP 7 6 LCIF Left Cover PL21 1 10 RS1716XB RS1716XB Rear Latch ...

Page 63: ...ng the LCIF Left Cover to the LCIF frame 3 Slide the Left Cover to the front to feed the rear latch and remove the Cover Replacement 1 Slide Trays 2 3 and 4 a few inches out of the LCIF 2 Reinstall the LCIF Left Cover to the LCIF frame by sliding the rear latch into the tab at the rear of the LCIF 3 Use four screws to secure the Cover to the frame 4 Slide Trays 2 3 and 4 back into the LCIF ...

Page 64: ...LCIF 60 magicolor 330 Large Capacity Input Feeder Service Manual DRP 7 7 LCIF Right Cover PL21 1 20 RS1717XB RS1717XB Rear Latch HCF Chute Right Cover ...

Page 65: ...the front to feed the rear latch and remove the Cover Replacement 1 Slide Trays 2 3 and 4 a few inches out of the LCIF 2 Open the LCIF Cover 3 Reinstall the LCIF Right Cover to the LCIF frame by sliding the rear latch into the tab at the rear of the LCIF 4 Close the LCIF Cover 5 Reposition the LCIF Right Cover so the five screw holes in the Cover line up with the five screw holes in the LCIF frame...

Page 66: ...LCIF 62 magicolor 330 Large Capacity Input Feeder Service Manual DRP 7 8 LCIF Front Cover PL21 1 1 RS1718XB RS1718XB ...

Page 67: ...Cover to the front of the LCIF frame and remove theCover Replacement 1 Slide OPT1 Tray a few inches out of the LCIF 2 Line up the two locating pins on the back of the LCIF Front Cover with the two locating holes in the LCIF frame and reinstall the LCIF Front Cover onto the LCIF frame 3 Use two screws to secure the Front Cover to the LCIF frame 4 Reinstall the LCIF Right Cover DRP 7 6 5 Reinstall t...

Page 68: ...LCIF 64 magicolor 330 Large Capacity Input Feeder Service Manual DRP 7 9 LCIF Cover Assembly PL21 1 30 RS1719XB Chute Support Chute Support Rear pivot arm Front pivot arm Chute Assembly RS1719XB ...

Page 69: ... front of the LCIF frame so the rear pivot arm snaps free of the rear pivot hole and remove the Cover from the frame Replacement 1 Install the front pivot arm of the LCIF Cover Assembly into the front pivot hole in the LCIF frame 2 Install the rear pivot arm of the LCIF Cover Assembly into the rear pivot hole in the LCIF frame 3 Reinstall the ends of the two Cover Supports onto the posts on the si...

Page 70: ...LCIF 66 magicolor 330 Large Capacity Input Feeder Service Manual DRP 7 10Turn IN Cover PL22 1 3 RS1720XB Pivot arm Pivot arm Turn Chute Turn Chute Turn IN Chute RS1720XB ...

Page 71: ... Assembly DRP 7 8 2 Press in on the pivot arms of theTurn IN Cover and remove them from the pivot holes in the HFC frame Replacement 1 Insert the front pivot arm of the Turn IN Cover into the front pivot hole in the HFC frame 2 Press in on the rear pivot arm of the Turn IN Cover and insert it into the rear pivot hole in the HFC frame 3 Position the bottom lipof the Turn IN Cover so it is behind th...

Page 72: ...LCIF 68 magicolor 330 Large Capacity Input Feeder Service Manual DRP 7 11 Feeder PWB PL22 1 8 RS1721XB RS1721XB ...

Page 73: ...e caution when working with the Feeder PWB Static electricity can damage the sensitive electronics of the Feeder PWB Handle the Feeder PWB by the edges of the board Never touch any of the ICs that are mounted on the PWB Replacement 1 Reinstall the Feeder PWB onto the LCIF frame 2 Reposition the PWB so the four screw holes in the PWB line up with the four screw holes in the LCIF frame 3 Use four sc...

Page 74: ...LCIF 70 magicolor 330 Large Capacity Input Feeder Service Manual DRP 7 12 LCIF Motor Assembly PL22 1 5 RS1722XB Loosen RS1722XB Grommet holes ...

Page 75: ...nd Sensor wires through the grommet holes in the LCIF Motor Assembly Insert OPT1 Tray wires through the top hole OPT2 Tray wires through the middle hole and OPT3 Tray wires through the bottom hole 2 Slide the bottom of the LCIF Motor Assembly behind the two loosened screws that are located at the bot tom of the LCIF frame 3 Reposition the LCIF Motor Assembly so the top two screw holes in the Assem...

Page 76: ...LCIF 72 magicolor 330 Large Capacity Input Feeder Service Manual DRP 7 13 LCIF Motor PL22 1 6 RS1723XB RS1723XB P J183 ...

Page 77: ...r Assembly and remove the Motor Replacement 1 Reinstall the LCIF Motor onto the Gear Assembly by inserting the Motor drive shaft into the drive shaft hole in the Gear Assembly 2 Reposition the LCIF Motor so the four screw holes in the Motor PWB line up with the four screw holes in the Gear Assembly 3 Use four screws to secure the LCIF Motor to the Gear Assembly 4 Reconnect P J 183 to the Motor PWB...

Page 78: ...LCIF 74 magicolor 330 Large Capacity Input Feeder Service Manual DRP 7 14 Size Switch Assemblies PL22 1 15 RS1724XB RS1724XB P J172 P J 181 P J 177 Figure 1 Size Switch Figure 2 ...

Page 79: ...emove and lift the Assembly off of the Bracket Figure 2 Replacement 1 Position the Size Switch Assembly against the Size Bracket so the P J connector on the Assembly pro trudes through the cutout in the Bracket 2 Reposition the Size Switch Assembly so the locating tabs on the bottom of the Assembly fit though the locating holes in the Bracket 3 Use one screw to secure the Size Switch Assembly to t...

Page 80: ...LCIF 76 magicolor 330 Large Capacity Input Feeder Service Manual DRP 7 15 Feeder Cover Switch PL22 1 16 RS1725XB P J Latches RS1725XB ...

Page 81: ...ht Cover DRP 7 6 2 Press together the Feeder Cover Switch latches as you remove the Switch from the LCIF frame 3 Disconnect the P J from the Switch Replacement 1 Reconnect the P J to the Feeder Cover Switch 2 Position the Feeder Cover Switch so the actuator faces out and press the Switch latches against the cutout in the LCIF frame The Switch snaps in to place 3 Reinstall the LCIF Right Cover DRP ...

Page 82: ...LCIF 78 magicolor 330 Large Capacity Input Feeder Service Manual DRP 7 16 LCIF Drive Assembly PL22 1 1 RS1726XB Figure 1 Stopper RS1726XB Pin Hole Figure 2 ...

Page 83: ...the LCIF so the rear locating pin of the Drive Assembly is freed from the locating hole in the frame and remove the Assembly out through the empty paper feeder Replacement 1 Reinstall the LCIF Drive Assembly by inserting the rear locating pin of the Assembly into the corresponding locating in the rear of the LCIF frame 2 Position the front of the LCIF Drive Assembly so the screw hole and locating ...

Page 84: ...LCIF 80 magicolor 330 Large Capacity Input Feeder Service Manual DRP 7 17Turn Clutch PL22 2 26 RS1727XB RS1727XB Notch Key ...

Page 85: ... LCIF frame 3 Disconnect the Turn Clutch P J from the Feeder PWB 4 Disconnect the E ring securing the Turn Clutch to the Turn Roll shaft and remove the Clutch Replacement 1 Slide the Turn Clutch onto the Turn Roll shaft making sure the metal key on the frame fits through the notch on the Clutch 2 Use an E ring to secure the Clutch to the shaft 3 Reconnect the Turn Clutch P J to the Feeder PWB 4 Ho...

Page 86: ...magicolor 330 Large Capacity Input Feeder Service Manual DRP 7 18 Feed Roll Assembly PL22 2 13 RS1728XB RS1728XB Feed Gear Idler Gear Feed Spring Rear Bearing Feeder Assembly Feed Shaft Guide Feed Roll Assembly ...

Page 87: ...ed Roll Assembly clears the Guide 8 Remove the Feed Roll Assembly from the FeederAssembly Replacement 1 Slide the rear bearing lip facing in over the end of the Feed Roll Assembly shaft 2 Insert the rear of the Feed Roll Assembly shaft into the cutout in the rear of the Drive Assembly 3 Insert the front of the Feed Roll Assembly shaft into the Guide that is located at the front of the Drive Assemb...

Page 88: ...LCIF 84 magicolor 330 Large Capacity Input Feeder Service Manual DRP 7 19 Feed Roll PL22 2 15 RS1729XC RS1729XC Shaft Small hole Large hole Feed Roll Pin ...

Page 89: ...first remove the LCIF Drive Assembly DRP 7 15 to make Feed Roll removal and replacement easier Removal 1 Remove theTray Sensor Assembly DRP 7 22 but do not disconnect the Sensor P J 2 Reach in through the emptyPaper Tray cavity and push the Feed Roll off of the Feed Roll shaft Replacement 1 Insert the Feed Roll pin into the large end of the Feed Roll hole and firmly press the Feed Roll onto the sh...

Page 90: ...LCIF 86 magicolor 330 Large Capacity Input Feeder Service Manual DRP 7 20 Feed Solenoid PL22 2 21 RS1730XB RS1730XB Solenoid arm Wire Clip ...

Page 91: ...g the Feed Solenoid to the LCIF frame 4 Push down on the Feed Solenoid arm and remove the Solenoid from the LCIF frame Replacement 1 Position the Feed Solenoid as shown in the illustration 2 Push down on the Feed Solenoid arm as you reinstall the Solenoid onto the LCIF frame 3 Line up the three holes in the Solenoid with the screw hole and two positioning tabs on the frame 4 Use one screw to secur...

Page 92: ...LCIF 88 magicolor 330 Large Capacity Input Feeder Service Manual DRP 7 21Turn Roll Assembly PL22 2 24 RS1731XB Figure 1 Turn Chute RS1731XB Figure 2 Rear Bearing Front Bearing Turn Roll Assembly ...

Page 93: ...shaft clears the front bearing and remove the Turn Roll Assembly Replacement 1 Insert the rear ofthe Turn Roll Assembly shaft into the cutout in the rear of the LCIFDrive Assembly 2 Insert the front ofthe Turn Roll Assembly shaft into the cutout in the front of the LCIF Drive Assembly 3 Slide the front bearing lip facing out over the front end of the Turn Roll shaft and seat the bearing into the c...

Page 94: ...LCIF 90 magicolor 330 Large Capacity Input Feeder Service Manual DRP 7 22 Low Paper Sensor PL22 2 40 RS1732XB RS1732XB Low Paper Sensor P J Sensor Bracket HCF Drive Assembly ...

Page 95: ...and stable work surface 3 Disconnect the P J leading from the Low Paper Sensor 4 Remove the screw securing the Low Paper Sensor to the Sensor Bracket and remove the Sensor Replacement 1 Reinstall the Low Paper Sensor onto the Sensor Bracket 2 Line up the two holes in the Sensor with the screw hole and positioning tab on the Sensor Bracket 3 Use one screw to secure the Low Paper Sensor to the Senso...

Page 96: ...LCIF 92 magicolor 330 Large Capacity Input Feeder Service Manual DRP 7 23Tray Sensor Assembly PL22 2 29 RS1733XB HCF Drive Assembly P J Tray Sensor Assembly Latches Latches RS1733XB ...

Page 97: ...ssembly on a flat and stable work surface 3 Disconnect the P J leading from the Tray Sensor Assembly 4 Squeeze together the four latches securing the Tray Sensor Assembly to the LCIF Drive Assembly and remove theTray Sensor Assembly Replacement 1 Position the Tray Sensor Assembly against the cutout in the LCIF Drive Assembly 2 Push the Assembly into the cutout The latches snap into place 3 Reconne...

Page 98: ...LCIF 94 magicolor 330 Large Capacity Input Feeder Service Manual DRP 7 24Tray No Paper Sensor PL22 2 31 RS1734XB RS1734XB P J No Paper Sensor Sensor Bracket Latch Latches ...

Page 99: ...ace the LCIF Drive Assembly on a flat and stable work surface 3 Disconnect the P J from the No Paper Sensor 4 Squeeze together the three latches securing the No Paper Sensor to the Sensor Bracket and remove the Sensor Replacement 1 Position the No Paper Sensor Assembly against the cutout in the Sensor Bracket 2 Push the Sensor into the cutout The latches snap into place 3 Reconnect the P J to the ...

Page 100: ...LCIF 96 magicolor 330 Large Capacity Input Feeder Service Manual ...

Page 101: ...magicolor 330 Large Capacity Input Feeder Service Manual LCIF 97 Section 8 Locating P J Connectors Contents 8 1 P J Location Table LCIF 98 8 2 P J Location Map LCIF 100 ...

Page 102: ...B Feeder Motor P J18 172 M1 H F08 OPT3 Tray Size Switch Assembly Feeder PWB P J212 174 M1 E F06 Feeder Cover Switch Feeder PWB P J211 Feeder Cover Switch P J175 175 M1 B F05 Feeder Cover Switch Feeder PWB P J211 Feeder Cover Switch P J174 176 M1 C F05 OPT1 Tray Tray No Paper Sensor Feeder PWB P J213 177 M1 H F06 OPT1 Tray Size Switch Assembly Feeder PWB P J212 178 M1 G F11 Feeder PWB OPT2 Tray Fee...

Page 103: ... Size Switch Assembly P J172 213 M1 G F11 Feeder PWB OPT1 Tray No Paper Sensor P J176 P J187A 214 M1 G F12 Feeder PWB Tray3 No Paper Sensor P J180 P J188A 215 M1 F F12 Feeder PWB OPT3 Tray No Paper Sensor P J218 216 M1 G F12 Feeder PWB P J219A 217 M1 F F12 Feeder PWB OPT3 Tray Turn Clutch 3T 218 M1 C F07 Feeder PWB OPT3 Tray No Paper Sensor 219 M1 D F07 OPT3 Tray Low Paper Sensor P J 219A 219A M1 ...

Page 104: ...LCIF 100 magicolor 330 Large Capacity Input Feeder Service Manual 8 2 P J Location Map RS1740XB RS1740XB ...

Page 105: ...Service Manual LCIF 101 Section 9 Parts List Contents 9 1 Using the Parts List LCIF 103 9 2 Optional Feeder I PL20 1 LCIF 104 9 3 Optional Feeder II PL21 1 LCIF 106 9 4 Optional Feeder III PL22 1 LCIF 108 9 5 Optional Feeder IV PL22 2 LCIF 110 ...

Page 106: ...LCIF 102 magicolor 330 Large Capacity Input Feeder Service Manual ...

Page 107: ...tes the item is part of an assembly 5 The notation with X Y following an part name indicates an assembly that is made up of components X through Y For example 1 with 2 4 means part 1 consists of part 2 part 3 and part 4 6 The symbol following a part name indicates the part is an FX Recommended Part and is constantly stocked and readily available Other parts may be stocked according to the needs of...

Page 108: ...LCIF 104 magicolor 330 Large Capacity Input Feeder Service Manual 9 2 Optional Feeder I PL20 1 RS1742XB RS1742XB ...

Page 109: ...icolor 330 Large Capacity Input Feeder Service Manual LCIF 105 9 2 Optional Feeder I PL20 1 1 FEEDER UNIT with 2 3 P N 1710318 001 2 3 TRAY FEEDER ASSEMBLY 3 UNIVERSAL TRAY same as PL 2 1 1 P N 1710317 001 ...

Page 110: ...LCIF 106 magicolor 330 Large Capacity Input Feeder Service Manual 9 3 Optional Feeder II PL21 1 RS1743XB RS1743XB ...

Page 111: ...865048D56451 2 FEEDER REAR COVER P N 865600K69680 3 FEEDER HARNESS COVER P N 865048K66030 4 COVER BRACKET 5 FEEDER HARNESS CLAMP 10 FEEDER LEFT COVER P N 865048E56440 20 FEEDER RIGHT COVER P N 865048E56460 30 FEEDER COVER ASSEMBLY P N 865054K11830 31 FEEDER COVER SUPPORT P N 865049E08041 40 DOUBLE CASTER P N 865017E93730 ...

Page 112: ...LCIF 108 magicolor 330 Large Capacity Input Feeder Service Manual 9 4 Optional Feeder III PL22 1 RS1744XB RS1744XB ...

Page 113: ...6 FEEDER MOTOR P N 865127K23040 7 FEEDER GEAR ASSEMBLY P N 865600K69252 8 FEEDER PWB P N 865160K53840 9 FEEDER HARNESS P N 865162K18251 10 MOTOR HARNESS P N 865162K36740 11 SIZE HARNESS P N 865162K36720 12 SWITCH HARNESS P N 865162K36711 13 SIZE BRACKET ASSEMBLY 3T with 14 and 15 14 SIZE BRACKET 3T 15 SIZE SWITCH ASSEMBLY 16 FEEDER COVER SWITCH 30 3 TRAY FEEDER FRAME 31 FRONT COVER BRACKET 32 SHEE...

Page 114: ...LCIF 110 magicolor 330 Large Capacity Input Feeder Service Manual 9 5 Optional Feeder IV PL22 2 RS1745XB RS1745XB ...

Page 115: ... with 14 17 14 FEED SHAFT 3T 15 FEED ROLL 3T 16 FEED CORE ROLL 3T 17 FEED ROLL GUIDE 3T 18 FEED BEARING 3T 19 FEED GEAR 3T 20 FEED SPRING 3T 21 FEED SOLENOID 3T 22 3 TRAY IDLER GEAR 2 23 3 TRAY IDLER GEAR 3 24 TURN ROLL ASSEMBLY 3T 25 TURN BEARING 3T 26 TURN CLUTCH 3T 27 TURN COVER 3T 28 FEED SHAFT GUIDE 3T 29 TRAY SENSOR ASSEMBLY 3T with 30 32 30 TRAY N P BRACKET 3 31 TRAY NO PAPER SENSOR 32 TRAY...

Page 116: ...LCIF 112 magicolor 330 Large Capacity Input Feeder Service Manual ...

Page 117: ...ing Diagrams LCIF 114 10 2 Wiring Diagram Notations LCIF 115 10 3 LCIF Master Wiring Diagram LCIF 116 10 4 BD1 MCU PWB LVPS Feeder PWB LCIF 117 10 5 BD2 Feeder PWB Feeder Cover Switch Size Switches Feeder Motor LCIF 118 10 6 BD3 Feeder PWB No Paper Sensors Low Paper Sensors LCIF 120 10 7 BD4 Feeder PWB Feed Solenoids Turn Clutches LCIF 122 ...

Page 118: ... section of the manual contains individual block diagrams BD to better illustrate the electrical relation ships between components and assemblies within the Large Capacity Input Feeder Each wire in the diagrams is tagged with a signal name and each wire is terminated at both ends with a pin number ...

Page 119: ...cation wire continues at another point within the same Block Diagram A Diagram simplification wire continues at another point within a different Block Diagram HEATER ON L 5VDC Metallic contact such as a spring with direction of signal flow RS1420XB FG or Frame ground Signal ground SG or AG Analog ground RTN Signal return 8 3 Diagram simplification connector is continued on the indicated Block Diag...

Page 120: ...LCIF 116 magicolor 330 Large Capacity Input Feeder Service Manual 10 3 LCIF Master Wiring Diagram RS1750XC RS1750XC BD1 BD2 BD3 BD4 ...

Page 121: ...B Signal Name Description TRAY Signal to the Feeder PWB to select feed and operation from a specific LCIF tray HTX Command signal from the MCU PWB to the Feeder PWB HRX Status signal from the Feeder PWB to the MCU PWB READY Status signal from the Feeder PWB to the MCU PWB START Command signal from the MCU PWB to the Feeder PWB FUSER EXIT Fuser Exit status signal from the MCU PWB to the Feeder PWB ...

Page 122: ...LCIF 118 magicolor 330 Large Capacity Input Feeder Service Manual 10 5 BD2 Feeder PWB Feeder Cover Switch Size Switches Feeder Motor RS1747XB RS1747XB ...

Page 123: ...cription FEEDER COVER SWITCH ON L 5VDC Monitors the state of the two series wired Feeder Cover Switches Low Actuated High Not actuated 2 SIZE SWITCH Analog signal from the OPT1 Tray Size Sensor 3 SIZE SWITCH Analog signal from the OPT2 Tray Size Sensor 4 SIZE SWITCH Analog signal from the OPT3 Tray Size Sensor FEEDER MOTOR CLOCK Clock signal for the Feeder Motor FEEDER MOTOR ON L 5VDC Switches the...

Page 124: ...LCIF 120 magicolor 330 Large Capacity Input Feeder Service Manual 10 6 BD3 Feeder PWB No Paper Sensors Low Paper Sensors RS1748XB RS1748XB ...

Page 125: ...PER SENSED L 5VDC Signal from the OPT1 Tray Low Paper Sensor Low Low paper level High Nor mal paper level 3 TRAY PAPER SENSED L 5VDC Monitors paper level in OPT2 Tray Low Paper present High Paper not present 3 LOW PAPER SENSED L 5VDC Signal from the OPT2 Tray Low Paper Sensor Low Low paper level High Nor mal paper level 4 TRAY PAPER SENSED L 5VDC Monitors paper level in OPT3 Tray Low Paper present...

Page 126: ...LCIF 122 magicolor 330 Large Capacity Input Feeder Service Manual 10 7 BD4 Feeder PWB Feed Solenoids Turn Clutches RS1749XC RS1749XC ...

Page 127: ...PT1 Tray Feed Solenoid Low Feed High No feed 3 FEED SOLENOID ON L 24VD Switches the OPT2 Tray Feed Solenoid Low Feed High No feed 4 FEED SOLENOID ON L 24VD Switches the OPT3 Tray Feed Solenoid Low Feed High No feed 2 TURN CLUTCH ON L 24VDC Switches the OPT1 Tray Turn Clutch Low Feed High No feed 3 TURN CLUTCH ON L 24VDC Switches the OPT2 Tray Turn Clutch Low Feed High No feed 4 TURN CLUTCH ON L 24...

Page 128: ...LCIF 124 magicolor 330 Large Capacity Input Feeder Service Manual ...

Page 129: ...magicolor 330 Large Capacity Input Feeder Service Manual LCIF 125 Section 11 Specifications Contents 11 1 General Specifications LCIF 127 ...

Page 130: ...LCIF 126 magicolor 330 Large Capacity Input Feeder Service Manual ...

Page 131: ... printer The basic Large Capacity Input Feeder LCIF has three trays OPT1 Tray upper tray and OPT2 Tray middle tray and OPT3 Tray lower tray Paper feed Each paper tray in the LCIF feeds 250 sheets of Standard Paper Power requirements The base engine provides all of the LCIF power requirements 5VDC and 24VDC Size and weight Height 426mm 1 Width 560mm 1 Depth 562mm 1 Weight 23 5kg 1 ...

Page 132: ...LCIF 128 magicolor 330 Large Capacity Input Feeder Service Manual ...

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