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Bag 

Part No.  Part Description 

Qty 

3-A 

128-57  3mm Tray Mount 

3

3-A 

131-52  Delrin Tray Mount 

2

3-A 

131-53  C/F Gyro Plate 

1

3-A 

131-55  C/F Angled Battery Tray 

1

3-Hardware  0032-2  M3x8 Tapping Screw 

4

3-Hardware  0064-3  M3x6 Button Head 

6

3-Frames 

131-487  C/F Left Frame - Nitro 

3-Frames 

131-488  C/F Right Frame - Nitro 

1

3-Hardware  0003 

3mm Washer 

20

3-Hardware  0009 

3mm Washer small 

10

3-Hardware  0032 

2.9x9.5 Tapping Screw 

4

3-Hardware  0060-1  M3x6 Socket Bolt 

30

3-Hardware  0061 

M3x8 Socket Bolt 

40

3-Hardware  0063 

M3x10 Socket Bolt 

5

 

 

 

 

3-B 

128-58  Frame Spacer 

11

3-B 

131-21  Upper Main Bearing Block 

1

3-B 

131-46  P/A Servo Rail 

2

3-B 

131-47  C/F Servo Rail Spacer 

2

3-B 

131-137  Rear Doubler 

2

3-B 

131-186  C/F Anti-rotation Bracket 

1

3-B 

131-420   Mid Main Bearing Block 

1

3-B 

131-429  C/F X-Brace 

1

3-B 

132-59  Front Doubler 

2

3-Hardware  0060-1   M3x6 Socket Bolt 

4

3-Hardware  0063 

M3x10 Socket Bolt 

2

3-Hardware  0065 

M3x12 Socket Bolt 

2

3-C 

128-118  6mm Hex Adaptor 

1

3-C 

131-3 

Start Shaft w/Sleeve 

1

3-C 

131-117  Nitro Fan Hub 

1

3-C 

131-119  Nitro Clutch 

1

3-C 

131-120  Ntro Fan 

1

3-C 

131-122  Left Engine Mount 

1

3-C 

131-123  Right Engine Mount 

1

3-C 

131-179  X-Block 

1

3-C 

131-411  Assembled Nitro Clutch Bell 

1

3-Hardware  0004 

4mm Washer 

4

3-Hardware  0057 

M4x4 Set Screw 

2

3-Hardware  0064-3  M3x6 Button Head Socket 

4

3-Hardware  0078-4  M4x8 Socket Bolt 

2

3-Hardware  0081 

M4x16 Socket Bolt 

4

 

3-S 

0818-3   Mounting Block 

2

3-S 

131-50  Elevator Servo Mount 

2

3-S 

131-148  C/F Servo Plates 

14

S-Hardware  0017-2  2.5mm Hex Nut 

5

S-Hardware  0059-1  M2.5x6 Socket Bolt 

4

S-Hardware  0059-4  M2.5x12 Socket bolt 

16

S-Hardware  0059-7   M2.5x20 Socket Bolt 

4

S-Hardware  0116 

M2.5 Threaded Steel Ball 

5

3-D 

0133 

Plastic Ball Link 

2

3-D 

0133-1  Plastic Ball Link 

2

3-D 

131-69  M2x315 Linkage Rod 

1

3-D 

131-85  C/F Rod 

1

3-D 

131-109  Swing Arm Pivot Mount 

1

3-D 

131-115  C/F Bottom Plate - Nitro 

1

3-D 

131-136  Struts 

4

3-D 

131-139  Skids 

2

3-D 

131-454  4mm Tray Mount 

2

3-D 

2500-39  Tuf-Strut II End Cap Black 

4

3-D 

2500-40  Tuf-Strut II End Cap White 

4

3-Hardware  0057 

M4x4 Socket Screw 

4

3-Hardware  0060-1  M3x6 Socket Bolt 

2

3-Hardware  0061 

M3x8 Socket Bolt 

4

3-Hardware  0107 

M3x6 Threaded Steel Ball 

2

Bag 

Part No.  Part Description 

Qty

3-Hardware  0069 

M3x16 Socket Bolt 

1

3-Hardware  0081 

M4x16 Socket Bolt 

4

3-E 

0390 

Wire Retainers 

5

3-E 

0875-1  10mm Split Main Shaft Collar 

2

3-E 

131-424  Main Gear Hub 

1

3-E 

131-440  Lower Main Bearing Block 

1

3-E  

131-466  Auto Hub 

1

3-E  

131-469-1 Gear Support 

1

3-E 

131-470  70T Machined Crown Gear 

1

3-E 

132-117-B 124T Main Gear 

1

3-E 

3200-30  20” Spiral Band for Wire and Cable 

1

3-E 

3200-48  20” 3/4 Hook and Loop Tape 

1

3-E 

3200-54  17” Adhesive Hook and Loop 

1

3-Hardware  0021 

4mm Lock Nut 

1

3-Hardware  0059-2  M2.5x8 Socket Bolt 

2

3-Hardware  0088 

M3x8 Tapered Socket Bolt 

8

3-Hardware  0088-3  M3x7 Tapered Socket Bolt 

5

3-Hardware  0620-01  15x21x.10 Shim Washer 

1

3-Hardware  0620-02  15x21x.20 Shim Washer 

1

3-Hardware  0620-03  15x21x.30 Shim Washer 

2

3-Hardware  131-202  Jesus Bolt OWB V2 

1

3-E-1 

0133-1  M3x21.2 Ball Links 

2

3-E-1 

122-94  M3x97 Threaded Control Rod 

1

3-E-1 

128-59  M4 Front Boom Support Brace 

1

3-E-1 

131-150  Front Canopy Post 

2

3-E-1 

131-151  Rear Canopy Post 

2

3-E-1 

131-153  C/F Canopy Breakaway Tabs 

4

3-Hardware  0003 

3mm Washer 

2

3-Hardware  0016-2  M4 External Serrated Lock Washer 

2

3-Hardware  0015 

2mm Hex Nut 

1

3-Hardware  0081 

M4x16 Socket Bolt 

2

3-Hardware  0103 

2mm Threaded Steel Ball 

1

3-F 

115-65  Fuel Line  

1

3-F 

125-24  Fuel Filtered Pick-Up Magnet 

1

3-F 

128-92  Fuel Tank Plug 

1

3-F 

128-94  Fuel Nipple 

1

3-F 

131-138  Whiplash Nitro Fuel Tank 

1

3-F 

131-144  Rubber Fuel Tank Mount 

4

3-F 

131-145  Tank Mounting Studs 

2

3-F 

131-146   C/F Nitro Fuel Tank Plate 

1

3-Hardware  0011-5  Washer 

1

3-Hardware  0014F 

5mm Hex Nut - Fine Threaded 

1

3-Hardware  0053-5  Set Screw 

2

3-Hardware  0060-1  M3x6 Socket Bolt 

4

3-Hardware  0061 

M3x8 Socket Bolt 

2

3-Hardware  0063 

M3x10 Socket Bolt 

4

BOX 

131-252  Whiplash Canopy - Stomp 

1

 

106-22  Rubber Canopy Grommet 

4

 

131-154  Thumb Screw 

4

 

0063 

M3x10 Socket Bolt 

4

BOX 

131-233  Whiplash Nitro Instruction Manual 

1

BOX 

3000-73  MA Towel 

1

BOX 

3700-160  Blade Holder 

1

Bag 3 - Nitro Frame Assembly

8

Summary of Contents for MA1031-3

Page 1: ...Assembly Instructions Nitro Helicopter Kit MA1031 3 Flybarless Step up to excellence with X Cell...

Page 2: ...Lengths 11 Tail Assembly 17 Tail Assembly Parts List 17 Tail Assembly Instructions 18 Nitro Frame Assembly 23 Nitro Frame Assembly Parts List 23 Nitro Frame Assembly Instructions 24 Electronics Mounti...

Page 3: ...developed by experienced flyers and are set down here It is urged that they be read understood and followed Warning Risk of death or serious injury Remote Control R C Helicopters can be dangerous Inex...

Page 4: ...el airplane competition AMA is the chartering organization for more than 2 500 model airplane clubs across the country AMA offers its chartered clubs official contest sanction insurance and assistance...

Page 5: ...here are many choices for these other required components and any competent hobby retailer with R C helicopter experience will be happy to make suggestions You will need 1 Engine 90 120 size nitro hel...

Page 6: ...ing can interfere with the adhesives and thread locks needed for assembly Use a solvent such as alcohol or acetone to clean the various metal parts especially threads Be sure not to overtighten bolts...

Page 7: ...in the components section of the manual Bag 1 Whiplash Rotor Head FBL Bag Part No Part Description Qty 2 A 1 131 475 T R Pitch Slider Assembly Factory 1 2 A 2 131 129 Tail Box Assembly Factory 1 2 A 3...

Page 8: ...Black 4 3 D 2500 40 Tuf Strut II End Cap White 4 3 Hardware 0057 M4x4 Socket Screw 4 3 Hardware 0060 1 M3x6 Socket Bolt 2 3 Hardware 0061 M3x8 Socket Bolt 4 3 Hardware 0107 M3x6 Threaded Steel Ball 2...

Page 9: ...M3x14 Socket Bolt 0071 M3x18 Socket Bolt 0051 M3x3 Socket Set Screw 131 368 Flybarless Head Block 131 183 9x14x 75 Washer 128 314 Swashplate Follower Whiplash Flybarless Head Assembly Parts Hardware f...

Page 10: ...factory 3 piece thrust bearing MA131 182 outer race with larger I D inside diameter installs closest to hub Assembly Tips X2 131 490 131 490 131 187 128 195 0067 0159 0159 0597 4 128 314 0071 128 176...

Page 11: ...pply a small amount of medium thread lock when threading into metal parts 0023 x 2 M5 Lock Nut 0063 x 2 M3x10 Socket Bolt 0021 x 1 M4 Lock Nut 0082 4 x 2 M5x32 Shouldered Socket Bolt 131 200 x 1 M4x33...

Page 12: ...ed Lockwasher 128 146 Aluminum Boom Support Ends 0597 1 3x4 75x 126 Brass Spacer 131 112 T R Blade Grip 131 128 Carbon Fiber Boom Clamp Plate 131 129 Tail Case 131 130 Tail Bellcrank 131 131 Carbon Fi...

Page 13: ...MA0273 1 Shim Washer between MA131 17 B Output Gear and transmission case bearing 0051 x 2 M3x3 Socket Set Screw 0056 3 x 2 M3x8 Dog Point Socket Screw 0273 x 1 m6x10x 11 Steel Shim Washer 0225 0225...

Page 14: ...ts 0009 120 39 122 70 131 66 0069 0019 0107 120 39 131 112 131 64 0061 Small I D Large I D 0597 1 Factory Assembled Factory Assembled Bearings Factory Installed in Blade Grips The use of a light oil s...

Page 15: ...x 2 M3x5 Dog Point Socket Screw 2 A 4 FRONT 131 482 TAIL Take care about the orientation of guide edge of the sleeves one facing to the front one one facing to the tail Install both bearing cup assem...

Page 16: ...ed through boom clamps Do not overtighten MA0067 Socket Bolts as it is possible to crush tail boom 131 558 0049 1 0015 End of the boom with the 3mm hole 1mm from the end of the boom Apply a small amou...

Page 17: ...taches to the main frame the dimple will be facing in Apply a small amount of medium thread lock when threading into metal parts Assembly Tips Pour some light oil such as Tri Flow into tail boom to ea...

Page 18: ...208 10x12 One Way Torrington Bearing 105 70 6x15x6 Bearing 128 118 6mm Hex Starting Adaptor 131 3 Start Shaft 131 411 Clutch Bell Assembly 131 10 Clutch Liner 131 488 Whiplash C F Frame Left Nitro 131...

Page 19: ...mount of medium thread lock when threading into metal parts Assembly Tips Do not overtighten MA0032 2 Self Tapping Screw into MA131 52 Delrin Tray Mount Ensure the MA131 454 M4 Tray Mounts are used in...

Page 20: ...1 0060 1 0061 131 137 132 59 128 58 128 58 128 58 131 488 Gyro Plate Assembly Front Battery Tray Assembly 131 144 Apply a small amount of medium thread lock when threading into metal parts 0060 1 x 4...

Page 21: ...ssembly Tip If using JR brand servos or other tall servos MA131 47 Servo Rail Spacers are included for proper servo linkage alignment if required Do not tigthen the three screws for the bottom bearing...

Page 22: ...an then install on motor and tighten MA0063 Socket Bolts to clamp onto motor shaft Next install motor washer and nut included with motor before installing clutch and one way bearing Do not tigthen sre...

Page 23: ...te MA0060 1 M3x6 Socket Bolts are used for the main shaft bearing blocks Do not tigthen srews for bearing block 131 428 now Apply a small amount of medium thread lock when threading into metal parts 0...

Page 24: ...e glue Press startshaft 131 3 to the top and tighten screws at part 128 118 Install engine and take care that it is aligned properly start shaft can be rotated easy clockwise Tighten screws of bearing...

Page 25: ...mount of medium thread lock when threading into metal parts 0060 1 x 2 M3x6 Socket Bolt 0061 x 4 M3x8 Socket Bolt 0063 x 6 M3x10 Socket Bolt 0088 x 8 M3x8 Tapered Bolt 3 F 0088 3 x5 132 117 B 131 467...

Page 26: ...8 0017 2 0116 Servo Arm Not Included X2 Assembly Tip 131 50 0017 2 0059 3 Servo Arm Not Included 131 148 0116 19mm Use of heavy duty servo arms is required on the cyclic servos Use the included 2 5mm...

Page 27: ...e screw included with servo Assembly Tip Throttle linkage length is only an estimate Linkage lengths will very depending on motor and servo brand Apply a small amount of medium thread lock when thread...

Page 28: ...Loctite blue 243 at screws 0059 1 Do not overtighten Apply a small amount of medium thread lock when threading into metal parts 0875 1 0059 2 0875 1 0059 2 0875 1 0021 After Main Shaft is bolted to th...

Page 29: ...be 0 300 or 7 6mm Use CA glue to secure the grommets into the canopy Be careful no to get it on the outside of the canopy as it will damage the finish Gyro Receiver Receiver Battery Suggested Electro...

Page 30: ...onto each servo exactly in the middle of its travel Failing to get them set at center will create interaction in your swash plate travel If possible center the horns on the servos without using any s...

Page 31: ...s moved Now the aileron and elevator functions need to be sorted out When you move the right stick right and left the swashplate should tilt to the right and left it doesn t matter if it moves right w...

Page 32: ...p of it s travel and take a reading of the pitch gauge and remember that number It should be a positive pitch value and 10 degrees is a good place to start Now place the collective stick at the full b...

Page 33: ...o movement you can move the ball link one hole in Once you have this set up in normal mode you ll have to start and fly the helicopter to determine whether you need further throttle adjustment From wh...

Page 34: ...0 Clutch Liner 131 17 B Bevel Gear Shaft Side 131 18 B Tail Bevel Gear TT Side 131 19 10x26x8 Main Shaft Bearing 131 21 Upper Main Shaft Bearing Block 131 23 6x13x5 Flanged Bearing Tail Shaft 131 33 1...

Page 35: ...not covered Under no circumstances will the buyer be entitled to consequential or incidental damages The components used in this kit are made from special materials designed for special applications...

Page 36: ...Moser Saege 5 Gaissach 83674 GERMANY Phone 49 8042 507 9239 Website http www miniatureaircraftusa com Email minair miniatureaircraftusa com miniature aircraft...

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