Minebea Intec Inteco PR 6203 Installation Manual Download Page 1

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Compression load cell Inteco® PR 6203

Installation Manual

Translation of the Original Installation Manual

9499 053 20300

Edition 1.4.1

12/03/2019

Minebea Intec GmbH, Meiendorfer Str. 205 A, 22145 Hamburg, Germany

Phone: +49.40.67960.303 Fax: +49.40.67960.383

Summary of Contents for Inteco PR 6203

Page 1: ...eco PR 6203 Installation Manual Translation of the Original Installation Manual 9499 053 20300 Edition 1 4 1 12 03 2019 Minebea Intec GmbH Meiendorfer Str 205 A 22145 Hamburg Germany Phone 49 40 67960...

Page 2: ...iied personnel In correspondence concerning this product the type name and release number serial number as well as all license numbers relating to the product have to be cited Note This document is pa...

Page 3: ...8 3 4 Selecting maximum capacity 8 4 Speciications 9 4 1 Equipment supplied with the load cell 9 4 1 1 Load cells Inteco 500 kg 75 t 9 4 2 General information 9 4 3 Possible marking of the load cell...

Page 4: ...on impedance of the load cell 24 8 3 4 Checking the insulation impedance of the connecting cable 24 9 Maintenance repairs cleaning 25 9 1 Maintenance 25 9 2 Repairs 25 9 3 Cleaning 25 10 Disposal 26 1...

Page 5: ...hen measures for preventing hazards are not followed DANGER Warning of personal injury DANGER indicates death or severe irreversible personal injury which will occur if the corresponding safety measur...

Page 6: ...environment may occur if appropriate safety measures are not observed Take the corresponding safety precautions Note User tips useful information and notes 1 6 Hotline Phone 49 40 67960 444 Fax 49 40...

Page 7: ...nst the weighing installation turning over or being shifted thus eliminating danger to people animals or goods even in the case of a break in a load cell or mounting element Installation and repair wo...

Page 8: ...1 Load cell and constrainer arrangement Examples Key Do not constrain this position Constrainer Load application Possible direction of movement Compression load cell Inteco PR 6203 3 Recommendations...

Page 9: ...mage and measuring errors can be prevented without afecting the required space for movement in the direction of the measurement Consideration should be given to the fact that thermal expansion and con...

Page 10: ...he nuts 2 so that there is a remaining distance A from the washer 3 A 2 mm This distance is essential to avoid force shunts 3 4 Selecting maximum capacity Forces exceeding the safe load limit Elim in...

Page 11: ...the top of the load cell is shifted from the vertical axis a horizontal restoring force is generated Emax 10 t 0 65 of the load resting vertically on the load cell Emax 20 t 1 55 of the load resting...

Page 12: ...the load cell for the Ex area Zone Marking Certiicate no for 0 and 1 II 1G Ex ia IIC T6 Ga Ex ia IIC T6 Ga BVS 17 ATEX E 111X IECEx BVS 17 0092X only Inteco E 20 and 21 II 1D Ex ta IIIC T160 C Da Ex t...

Page 13: ...uals 4 4 Dimensions 4 4 1 Load cells Inteco 500 kg 75 t all dimensions in mm No Description 1 Lower load disc 2 Supporting ring Model b mm spherical radius c mm spherical radius d mm e mm Inteco 500 k...

Page 14: ...PR 6203 500 kg 75 t Designation Description Abbr D1 D1E C3 C3E C6 C6E Unit Accuracy class 0 04 0 015 0 008 Emax Minimum dead load lowest limit of speciied measuring range Emin 0 Emax Maximum capacity...

Page 15: ...max change of output si gnal at Emax during 30 minutes dcr 0 03 0 015 0 008 Cn Non linearity deviation from best stra ight line through zero dLin 0 03 0 01 0 01 Cn Hysteresis max diference in LC outpu...

Page 16: ...inal load line at the head of the load cell Emax 10 t Sex 10 mm Permissible eccentri city Emax 10 t Sex 5 mm Vibration resistance resistance against oscilla tions IEC 60068 2 6 Fc 20 g 100 h 10 150 Hz...

Page 17: ...L multiple C6 C6E 10000 0 20 0 20 0 24 kg Accuracy classes and min scale interval of the load cells vmin for Inteco 20 t Inteco 75 t Type Divisions nmax 20 t 30 t 50 t 60 t 75 t Unit D1 D1E 1000 4 00...

Page 18: ...port the load cell by pulling on the cable Avoid shock stress falling down hard shocks The load cell must be installed vertically and centrally in the mounting kit Load forces must act in the measurin...

Page 19: ...imum permissible inclination must be strictly observed so that measuring accuracy is not adversely overly afected see igure Note The material properties and the shape of the load cells and load discs...

Page 20: ...load disc Small load cell radius 15 mm Large load cell radius 35 mm Emax 500 kg 10 t Emax 20 75 t Note Load discs made of stainless steel are marked with a double groove Further installation instructi...

Page 21: ...lations for installation in the explosion prone area Keep the load cell cables away from power cables The distance between measurement cables and power cables and or components under high voltage shou...

Page 22: ...lief with Kevlar thread ensure extremely long service life even under diicult operating conditions However despite the robust nature of the materials used the cable should be protected from excessive...

Page 23: ...6 Connection Compression load cell Inteco PR 6203 Minebea Intec EN 21...

Page 24: ...reading typically better than 0 1 is generated before the scale is even loaded for the irst time 7 3 Mechanical height adaptation To distribute the load over the load cells as evenly as possible heigh...

Page 25: ...heath damaged Has moisture intruded Mounting kit Is the lift of protection in contact with the scale Are the constrainers stuck Load cell Is the load cell vertical Is the adjustment chamber cover dama...

Page 26: ...two cores of the load cell cable Insulate the load cell cores Max test voltage Standard version UDC 100 V Intrinsically safe version Inteco E UAC 500 V Insulation impedance Core housing Core screen S...

Page 27: ...g accuracy and is highly reliable Should an electrical or mechanical defect nevertheless occur the load cell must be replaced Load cell repair is not possible 9 3 Cleaning Dirt on the load cell and mo...

Page 28: ...orted municipal waste so that it can then be recycled Before disposing of or scrapping the product any batteries should be removed and taken to a suitable collection point Please see our T Cs for furt...

Page 29: ...r no 1 Mounting kit PR 6001 00N 500 kg 10 t 9405 360 01001 2 Mounting kit PR 6001 00S 500 kg 10 t 9405 360 01002 3 Mounting kit PR 6001 01N 20 75 t 9405 360 01011 4 Mounting kit PR 6001 01S 20 75 t 94...

Page 30: ...rder no 1 Upper load disc standard PR 6143 50N 500 kg 75 t 9405 361 43501 2 Upper load disc PR 6143 50S 500 kg 75 t 9405 361 43502 3 Lower load disc with supporting ring PR 6143 24S 500 kg 10 t 9405 3...

Page 31: ...PR 6130 38S 1 4404 1 8 load cells IP68 IP69 veriiable not for Inte co D1E C3E C6E 9405 361 30384 6 PR 6130 64Sa 1 4301 1 4 load cells IP68 IP69 veriiable ATEX IECEx FM 9405 361 30644 7 PR 6130 65S 1...

Page 32: ...Chapter 11 2 5 3 Cable lengths Connecting part Recommended length Between the individual Connexx modules max 10 m Connections Color abbreviations Color Description wh white Supply voltage bu blue Sup...

Page 33: ...onnected external voltage sup ply M12 plug connector male M12 plug connector female 230 V AC voltage supply 24 V DC output voltage only for connected external voltage sup ply External voltage supply o...

Page 34: ...holder see Chapter 11 2 5 3 3 11 2 5 3 1 Mounting using a retaining plate When using a retaining plate the Connexx module is attached to the weighing device e g the leg of a container Note Minebea In...

Page 35: ...ket When using a ixing bracket the Connexx module is attached to the mounting kit 1 Place the ixing bracket 1 on the lower plate 2 of the mounting kit 11 Spare parts and accessories Compression load c...

Page 36: ...gs 1a downwards using a tool to prevent the ixing bracket from twisting 3 Slide the ixing bracket 1 onto the lower plate 2 of the mounting kit 4 Place one of the enclosed washers 4 over the bolt and t...

Page 37: ...Mount the Connexx module 5 on the ixing bracket 1 6 Tighten the knurled screw 6 by hand to ix the module in place 11 Spare parts and accessories Compression load cell Inteco PR 6203 Minebea Intec EN 3...

Page 38: ...attached to the weighing device e g frame with a mounting rail 1 Remove the screw 3 2 Remove the retaining plate 2 3 Install the rail holder 4 and tighten the screws 3 4 Click the Connexx Module into...

Page 39: ...tor female D Sub 9 pin plug connector female 10 m 9405 361 52101 9 PR 6152 11 Connecting cable between Connexx module and CANopen interface M12 female open cable ends incl D Sub 9 pin plug connec tor...

Page 40: ...ufacturer s Certiicate MIN16ATEX001X 6 Certiicate of Conformity FM FM17CA0138 FM17US0276 7 EU Declaration of Conformity MEU18005 8 Declaration of Conformity MDC17003 9 OIML Certiicate of Conformity NM...

Page 41: ......

Page 42: ...Published by Minebea Intec GmbH Meiendorfer Strasse 205 A 22145 Hamburg Germany Phone 49 40 67960 303 Email info minebea intec com www minebea intec com...

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