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Pattern 

Meaning 

Three flashes, each of 
increasing length 

In manufacturing mode.  This should not occur during normal operation. 

Alternating low 
brightness and high 
brightness 

Analog to Digital Converter failure.  This is easily caused by low supply voltage, 
but could also indicate hardware failure.  Ensure supply voltage is within 
specification and cycle power. 

Brief high brightness 
flashes  

An out of bounds error has occurred due to the Heater Shutdown limits.  This can 
also occur if the maximum current rating is exceeded. 

Fade On/Fade Off 

Heater resistance/temperature is within Process Value Range limits, and no errors 
are active.  Available only in LED Mode 4. 

On solid or semi-random 
flashes of low brightness 

Power is applied to heater.   Available only in LED Modes 2 and 3. 

Off 

No power applied, Heater Output is de-energized, or LED in Mode 1. 

Table 1 

 

 

Frequently Asked Questions (FAQ) 

Q:

 How long will the CT398 maintain configuration in non-volatile memory? 

A: 

The specification states the retention is at least 20 years and will withstand at least 1 million writes. 

 

Q: 

Why isn’t the measured temperature of the heater surface the same as what is reported in the utility program? 

A: 

The CT398 uses the resistance of the heater’s element to determine the heater’s temperature.  It is not uncommon for this 

measured value to be higher than the heater’s surface temperature. External characterization of the setup is often required to 

correlate heater element and heatsink temperature. 

 

Q: 

Why does the temperature slowly increase despite already exceeding the Setpoint? 

A: 

Try increasing the Pulse Rate period. In order to measure the heater’s resistance, power is briefly supplied to the heater 

and the current and voltage are measured.  If the CT398 checks too frequently and the heater / heat sink is relatively small, 

this will result in excessive heating. 

 

Q: 

Can any heater be used with the CT398? 

A: 

Provided the applied voltage and heater resistance does not exceed the CT398’s output current rating, yes any heater may 

be used as long as it uses a high TCR element.  If a high TCR element is not used, the heater’s resistance may not change 

enough relative to temperature to be useful. 

 

 

 

 

 
 

 

 

 

 

 

 

Summary of Contents for Heaterstat CT398

Page 1: ...CT398 HeaterstatTM Temperature Controller Technical User Guide...

Page 2: ...atus 2 Heater Settings 3 Output Settings 4 General Usage 5 Status Communication LED 5 Frequently Asked Questions FAQ 6 Specifications 7 Inputs 7 Outputs 7 Communication 7 General 7 Glossary 8 Document...

Page 3: ...easurement Pulse and Pulse Heating Depending on the characteristics of the thermal system the difference between the heater element temperature and the heat sink may vary significantly Since the CT398...

Page 4: ...agram for the CT398 Figure 1 Configuration A separate programmer model AC221332 is necessary to configure the CT398 This device optically communicates with the CT398 though the Status Comm LED To use...

Page 5: ...ature Resistance Data or Equation defines which method the program uses to convert resistance to temperatures Heater Code A string of characters which if provided with the heater fully describes the h...

Page 6: ...when not being used for PC communication The options are as follows Mode 1 LED to remain off during normal operation Mode 2 LED indicates when output is on for the purpose of heating but not including...

Page 7: ...ed to set these to values that would indicate a problem with the heater This feature is temporarily suppressed when HeaterStat Utilities is connected to a CT398 Figure 4 General Usage Status Communica...

Page 8: ...ification states the retention is at least 20 years and will withstand at least 1 million writes Q Why isn t the measured temperature of the heater surface the same as what is reported in the utility...

Page 9: ...esistance Temperature Setpoint Resolution 1 milliohm Resistance Measurement Accuracy 3 up to 55 C and at least 0 25 amp load 4 up to 70 C and at least 0 5 amp load Dimensions 1 50 L x 1 00 W x 1 00 D...

Page 10: ...request for heat but due to the heater being energized momentarily to check its temperature SSR Solid State Relay A type of relay without mechanical contacts constructed from solid state components TC...

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