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9

REEVING LOAD CHAIN

Installing a new length of load chain

To replace the load chain, remove the lower hook block and
chain stop from the chain. Move the directional lever to the
neutral “N” and pull the old chain out of the hoist. Feed a length
of soft wire through one side of the chain guide roller and over
the liftwheel until it comes out on the other side of the chain
guide roller.

Attach the wire to the end of the new chain. Position the chain
so that the first link to enter the chain guide roller will be an
upstanding link and the welds on all upstanding links will be
away from the liftwheel. Pull on the wire until the chain
engages the liftwheel. Turn the free chaining knob, while pulling
on the wire, until the chain comes out of the chain guide roller.
Pull the chain through and remove the wire. Attach the lower
hook block to the chain that is directly below the upper hook.
Attach the chain stop to the other end of the chain.

TESTING

Prior to initial use, all altered, repaired or used hoists that have
not been operated for the previous 12 months should be tested
by the user for proper operation. Test the unit without a load
and then with a load of 100 pounds (46 Kg) to be sure that the
hoist operates properly and that the brake holds the load when
the lever is released. Then test with a load of 125% of rated
capacity. Hoists in which load sustaining parts have been
replaced should be tested with a load of 125% of rated
capacity by, or under the direction of, an appointed person and
a written report prepared for record purposes.

Figure 8

Timing

Marks

Figure 9

Chain guide

roller-Lower

Hook Side

To reduce the risk of injury, feed load chain between
liftwheel and chain guide before attaching the
warning tubes and end ring. Failure to properly install
the load chain may cause the chain to lift out of the
liftwheel pockets and allow the load to drop.

Stripper

Lower

Hook

Block

Chain Stop-

Position as

Shown

Chain Welds

Away From

Liftwheel

Liftwheel

Chain Guide
Roller-Chain

Stop Side

Summary of Contents for 9682-20

Page 1: ...689 20 3 Ton 9690 20 3000 Kg 9691 20 OPERATOR S MANUAL HAND OPERATED LEVER HOIST TO REDUCE THE RISK OF INJURY USER MUST READ AND UNDERSTAND OPERATORS MANUAL To reduce the risk of injury do not alter o...

Page 2: ...erate a hoist unless load slings or other approved single attachments are properly sized and seated in the hook saddle 25 NOT lift loads that are Not balanced and the holding action is Not secure taki...

Page 3: ...s standard can be obtained from ASME Order Department 22 Law Drive PO Box 2300 Fairfield NJ 07007 2300 USA The safety laws for elevators and for dumbwaiters may specify construction details that are n...

Page 4: ...ll in a straight line from hook to hook See Figure 2 The frame must always be free to swivel on the upper hook 4 To reduce the risk of injury carefully check unit for external damage prior to installa...

Page 5: ...aintained unit NOTE Since force on the lever can easily be applied by one person under no circumstances should more than one person operate the lever hoist Overloading can cause immediate failure of s...

Page 6: ...re to be performed daily or before each use and should include the following items 1 All functional operating mechanisms for maladjustment and unusual sounds 2 Hoist braking mechanisms for evidence of...

Page 7: ...fficient spring pressure Spring pressure keeps the latch tight against the tip of the hook and allows the latch to spring back to the tip when released If the latch does not operate properly It should...

Page 8: ...ad the lever ratchet onto the pinion shaft Firmly seat the lever ratchet and secure the brake cover assembly to the frame using the four nuts Place the check washer on the pinion shaft so that there i...

Page 9: ...hain stop to the other end of the chain TESTING Prior to initial use all altered repaired or used hoists that have not been operated for the previous 12 months should be tested by the user for proper...

Page 10: ...689 20 3 Ton 9690 20 3000 Kg 9691 20 OPERATOR S MANUAL HAND OPERATED LEVER HOIST TO REDUCE THE RISK OF INJURY USER MUST READ AND UNDERSTAND OPERATORS MANUAL To reduce the risk of injury do not alter o...

Page 11: ...rate a hoist unless load slings or other approved single attachments are properly sized and seated in the hook saddle 25 NOT lift loads that are Not balanced and the holding action is Not secure takin...

Page 12: ...standard can be obtained from ASME Order Department 22 Law Drive PO Box 2300 Fairfield NJ 07007 2300 USA The safety laws for elevators and for dumbwaiters may specify construction details that are no...

Page 13: ...ull in a straight line from hook to hook See Figure 2 The frame must always be free to swivel on the upper hook To reduce the risk of injury carefully check unit for external damage prior to installat...

Page 14: ...maintained unit NOTE Since force on the lever can easily be applied by one person under no circumstances should more than one person operate the lever hoist Overloading can cause immediate failure of...

Page 15: ...are to be performed daily or before each use and should include the following items 1 All functional operating mechanisms for maladjustment and unusual sounds 2 Hoist braking mechanisms for evidence o...

Page 16: ...ion for nicks gouges twisted links weld spatter corrosion pits sitriations minute parallel lines cracks in weld areas wear and stretching Chain with any one of these defects must be replaced Slack the...

Page 17: ...ead the lever ratchet onto the pinion shaft Firmly seat the lever ratchet and secure the brake cover assembly to the frame using the four nuts Place the check washer on the pinion shaft so that there...

Page 18: ...the chain TESTING Prior to initial use all altered repaired or used hoists that have not been operated for the previous 12 months should be tested by the user for proper operation Test the unit withou...

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