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OPERATING INSTRUCTIONS

Before using the MILWAUKEE Lever Hoist, familiarize yourself
with all components of this hoist (See Functional Description).
Always check the hoist for proper operation before use. Under
no circumstances should you operate a malfunctioning hoist.

Test the operation of the hoist before operating at rated
capacity. 

Operate the hoist with no load and then with a light load of
approximately 100 pounds (46Kg) to make sure it operates
properly and that the brake holds the load when the lever is
released. 

FREE CHAINING

In this mode, the load chain can be pulled through the hoist in
either direction by hand for quick attachment to the load. 

To set the hoist to free chaining mode

1. Remove any load from the hoist and move the directions

lever to the (“N”) position.

2. Turn the free chaining knob counterclockwise (     ) to

disengage the brake and pull on either chain until the lower
hook is at the desired position.

To reset the hoist for load operation

1. To Disengage the free chaining feature, move the directional

lever to the load (

) or unload position (

). Pull the load

chain in either direction to insure the unit is out of the free
chaining mode.

OPERATING THE LEVER HOIST

The MILWAUKEE Lever Hoist can be used in any position
provided it is rigged to pull in a straight line from hook to hook
(See Figure 2). The frame must always be free to swivel on the
upper hook.

To reduce the risk of injury, carefully check unit for
external damage prior to installation. Do not operate a
damaged or malfunctioning hoist. Do not operate a
hoist with a twisted, kinked, damaged or worn chain.
Operating a unit with obvious external damage may
cause load to drop resulting in personal injury and/or
property damage.

To reduce the risk of injury, do not lift people or loads
over people. 
Do not lift more than the rated load.
Do not use load chain as a sling.

To reduce the risk of injury, never pull out or turn the
free chaining knob when the hoist is under load. Pulling
out or turning the free chaining knob with a load
attached will allow the load to release. 

To reduce the risk of injury, rig the hoist in a straight
line hook to hook and keep the frame free to swivel. 
If the frame is not free to swivel, the lever pull may
break the frame and cause physical injury and/or loss 
of the load.

Do not allow the frame to touch the load or bear on 
any support when in use. This may cause bending of
the hook or frame and cause possible failure.

Figure 1

Free

Chaining

Knob

Cam 

Guide

Directional Lever

CORRECT

INCORRECT

Sling

Upper and
lower hooks
in straight
line. Frame
is free to
swivel.

Load

SAFE PULLING ANGLE

DANGEROUS PULLING

ANGLE

Load

Not a
straight line
between
upper and
lower hooks.
Frame is not
free to swivel.

Figure 2

OPERATION

Summary of Contents for 9682-20

Page 1: ...689 20 3 Ton 9690 20 3000 Kg 9691 20 OPERATOR S MANUAL HAND OPERATED LEVER HOIST TO REDUCE THE RISK OF INJURY USER MUST READ AND UNDERSTAND OPERATORS MANUAL To reduce the risk of injury do not alter o...

Page 2: ...erate a hoist unless load slings or other approved single attachments are properly sized and seated in the hook saddle 25 NOT lift loads that are Not balanced and the holding action is Not secure taki...

Page 3: ...s standard can be obtained from ASME Order Department 22 Law Drive PO Box 2300 Fairfield NJ 07007 2300 USA The safety laws for elevators and for dumbwaiters may specify construction details that are n...

Page 4: ...ll in a straight line from hook to hook See Figure 2 The frame must always be free to swivel on the upper hook 4 To reduce the risk of injury carefully check unit for external damage prior to installa...

Page 5: ...aintained unit NOTE Since force on the lever can easily be applied by one person under no circumstances should more than one person operate the lever hoist Overloading can cause immediate failure of s...

Page 6: ...re to be performed daily or before each use and should include the following items 1 All functional operating mechanisms for maladjustment and unusual sounds 2 Hoist braking mechanisms for evidence of...

Page 7: ...fficient spring pressure Spring pressure keeps the latch tight against the tip of the hook and allows the latch to spring back to the tip when released If the latch does not operate properly It should...

Page 8: ...ad the lever ratchet onto the pinion shaft Firmly seat the lever ratchet and secure the brake cover assembly to the frame using the four nuts Place the check washer on the pinion shaft so that there i...

Page 9: ...hain stop to the other end of the chain TESTING Prior to initial use all altered repaired or used hoists that have not been operated for the previous 12 months should be tested by the user for proper...

Page 10: ...689 20 3 Ton 9690 20 3000 Kg 9691 20 OPERATOR S MANUAL HAND OPERATED LEVER HOIST TO REDUCE THE RISK OF INJURY USER MUST READ AND UNDERSTAND OPERATORS MANUAL To reduce the risk of injury do not alter o...

Page 11: ...rate a hoist unless load slings or other approved single attachments are properly sized and seated in the hook saddle 25 NOT lift loads that are Not balanced and the holding action is Not secure takin...

Page 12: ...standard can be obtained from ASME Order Department 22 Law Drive PO Box 2300 Fairfield NJ 07007 2300 USA The safety laws for elevators and for dumbwaiters may specify construction details that are no...

Page 13: ...ull in a straight line from hook to hook See Figure 2 The frame must always be free to swivel on the upper hook To reduce the risk of injury carefully check unit for external damage prior to installat...

Page 14: ...maintained unit NOTE Since force on the lever can easily be applied by one person under no circumstances should more than one person operate the lever hoist Overloading can cause immediate failure of...

Page 15: ...are to be performed daily or before each use and should include the following items 1 All functional operating mechanisms for maladjustment and unusual sounds 2 Hoist braking mechanisms for evidence o...

Page 16: ...ion for nicks gouges twisted links weld spatter corrosion pits sitriations minute parallel lines cracks in weld areas wear and stretching Chain with any one of these defects must be replaced Slack the...

Page 17: ...ead the lever ratchet onto the pinion shaft Firmly seat the lever ratchet and secure the brake cover assembly to the frame using the four nuts Place the check washer on the pinion shaft so that there...

Page 18: ...the chain TESTING Prior to initial use all altered repaired or used hoists that have not been operated for the previous 12 months should be tested by the user for proper operation Test the unit withou...

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