Milnor 5050 Service Manual Download Page 123

Page: 123 / 140

Pellerin

Milnor

Corporation

Pellerin

Milnor

Corporation

Box

400,

Kenner

70063-0400

Litho

U.S.A.

Item

Part

Number

Description

Comments

Used

Find

the

correct

assembly

first,

then

find

the

needed

components.

The

item

letters

(A,

etc.)

assigned

assemblies

are

referred

the

"Used

In"

column

identify

which

components

belong

assembly

The

item

numbers

(1,

etc.)

assigned

components

relate

the

parts

list

the

illustration.

Item

Part

Number

Description

Comments

Used

Parts

List,

cont.—Sprinkler

Assembly

Parts

List—Sprinkler

Assembly

BMP100017/2010096B

(Sheet

---------------------------------------------------------------------ASSEMBLIES------------------------------------------------

------------------

A77SM005

ASSY=SPRINKLER

6458

LEFT

-------------------------------------------------------------------COMPONENTS--------------------------------------------------

----------------

all

50276A

SPRINKLER

BASE

PLA

MOD

all

50277A

SPRINKLER

HANDLE-ST

AMPING

all

50278A

SOLENOID

BOX=SPRINKLER

MOD

all

50280

COVER

FOR

SOLENOID

BOX

all

50281

TCH

ARM

FOR

SPRINKLER

all

12P100

BALLKNOB

PLASTIC

VIES#45H

all

50449

MICROSWITCH

BACKPLA

all

09RM01209S

CAPSW

9FT

180DEG

ROLLER

SIL

VER

all

50285

SWITCH

MOUNT

ACER

PLA

all

50293

SPRING.500

0DX4.00LGX.049EXT

all

06102B

SPRING=1.35

O.D/4.49

LONG

all

09K061D

SOLENOID

120V

60C

#8940

all

50401

SOLENOID

LINKAGE

ROD

all

50402

TRIP

LINK

FOR

SPRINKLER

all

50400

TCH

ARM

LINKAGE

ROD

all

50436

MANUAL

TRIP

HNDL

8.75"

LONG

all

5SL1ENF

A1A

NPTELB

90DEG

1.25X1

GALM

150#

all

5N1A05AG42

NPT

NIPPLE

1X5

TBE

ALSTL

SK40

all

5S1ANF

NPT

TEE

ALMAL

150#

all

5SP1ADESC

NPT

PLUG

CORED

GAL

all

5N1ACLSG42

NPT

NIP

1XCLS

TBE

ALSTL

SK40

all

96D085WEXS

BAL

1"BRZW

TTB6400SSZ1070SP

all

5N1A08AG42

NPT

NIP

1X8

TBE

ALSTL

SK40

all

51E099SP

DIXON1"KINGCOMBNIP

TD.#STC10

all

50860

+SPRINKLER

RESET

HANDLE

all

50299

YER

SPRINKLER

ACER

all

50300

.884

LONG

SPRINKLER

ACER

all

50301

.75

LONG

PRINKLER

ACER

all

60C001

RUBBER

BUMPER-BLKW/W

ASHER

#698

all

15C061

HXSOKSTRIPBL

1/2X1X3/8-16

all

15U240

FLA

ASHER(USS

STD)

3/8"

ZNC

all

15U255

LOCKW

ASHER

MEDIUM

3/8

ZINCPL

all

15G205

HXNUT

3/8-16UNC2B

ZINC

GR2

all

15C048

HXSOKSTRIPBL

3/8X1X5/16-18

all

15U200

FLA

ASHER(USS

STD)

5/16"ZNC

all

15P002

TRDCUT

-F

6-32UNC2AX1/4"

all

15K070

HXCAPSCR

5/16-18

UNC2A

X1.5

all

15U210

LOKW

ASHER

MEDIUM

5/16

ZINCPL

all

15G185

HXNUT

5/16-18UNC2B

SAE

INC

all

15N162A

TRUSMACSCR

1/4-20UNC2AX1/2

ZIN

all

15G165

HXNUT

1/4-20UNC2BSAE

GR2

all

15U180

LOCKW

ASHER

MEDIUM

1/4

ZINCPL

all

27A019

1"PIPESTRAP

2HOLE

AMPED

GAL

all

15K039

HXCAPSCR

1/4-20UNC2AX3/4

GR5

all

15K086D

HXCAPSCR

3/8-16

UNC2A

7/8"

all

15K021A

SOKCAPSCR

10-24UNCX1"

S/S

all

15G126

HXLOCKNUT

NYLON

10-24

UNC

all

15K091

BTNHDSOKCAPSCR

3/8-16NCX1

GR5

all

15N036

ANMACHSCR

SEM

6-32UNC2AX1/4

all

15K030

HEXCAPSCR

1/4-20UNC2X1/2

GR5

all

15N130

RDMACSCR

10-24UNC2A

1/2

SS18

all

15U150

LOCKW

ASHER

MEDIUM

#10

ZINCPL

all

17N300

3/16"

ROD

CLIP

FMP#85303

119

Summary of Contents for 5050

Page 1: ... MAP5050ACE 2022246A Publishing System TPAS2 Access date 06 10 2022 Document ECNs Latest Service Mechanical Parts 5050 Shaker Gas and Steam Dryers PELLERIN MILNOR CORPORATION POST OFFICE BOX 400 KENNER LOUISIANA 70063 0400 U S A ...

Page 2: ......

Page 3: ...yer Mounting Parts BMP040075 2020414A 50 Pedestal Base 50040 50050 Dryers BMP100006 2012114B 54 Covers 5040TG2L R TS2L R 5050TG1L R TS1L R BMP100004 2012114B 56 Unload Bridge Installation BMP070009 2020432A 59 4 Drive Assemblies 60 Drive Chart 5040TG2L R TS2L R 5050TG1L R TS1L R BMP100007 2012144B 62 Cylinder Installation 5040TG2L R TS2L R 5050TG2L R TS2L R BMP100009 2012114B 64 Guide Roller Assem...

Page 4: ...matic CSA 5040TG2L R 5050 6458 6464 7272 TG1L R BMP080027 2012114B 102 Natural Gas Schematic Europe 5040TG2L R 5050TG1L R BMP080026 2012114B 104 Gas Piping CSA and Europe 5040TG2L R 5050TG1L R BMP080025 2012114B 107 Firebox Burner Combustion Air 5040TG2R L 5050TG1R L BMP100013 2012114B 111 8 Steam Assemblies 112 Steam Coil Installation 5040TS2L 5040TS2R BMP100014 2010095B 114 Steam Coil Damper Air...

Page 5: ...ical attack are not covered by this warranty For parts which require routine replacement due to normal wear such as gaskets contact points brake and clutch linings belts hoses and similar parts the warranty time period is 90 days We reserve the right to make changes in the design and or construction of our equipment including purchased components without obligation to change any equipment previous...

Page 6: ...ou can also get components from the Milnor factory Tell the supplier the machine model and serial number and this data for each necessary component The component number from this manual The component name if known The necessary quantity The necessary transportation requirements If the component is an electrical component give the schematic number if known If the component is a motor or an electric...

Page 7: ...tities Table 1 Trademarks AutoSpot GreenFlex MilMetrix PulseFlow CBW GearTrace MilTouch RAM Command Drynet GreenTurn MilTouch EX RecircONE E P Express Hydro cushion MILRAIL RinSave E P OneTouch Mentor Miltrac SmoothCoil E P Plus Mildata PBW Staph Guard Gear Guardian Milnor End of document BNUUUU02 IBNUUUU02 2021104A BNUUUU02 0000158094 F 2 3 3 21 9 47 AM Released 3 ...

Page 8: ......

Page 9: ...Safety 1 5 ...

Page 10: ...restricted to those employees given the task of using it only specifically designated workers carry out repairs modifications maintenance or servicing information instruction and training is provided workers and or their representatives are consulted Work equipment must comply with the requirements listed below The owner user must verify that installation and maintenance of equipment is performed ...

Page 11: ...rovided on the machine safety placards in the Safety Guide and throughout the other machine manuals Placards must be kept clean so that the information is not obscured They must be replaced immediately if lost or damaged The Safety Guide and other machine manuals must be available at all times to the appropriate personnel See the machine service manual for safety placard part numbers Contact the M...

Page 12: ...ismember you Do not attempt to open the door or reach into the cylinder until the cylinder is stopped Do not touch goods inside or hanging partially outside the turning cylinder Know the location of all emergency stop switches pull cords and or kick plates and use them in an emergency to stop machine motion Know the location of the main machine disconnect and use it in an emergency to remove all e...

Page 13: ...e Hazards Operating the machine with an inoperative safety device can kill or injure personnel damage or destroy the machine damage property and or void the warranty Do not tamper with or disable any safety device or operate the machine with a malfunctioning safety device Request authorized service WARNING 12 Electrocution and Electrical Burn Hazards Electric box doors Operating the machine with a...

Page 14: ... or malfunctioning machine Request authorized service Do not attempt unauthorized servicing repairs or modification Do not use the machine in any manner contrary to the factory instructions Use the machine only for its customary and intended purpose Understand the consequences of operating manually CAUTION 18 Goods Damage and Wasted Resources Entering incorrect cake data causes improper processing...

Page 15: ... OSHA standard in the absence of any other overriding standard WARNING 21 Confined Space Hazards Confinement in the cylinder can kill or injure you Hazards include but are not limited to panic burns poisoning suffocation heat prostration biological contamination electrocution and crushing Do not enter the cylinder until it has been thoroughly purged flushed drained cooled and immobilized End of BI...

Page 16: ...cation Basket outlet duct Figure 1 page 2 Figure 3 page 2 Fig ure 4 page 2 Inlet duct Fig ure 1 page 2 Figure 2 page 2 At burner Figure 1 page 2 Fig ure 5 page 2 Outlet duct Figure 3 page 2 Safety limit the temperature or condition that causes the given result 225 F 107 C 550 F 288 C 175 F 79 C Three safety limits in software 5 F increase for 15 seconds or 15 F increase for 5 seconds during min fi...

Page 17: ...F 288 C ST550B Secondary inlet temperature switch This switch closes at 550 F 288 C STBB Burner housing temperature switch This switch closes at 175 F 79 C T2 Inlet temperature thermocouple The fire safety system does not use this component T3 Outlet temperature thermocouple This component gives temperature data to the controller 1 Sprinkler valve assembly 2 Reset handle 3 Operation handle Figure ...

Page 18: ...oo high centrifugal force can hold the goods against the basket Then the part of the goods that is against the basket can become too hot The gas valve does not operate correctly For example the valve throttle cannot move down fully because it is damaged This can prevent the min fire position Min fire is set too high The min fire position must be adjusted correctly when the gas and air as told in t...

Page 19: ...t of sprinkler AUTOMATIC operation If there is a controller on the dryer see Manual Mode Menu Functions in the reference manual If this dryer is part of a Dryer Shuttle Drynet system do the steps listed below at the Drynet controller a Select Admin Logon and enter the administrator password b Select click the display for the dryer you will do the test on c Select click Manual mode d Go to Sprinkle...

Page 20: ...e safety system will operate if a fire in the basket occurs But it can also operate for other causes Temperature switches Fenwal switches in the outlet duct operate the system at 225 F 107 C If the Fenwal switches are not serviceable the dryer software operates the sys tem at 240 F 116 C 1 Examine the dryer condition If there is a fire let water flow continue until the fire is extinguished CAUTION...

Page 21: ... manual controls to release the goods WARNING Hot goods can catch fire spontaneously Keep fire equipment available Stay away from the goods 7 Remove power Look for damage With power removed from the machine examine the full machine for damage Look carefully at the air seals support rollers primary blower and electrical cables on top of the machine Also examine electrical components for moisture 8 ...

Page 22: ... Right Model Plan View Typical Rear View Y 10 10 10 10 10 40 20 30 20 PELLERIN MILNOR CORPORATION Notes 1 Replace placard immediately if removed or unreadable 2 Approximate locations of placards are shown Mounting holes are provided on machine If aluminum placard use 8 self tapping screws Safety Placard Use and Placement 5040 5050 6450 6458 6464 7272 7676 and 8282 Dryers BMP040034 2021211A 18 ...

Page 23: ... numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Safety Placard Use and Placement PELLERIN MILNOR CORPORATION Page 2 2 All 20 01 10377A NPLT ELEC HAZARD LG TCATA COMPONENTS all 10 01 10451B NPLT DRYER WARNINGS TCATA all 30 01 10375B NPLT ELEC HAZARD SMALL TCATA all 40 01 10699A NPLT SERV HZRD PLYEST TCATA BMP040034 2021211A Safety Placard Use and Place...

Page 24: ...View Typical Rear View Y 10 10 10 10 10 20 30 30 20 PELLERIN MILNOR CORPORATION Safety Placard Use and Placement ISO 5040 5050 6450 6458 6464 7272 7676 and 8282 Dryers Notes 1 Replace placard immediately if removed or unreadable 2 Approximate locations of placards are shown Mounting holes are provided on machine If aluminum placard use 8 self tapping screws ISO Placards shown on this page BMP04003...

Page 25: ...s belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Safety Placard Use and Placement PELLERIN MILNOR CORPORATION Page 2 2 BMP040035 2021211A Safety Placard Use and Placement ISO COMPONENTS all 20 01 10377 NPLTE WARNING 4X4 All 10 01 10451X NPLT DRYER WARNINGS ISO all 30 01 10375 NPLTE WARNING 2X2 5040 5050 6450 6458 6464 72...

Page 26: ......

Page 27: ...Service and Maintenance 2 23 ...

Page 28: ... make the necessary adjustments to change a measured pressure to match a specified value Some terms used in this instruction are gas train the group of valves and related components that controls the flow of natural gas or propane into the dryer flame control an electronic module that monitors and maintains a safe flame Milnor system dryers use two brands of flame control Fireye primarily for the ...

Page 29: ...leased Table 3 Applicable Models Step Gauge Points 1 5050TG_ 6450TG_ 6458TG_ 6464TG_ 7272TG_ Fireye L G Fireye L G Fireye L G Fireye L G 1 Static incoming gas pressure 2 GGS 13 5 33 6 13 5 33 6 13 5 33 6 13 5 33 6 13 5 33 6 13 5 33 6 13 5 33 6 13 5 33 6 2 Combustion air pressure GAC and GRC 0 4 1 0 14 35 0 6 1 5 0 6 1 5 0 6 1 5 0 6 1 5 0 6 1 5 0 6 1 5 Combustion air damper full open full open 0 9 ...

Page 30: ... 8 3 25 8 3 25 8 2 75 6 8 2 75 6 8 9 Burner box pressure GAB 0 06 0 15 0 04 1 0 06 0 15 0 06 0 15 0 06 0 15 0 06 0 15 0 06 0 15 0 06 0 15 10 Back pressure n a 0 8 2 0 8 2 0 8 2 0 8 2 0 8 2 0 8 2 0 8 2 0 8 2 1 The reference point is atmosphere unless two values are shown for the gauge point 2 Must not exceed A pressure that exceeds the maximum can damage the regulator Set the Heating System Air Hea...

Page 31: ... 4 GGS Static incoming gas pressure gauge point 5 GGH Maximum main gas pressure gauge point 6 GGL Minimum main gas pressure gauge point 7 GGR Regulated main gas pressure gauge point 8 GGP Pilot gas pressure gauge point 9 RGM Main gas regulator 10 RGP Pilot gas regulator 11 SPGL Low gas pressure switch 12 SPGH High gas pressure switch 13 VEMMG Modulating gas valve adjustment screw 14 VGT Manual tes...

Page 32: ...r primary gauge point 3 GRC Combustion air reference gauge point 4 GAM Main air gauge point 5 VB Burner box air pressure needle valve 6 VC Combustion air primary needle valve 7 VR Combustion air reference needle valve 8 VM Main air needle valve 9 SPBB Burner box pressure switch adjust ment screw 10 SPCA Combustion air pressure switch 11 SPHD Back pressure switch 12 SPMA Main air pressure switch 13...

Page 33: ...h Hazard Moving components can entangle and crush body parts Leave electrical power disconnected from the machine while you work on it except where stated otherwise in this document Use extreme caution when you work around moving components 4 1 Setup Mode Fireye flame control BNDGUM01 C05 0000337010 C 2 A 4 3 24 21 9 39 AM Released Display or Action Explanation WAITING FOR LOAD The display after t...

Page 34: ...ull load LOAD DRYER WITH REDRY Ignore this prompt Starts the cycle LOADING This display appears 00F TIC TOC 000 VP xx xxxAxxx xxx xxx This display appears The VP value alternates with an air value Wait for the burner to ignite Stops the timer and accesses the manual control panel for temper ature damper and basket rotation TICHTOC LDA MVP BSPD xxx xxx x0x 0x xxxx Sets the damper position Hold the ...

Page 35: ...the machine 2 Look at Figure 1 page 4 Attach one side of the manometer to gauge point GGS the higher pressure Leave the other side open to the atmosphere 3 Supply gas to the machine 4 Adjust the incoming gas upstream from dryer as close as possible to the maximum static gas pressure listed in Section 2 page 2 This pressure is necessary for further adjustments Pres sures higher than specified can d...

Page 36: ... of the manometer to GAM the lower pressure Leave the other side open to the atmosphere the higher pressure 3 Adjust VM until the manometer displays the test value shown in Section 2 page 2 4 Look at the burner box pressure light on the status light panel Very slowly turn the dial on SPMA clockwise Fireye machines Stop when the light illuminates Landis Gyr machines Stop when SPMA trips and the bur...

Page 37: ... 6 This turns on the two main gas valves The modulating gas valve opens and modulates to position 100 Landis Gyr Set the modulating gas valve to position 100 MVP 100 See Section 4 2 page 7 1 Make sure VGT is open fully 2 Look at Figure 1 page 4 Attach one side of the manometer to GGR the higher pressure Leave the other side open to the atmosphere 3 Turn the dial on SPGL counterclockwise to the low...

Page 38: ...he status light illuminates briefly then blinks Open the manual test valve again The burner will ignite as soon as pressure is restored Press and to extinguish the status light Landis Gyr machines The status light should illuminate momentarily but this may be too quick to see The flame control automatically resets and attempts to ignite the burner 5 Verify the proper adjustment Open VGT fully Watc...

Page 39: ...t VB until the manometer shows the value specified in Section 2 page 2 4 Look at the burner box pressure light on the status light panel Slowly turn the adjust ment screw on SPBB clockwise until the status light illuminates and the burner extinguishes 5 Close VB fully 5 11 Step 10 Maximum back air pressure BNDGUM01 C09 0000338606 C 2 A 2 3 18 21 4 15 PM Released The dial on SPHD see Figure 2 page ...

Page 40: ...ASTM A307 and stainless steel B Grade BC ASTM A354 C SAE Grade 5 ASTM A449 D SAE Grade 8 and ASTM A354 BD 1 Torque Values These tables give the standard dimension grade threadlocker and torque requirements for fasteners frequently used on Milnor equipment Note 1 Data from the Pellerin Milnor Corporation Bolt Torque Specification bolt_torque_milnor xls 2002096 1 1 Fasteners Made of Carbon Steel 1 1...

Page 41: ... 569 7 8 x 9 167 226 429 582 606 821 531 719 7 8 x 14 184 249 473 641 668 906 1 x 8 250 339 644 873 909 1232 796 1079 1 x 12 274 371 704 954 994 1348 1 x 14 281 381 723 980 1020 1383 1 1 8 x 7 354 480 794 1077 1287 1745 1126 1527 1 1 8 x 12 397 538 891 1208 1444 1958 1 1 4 x 7 500 678 1120 1519 1817 2464 1590 2155 1 1 4 x 12 553 750 1241 1682 2012 2728 1 3 8 x 6 655 888 1469 1992 2382 3230 2085 28...

Page 42: ...7 266 354 595 807 966 1288 845 1126 1 1 8 x 12 298 404 668 890 1083 1444 1 1 4 x 7 375 500 840 1120 1363 1817 1192 1590 1 1 4 x 12 415 553 930 1261 1509 2013 1 3 8 x 6 491 655 1102 1470 1787 2382 1564 2085 1 3 8 x 12 559 758 1254 1672 2034 2712 1 1 2 x 6 652 870 1462 1982 2371 3161 2075 2767 1 1 2 x 12 733 994 1645 2194 2668 3557 1 1 2 With a Threadlocker Table 5 Threadlocker by the Diameter of th...

Page 43: ...25 34 22 30 5 16 x 24 13 18 19 26 27 37 27 37 3 8 x 16 20 27 31 42 44 60 38 52 3 8 x 24 23 31 35 47 50 68 7 16 x 14 32 43 49 66 70 95 61 83 7 16 x 20 36 49 55 75 78 106 1 2 x 13 49 66 75 102 107 145 93 126 1 2 x 20 55 75 85 115 120 163 9 16 x 12 70 95 109 148 154 209 134 182 9 16 x 18 78 106 121 164 171 232 5 8 x 11 97 132 150 203 212 287 186 252 5 8 x 18 110 149 170 230 240 325 Table 8 Torque Val...

Page 44: ...Apply LocTite 277 Dimension The Grade of the Bolt Grade 2 Grade 5 Grade 8 Grade BC Pound feet N m Pound feet N m Pound feet N m Pound feet N m 1 x 8 325 441 837 1135 1181 1601 1034 1402 1 x 12 356 483 916 1242 1293 1753 1 x 14 365 495 939 1273 1326 1798 1 1 8 x 7 461 625 1032 1399 1674 2270 1464 1985 1 1 8 x 12 516 700 1158 1570 1877 2545 1 1 4 x 7 650 881 1456 1974 2362 3202 2067 2802 1 1 4 x 12 ...

Page 45: ...1 4 x 7 546 740 523 709 314 425 1 1 4 x 12 504 683 480 651 288 390 1 1 2 x 6 930 1261 888 1204 533 722 1 1 2 x 12 732 992 703 953 422 572 2 Preparation WARNING 2 Fire Hazard Some solvents and primers are flammable Use threadlocker and primers with sufficient airflow Do not use flammable material near ignition sources 1 Clean all threads with a wire brush or a different tool 2 Remove the grease fro...

Page 46: ...ten the bolt to the value shown in the correct table Table 5 to Table 11 3 2 Through Holes 1 Put the bolt through the assembly 2 Apply the threadlocker only to the bolt thread area that will engage the nut 3 Tighten the bolt to the value shown in the correct table Table 5 to Table 11 Figure 3 Through Hole Application Legend A No threadlocker here B Apply the threadlocker to this area x Nut depth 3...

Page 47: ...Requirements for Fasteners PELLERIN MILNOR CORPORATION Figure 4 Disassembly Apply Heat to a Small Area Legend A How to apply heat to a small fastener B How to apply heat to a large fastener End of BIUUUM04 43 ...

Page 48: ......

Page 49: ...Covers and Shipping Brackets 3 45 ...

Page 50: ...TS1L R 6450TG1L R 6458TG1L R TS1L R 6464TG1L R TS1L R 7272TG1L R TS1L R 7676TG1L R 8282TG1L R View A A Typical Lifting Bracket Hardware 5 6 7 8 9 8 9 4 Typical 8 9 11 11 11 11 4 PLACES 12 13 13 13 10 Typical 2 1 1 1 3 7676TG1L shown A A Figure 1 5040 5050 6450 6458 6464 7272 7676 and 8282 Dryers 7676 Shown Figure 2 8282 Dryers 46 ...

Page 51: ...71315B 6450 DRYER LIFT BRKT 44 50 ABDE 1 07 71315 DRYER LIFT BRKT STANDARD 41 50 H 1 07 88092 8282 DRYER LIFT BRKT FG 1 07 85315A DRYER LIFT BRKT TALL 51 50 AB 2 07 44075 5040 LIFT BRKT LONG SPREADER FG 3 07 71183B DRYER REAR CHANNEL LIFTING BRACKET A F 4 07 71439 6458 RAILSUPP CORNER BRKT H 3 07 88096 8282 VT LIFTING BRKT all 5 15K173A HXCAPSCR 1 2 13UNC2AX1 75 GR5 AB 3 07 44076 5040 REAR LIFTING...

Page 52: ...d right machines on the rear of the house and to join the pedestal legs Covers for nameplate and emergency stop replacement PELLERIN MILNOR CORPORATION Dryer to Dryer Mounting Parts right machine shown in photo Sealing foam is applied to the right side of the left machine of the pair only The dashed line shows where to apply the foam 2 1 2 Dryer to Dryer Mounting Parts 5040 5050 6450 6458 6464 727...

Page 53: ...unting Parts PELLERIN MILNOR CORPORATION Page 2 2 COMPONENTS All 1 60A008A 1 X 1 NEO SPONGE ADH all 7 07 71310 6458 DRYER TO DRYER MNT SHIM all 5 15G205 HXNUT 3 8 16UNC2B ZINC GR2 all 2 07 71309 6458 DRYER TO DRYER MNT BKT all 4 15U255 LOCKWASHER MEDIUM 3 8 ZINCPL all 3 15K105 HXCAPSCR 3 8 16UNC2A1 25 GR5 P all 6 15K125 HEXCAPSCR 3 8 16UNC2AX2 5 GR5 all 9 03 CC3X4 COVER PLT DRYER E STOP RPLCMNT al...

Page 54: ...iately apparent you may need to use a level to identify the parts Swapping these parts when assembling will cause the top flange to stick up above the rest of the pedestal and cause the dryer to sit incorrectly 5 7 11 FRONT LEFT RIGHT 5 6 8 7 3 11 11 1 2 4 9 R Pellerin Milnor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A 5040TG2L R TS2L 50 0TG L R TS1L R R...

Page 55: ...7 44100A 07 44210A 07 44148A 07 44225A 07 44111A 07 44138A 07 44135A 07 44137A 07 44154 07 44147A 07 44209A 0 0 3 5 10 5 14 17 5 21 28 31 5 66 5 0 0 3 5 10 5 14 17 5 21 28 31 5 66 5 35 59 32 09 45 82 49 32 52 82 56 32 63 32 66 82 102 09 33 445 29 945 43 94 47 44 50 94 54 445 61 44 64 945 99 945 R Pellerin Milnor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S ...

Page 56: ...07 44155D 5050 DRYER BASE FILL DRV LEFT all 4 07 44155 5040 DRYER BASE FILL DRV RITE HJ 4 07 44155C 5050 DRYERBASE FILL DRV RIGHT all 5 07 44101 5040 STD PED FRONT RIGHT SEE CHART LENGTHS all 6 07 44101A 5040 STD PED FRONT LEFT all 7 07 44148 5040 STD PED REAR RIGHT all 8 07 44148A 5040 STD PED REAR LEFT all 9 07 44154 5040 DRYER BASE FILLER FNT RR ABCDH 10A 07 44158 5040 REAR PANEL STD PED 0 17 5...

Page 57: ...signed to assemblies are referred to in the Used In column to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Pedestal Base Assembly BMP100006 2012144B Sheet 4 of 4 all 21 15U490 FLAWASH 1 1 2X17 32X1 4ZINC all 22 15U300 LOKWASHER REGULAR 1 2 ZINC PLT all 23 15G230 HXNUT 1 2 13UNC2B SAE ZINC GR2 ...

Page 58: ... Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A 3 BMP100004 2012114B Sheet 1 of 2 Covers 5040TG2L R 5040TS2L R 5050TG1L R TS1L R 1 2 4 5 5050 uses 2 vertical doors 5040 uses 1 vertical door as shown 54 ...

Page 59: ...he item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Covers BMP100004 2012114B Sheet 2 of 2 ASSEMBLIES A G74SH004 5040TG2 GAS HOUSE INSTALL 5040TG2L R TS2L R B G74SH005 5050TG1 GAS HOUSE INSTALL LF 5050TG1L R TS1L R COMPONENTS AB 1 A74SD001 5040 SIDE DOOR ASSY A 2 07 44070 5040 HOUSE SIDE COVER COLOR WARM GRAY B 2 07 44070A 5050 HOUSE SIDE COVER COL...

Page 60: ... PELLERIN MILNOR CORPORATION BMP070009 2020432A Unload Bridge Installation 5040 5050 6450 6458 6464 7272 7676 8282 Dryers Mounting Bracket 001 Mounting Bracket 001 Plastic sheeting length as specified Plastic sheeting requires field innovation to support it between Dryers 56 ...

Page 61: ... relate the parts list to the illustration Parts List Unload Bridge Installation PELLERIN MILNOR CORPORATION Page 2 2 D 6464 DRYERS F 7676 DRYERS E 7272 DRYERS G 8282 DRYERS G 1 07 88094 8282 UNLOAD BRIDGE TO CONV COMPONENTS AB 1 07 44230 5040 UNLOAD BRIDGE TO CONV CD 1 07 71568 6458 UNLOAD BRIDGE TO CONV EF 1 07 71569 7272 UNLOAD BRIDGE TO CONV REFERENCE A 5040 DRYERS B 5050 DRYERS C 6450 6458 DR...

Page 62: ......

Page 63: ...Drive Assemblies 4 59 ...

Page 64: ...ation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP100007 2012114B Sheet 1 of 2 7 8 5 6 12 9 1 4 4 2 3 10 BLOWER DRIVE CYLINDER DRIVE Drive Chart 5040 2L R TS2L R TG 5050 1L R TS1L R TG 12 60 ...

Page 65: ...0C COMPONENTS All 1 54N050B23D SPRKT D50B23H 2 BORE DRVN all 2 54N050B25C SPRKT D50B25H 1 BORE all 3 54G036SP SOLID BUSH CHN 50 2 DBL 36 25 all 4 54JH22000C SHFTCOLL 2 ID DBLSPLT CARSTL all 5 56064B2H VPUL 2B6 4 A6 0 2BK70H all 6 56Q1GH 1 3 8 BUSH VPUL TYPE H D ORQT A 7 56060B2SDS VPUL 2B6 0 A5 6 SDS TYPE QD B 7 56054B2SDS VPUL 2B5 4 A5 0 SDS TYPE QD all 8 56Q1GSDS 1 3 8 BUSH VPUL QD TYPE SDS all ...

Page 66: ... Cylinder Installation BMP100009 2012114B Sheet 1 of 2 CYLINDER FELT FELT 2 2 1 8 9 RING FELT FLAP SEAL HOUSE SHELL FRONT SHELLFRONT GUIDE ROLLER ASSEMBLY SEE BMP100011 ADJUSTMENT BOLTS 3 4 5 DETAIL A DRIVE SUPPORT ROLLER ADJUSTMENTS DETAIL B GUIDE ROLLER ADJUSTMENTS Use the adjustable bolts on the bearing mounting plates to adjust the position of the drive rollers ADJUSTS FRONT REAR POSITION OF C...

Page 67: ...LON all 1 A74CA004 5050 DRYER BASKET 5050 STANDARD all 1 A74CA011 5050 DRYER BASKET TEFLON COAT 5050 TEFLON all 1 A74CA012 5050 DRYER BASKET HITEMP COAT 5050 HITEMP 27A686 FELT 3 4 THKX1 2 W F7 0 67 R Pellerin Milnor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A Item Part Number Description Comments Used In Find the correct assembly first then find the nee...

Page 68: ...3 4 6 5 6 6 7 8 17 Cover not shown 10 14 13 16 15 11 12 1 1 2 3 8 7 6 5 6 4 6 SHELLFRONT CYLINDER HOUSE PELLERIN MILNOR CORPORATION BMP100011 2017323A Guide Roller Assembly 5040 5050 6458 6464 7272 and 8282 Dryers 7676 9 FELT COSMETIC RING 64 ...

Page 69: ...7 50219 BRKT GUIDE ROLLER MOUNT B 2 07 80150 7272 GUIDE ROLLER MOUNT A 3 07 50218 BRKT SMALL GUIDE ROLLER B 3 07 80100 72 GUIDE ROLLER BRKT all 4 15K092Z HEXFLGSCR 3 8 16X1 GR5 ZINC all 5 15B107 HEXTAPBOLT 3 8 16UNC2X3 1 2 ZN all 6 15G198 HXFLGNUT 3 8 16 ZINC all 7 15K105 HXCAPSCR 3 8 16UNC2A1 25 GR5 P all 8 15U240 FLATWASHER USS STD 3 8 ZNC P all 9 27A685 FELT 1 2 THK X 1 1 4 W SAE F 7 10 60C502A...

Page 70: ...Litho in U S A R Pellerin Milnor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 BMP100010 2012114B Sheet 1 of 2 T Seal Assembly 5040TG2L R TS2L R 5050TG1L R TS1L R 66 ...

Page 71: ...of 2 ASSEMBLIES A G74SH003 5040 T SEAL INSTALL COMPONENTS A 1 X7 41000 3BOLT T SEAL NOTCH DRIL 5040 all 2 07 50469 YOKE T SEAL ROD ADJUSTMENT all 3 07 50471 ROD SPRING TENSION T SEAL all 4 07 50472 SPRING DRYER T SEAL TENSION all 5 15G164 HX THIN LOCKNUT NYL1 4 20 SS all 6 15U188 FLTWASH 1 4 STD COMM SS18 8 all 10 07 50498 RIBPLATE STUD HOLDER T SEAL all 11 W7 50466A WLMT SEAL YOKE LF SIDE 3BOLT a...

Page 72: ...re ends through holes in the perforated basket Tie the wire ends together inside the basket then start the T Seal into the left J ring NOTE If the T Seal becomes caught while installing do not force the cog belt Simplyreversethedirectionofthebeltuntil the T Seal is freed then continue feeding the T Seal through 4 Referring to T SEAL ASSEMBLY reattach the left side stud and yoke assem bly to the fr...

Page 73: ...e wire ends through holes in the perforated basket Tie the wire ends together inside the basket then start the T Seal into the left J ring NOTE If the T Seal becomes caught while installing do not force the cog belt Simplyreversethedirectionofthebeltuntil the T Seal is freed then continue feeding the T Seal through 4 Referring to T SEAL ASSEMBLY reattach the left side stud and yoke assem bly to th...

Page 74: ...ration Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP100008 2012114B Sheet 1 of 4 Items marked with an are the mounting bracket and target for the proof of rotation proximity switch These parts are located only on the discharge end of the support roller 7 22 70 ...

Page 75: ...BRICATION LINES REAR BEARING LUBRICATION EXTENTION 28 29 30 28 29 30 32 33 34 34 35 27 31 29 30 28 32 34 35 36 FRONT BEARING LUBRICATION GREASE FITTING WITHIN 24 25 26 BMP100008 2012114B Sheet 2 of 4 R Pellerin Milnor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A 5040TG2L R TS2L R 5050TG1L R TS1L R 71 ...

Page 76: ...nt Gage item 42 shipped with the machine to align the drive and driven sprockets Spacer must be installed to provide sufficient clearance between motor mounting flange and base BASE MOTOR MOUNTING FLANGE The 6458 Dryer is shown The 5040 Dryer is similiar see parts list 40 17 41 18 37 38 39 39 Drive Support Roller Installation 5040TG2L R TS2L R 5050TG1L R TS1L R 72 ...

Page 77: ...URETHANE all 10 15K147 HXCAPSCR 1 2 13UNC2X1 GR5 ZINC all 11 15U300 LOKWASHER REGULAR 1 2 ZINC PLT all 12 15U286 FLATWASHER 2 0DX17 32 IDX1 4 all 13 15K162 HXCAPSCR 1 2 13UNC2AX1 5 GR5 P all 14 15D119 HXTAPSCR 1 2 13X4 GR5 ZNC FTL all 15 15G230 HXNUT 1 2 13UNC2B SAE ZINC GR2 all 16 15K095 HXCPSCR 3 8 16UNC2AX1 GR5 ZINC all 17 15U255 LOCKWASHER MEDIUM 3 8 ZINCPL all 18 15G205 HXNUT 3 8 16UNC2B ZINC...

Page 78: ......

Page 79: ...Door Assemblies 5 75 ...

Page 80: ... Door Installation FROM DOOR LIFT BRACKETS FROM DOOR LIFT BRACKETS Top View 4 5 6 7 3 8 9 12 9 12 LOWER CABLES ARE SHOWN TO THE INSIDE FOR VISIBILITY THEY SHOULD BE PERFECTLY IN LINE WITH UPPER CABLES AND TURNBUCKLES 1 1 2 3 10 12 10 12 10 12 11 12 14 14 15 16 17 18 19 28 29 30 31 32 33 TYPICAL 19 PLACES 5040TG2L R TS2L R 5050TG1L R TS1L R 76 ...

Page 81: ...ut of the door channel Feed new cable through eyelet thimbles and sleeves and crimp Slide the pieces of 1 braided hose down the cable and over the thimbles Lower the door into the door channel keeping tension on the cables Thread the cables up through the pulleys as shown in When attaching cables to turnbuckles or adjusting turnbuckles make sure the door is fully closed and the cylinder is fully e...

Page 82: ... 07 44183 5040 LD CYL BRKT FRONT all 7 07 44179 5040 LD AIR CYL PULL MT BRKT all 8 07 44180 5040 WIRE MT BRKT all 9 07 40937 UHMW PULLEY GUIDE AIRCYL all 10 W7 71197 6458 90 DEG PULLEY GRD WELD all 11 W7 71199 6458 180 DEG PULLEY GRD WELD all 12 27A965 PULLEY ZINC PLATE CPS6150 all 13 07 44185 AIR CYLINDER MOUNT SPACER all 14 15G264A HEXJAMNUT 1 1 4 12UNF 2B ZINC all 15 17A051 EYEBOLT 1 4 20X2 LON...

Page 83: ...040DRY LD VERTICAL COMPONENTS all 1 07 40914 LOAD DOOR MAIN OUTSIDE COLOR PHANTOM GRAY all 2 07 40916 LOAD DOOR MAIN S S INSIDE all 3 W7 40915 WLMT SIGHT GLASS RING all 4 07 50057 RING SIGHGLASS LOAD DOOR all 5 02 02366A GASKET DOORGLASS DRYER all 6 02 09215 DRGLASS 12 3 8DIA SS STAMPED all 7 07 40917 LOAD DOOR SEAL TALL all 8 07 44182A 5040 LD SEAL RIGHT COLOR WARM GRAY all 9 07 44182 5040 LD SEA...

Page 84: ...LA 70063 0400 Litho in U S A BMP100005 2012114B Sheet 1 of 2 Unload Door 5040TG2L R TS2L R 50 0 5 TG1L R TS1L R 8 9 8 9 7 8 2 10 27 29 28 3 4 UNLOAD DOOR ASSEMBLY Section A A 15 13 16 17 18 20 14 INNER COVER OUTER COVER 19 A A 21 8 9 22 23 24 25 5 6 11 12 26 1 31 32 33 34 30 80 ...

Page 85: ... 17A044A CLEVIS PIN 3 4X5 21 32 ZN SPEC all 8 15H051 STDCOTTERPIN 1 8X1 1 2ZINCPL all 9 17A045A CLEVIS PIN HARD CHROME3 4X3 09 all 10 17A049B CLEVIS ROD END 3 4 16 RC 0750 all 11 15G239S HEXJAMNUT 3 4 16UNF2 SS18 8 all 13 W7 44004 5040 UNLD DR FRAME WELD WIDE all 14 W7 44000 5040 UNLD DR INNER SKIN WELD all 15 07 44009 5040 INSUL COVER UNLD DR WIDE all 16 15P059 SCRHXSELFDR 10 16X1 2 2 ZINC all 17...

Page 86: ... assigned to components relate the parts list to the illustration Parts List Unload Shroud ASSEMBLIES A G74GS002 5040 UNLOAD SHROUD COMPONENTS all 1 07 41230 5040 UNLOAD SHROUD RIGHT all 2 07 41230A 5040 UNLOAD SHROUD LEFT all 3 07 41231 5040 UNLOAD SHROUD BACK PLT all 4 07 71156 6458 PIPE SUPP GUSSET BKT all 5 07 41232 5040 GAS PIPE SUPPORT PLT all 6 01 10034A NAMEPLATE LARGE MILNOR LOGO All 7 09...

Page 87: ...Air Flow Assemblies 6 83 ...

Page 88: ...Box 400 Kenner LA 70063 0400 Litho in U S A BMP100012 2012114B Sheet 1 of 4 Blower Installation Exhaust Duct to Rear 5040TG2L R TS2L R 5050TG1L R TS1L R 1 9 4 10 5 8 16 17 18 19 20 11 13 14 15 10 41 37 38 40 35 19 20 37 38 39 40 37 38 39 40 2 3 6 7 10 18 19 20 21 ...

Page 89: ...o in U S A Blower Installation Exhaust Duct to Rear BMP100012 2012114B Sheet 2 of 4 UNDERSIDE OF BLOWER 30 29 27 28 26 23 24 23 25 22 FOR BEARING ASSEMBLY SEE BMP070027 9 5 6 7 4 31 32 33 34 BLOWER BLOW DOWN 37 38 39 40 TYPICAL 12 BELT GUARD SUPPORT BRACKET 5040TG2L R TS2L R 5050TG1L R TS1L R 85 ...

Page 90: ... U S A Blower Installation Exhaust Duct to Rear BMP100012 2012114B Sheet 3 of 4 OUTLET PROBES SPARK GENERATOR TG1R TG1L BACK PRESSURE SWITCH FOR AIR CYLINDERS SEE BMP070028 43 44 45 44 45 2 53 OUTLET PROBES BLOWER EXHAUST DUCT 46 57 47 48 43 42 3 49 50 51 49 52 5040TG2L R TS2L R 5050TG1L R TS1L R 86 ...

Page 91: ...SE SPACER 00143 all 17 15K198 HEXCAPSCR 1 2 13UNC2AX3 GR5 ZI all 18 15U243 FLTWASHER 7 8ODX33 64IDX16GA Z all 19 15U300 LOKWASHER REGULAR 1 2 ZINC PLT all 20 15G230 HXNUT 1 2 13UNC2B SAE ZINC GR2 all 21 15K182 HEXTAPSCR 1 2 13X2ZINC GR5 FUL all 22 A75BG004 BLW BRG HSE ASSY 2001354 all 23 07 50288 BLOWER SHAFT TEFLON SEAL all 24 07 50287 BLOWER SHAFT FELT SEAL all 25 07 50286 BLOWER SHAFT SEAL CAP ...

Page 92: ...of the dryer housing see Figure 1 Dryer service manual see the Blower Installation document Replacement blower wheel from Milnor Tools such as a cold chisel and hammer to loosen tighten the bearing lock nut Tools to remove install and torque 3 8 hex head bolts Two 3 8 x 16 x 3 5 full thread high strength hex head bolts to use as jack bolts A 2x4 wood stud to use for blocking 2 Preparations 1 Famil...

Page 93: ...n the lock nut with a hammer and cold chisel to loosen it 4 Refer to Figure 2 Two threaded holes on the blower wheel hub item 4 will accept the 3 8 jack bolts Insert both bolts until they stop against the top of the blower housing With the bearing lock nut still attached alternately tighten the jack bolts to push the wheel off of the shaft taper Tip The blower wheel may be very tight on the taper ...

Page 94: ...e the cone around until it seats into the blower wheel While holding the fully seated cone in place loosely install the attachment bolts flat washers and lock washers 7 The bolt holes in the cone permit some sideways movement of the cone Move the cone around to feel the fit inside the blower wheel By feel try to center the cone in the blower wheel Tighten the bolts to 31 foot pounds 42 Nm in an al...

Page 95: ...st the inner race press bearing item 4 on the shaft 4 Pressing bearing item 3 against both its inner and outer race press bearing item 3 into housing and onto shaft backing up bearing item 4 at both its inner and outer race 5 Install retaining rings item 5 into outer grooves 3 Pressing against the outer race press bearing item 4 with its shaft in housing item 1 with guide at bearing location item ...

Page 96: ...components relate the parts list to the illustration Parts List Blower Bearing Assembly PELLERIN MILNOR CORPORATION Page 2 2 A A75BG004 BLW BRG HSE ASSY 2001354 ASSEMBLY CONTAINS ASSEMBLY ITEMS 1 7 BELOW all 1 X7 50185 BLOWR BRG HSE MACH SNAP RING COMPONENTS all 2 07 50186 BLOWER SHAFT SNAP RING All 7 56AHW108 TW108 BEARING LOCKWASHER all 4 54A072 BALLBEAR NTN 6211BC3 5C all 3 54A073 BALBRG NTN 63...

Page 97: ... 48 33 13 9 25 3 43 12 11 10 5 4 46 2 1 8 7 30 26 29 21 23 6 35 36 37 38 39 40 41 42 44 45 49 50 51 52 53 54 55 56 57 58 59 60 34 61 62 31 28 27 27 PELLERIN MILNOR CORPORATION Figure 1 Cross section BMP070028 2016445A Blower Main Damper Air Cylinders 5040 5050 6458 6464 7272 7676 and 8282 Dryers 93 ...

Page 98: ...02 02546 CYLINDER HEAD SLIDE STEM all 10 15U520 FLATWASHER 2 3 8X1 41 64X12GA all 11 02 15881 SPRING BRAKE2 1OD11FL15 5 all 12 02 15880 SPRING BRAKE1 5OD10 3FL17 all 13 27B250 SPCRROLL 5ID1 5L 062T STLZNC all 14 02 02068 AIRCYL STAINLESS DUMP VALVE all 15 02 18651 WASHER 2 WAY BRAKE CYL all 16 60C106 ORING 5 16ID 1 16CSBUNA70 011 all 17 02 02105B 2 38 ACYL BRASS PISTONCUP WSHR all 18 02 02185 WASH...

Page 99: ...l 41 02 02550 BRKT AIRCYL RIGHT ZINC CAD all 42 02 15881 SPRING BRAKE2 1OD11FL15 5 all 43 02 18650A STEM AIRCYL UPLOCK PRESS all 44 60C106 ORING 5 16ID 1 16CSBUNA70 011 all 45 60C132 ORING 2 IDX3 16CS BUNA70 329 all 46 54E220 NYLNR 8L2FF BUSH 1 2X9 16X 140 all 47 27B240 SPCRROLL 5ID 813L 062T STLZNC all 48 27B250 SPCRROLL 5ID1 5L 062T STLZNC all 49 03 01313 STOP AIR CYL W 2 11 16STROKE all 50 02 1...

Page 100: ...2L R TS2L R 5050TG1L R TS1L R 1 2 3 A Basket temperature switch B Outlet temperature switch and temperature probe D Fire eye 5040TG2L TG2R only C Burner Controller 5040TG2L TG2R European gas trains E Inlet temperature probe F Burner thermostat SPARK GENERATOR B BACK PRESSURE SWITCH C or D E 4 5 9 8 6 7 17 18 F 11 12 15 16 13 INSULATION REQUIRED IN CAVITY 10 14 19 96 ...

Page 101: ... CLOSE 225F 5040TG2L R 5050TG1L R all 4 30R0240P THERMOSW FENWAL CLOSE 240F 5040TS2L R 5050TS1L R all 5 30R0055PP DRYER OUTLET T C PROBE ASSY all 6 03 CL4X3Y COVER DRYER TEMP PROBE all 7 03 E4X3Y ENCL DRYER TEMP PROBE all 8 09X151 BURNER CTL AUSTR 110 50 10SEC all 9 09X150A3 FLAMESAFE CTL ASSY Mc120 17A 09X175 IGNITION TRANSFRMER Q624A1014B U S 17B 09X175A IGNITION TRANSFRMER CE ECLIPSE CE EUROPE ...

Page 102: ......

Page 103: ...Gas Assemblies 7 99 ...

Page 104: ... INLET 11 ECLIPSE BURNER UNIT BURNER INPUT PILOT INPUT BURNER INPUT 17 GAS REGULATOR MANUAL VALVE MANUAL VALVE 2 WAY VALVE GAS PRESSURE REGULATOR MANUAL VALVE LOW PRESSURE SWITCH DUAL SHUT OFF VALVE MODULATING VALVE ON OFF HIGH PRESSURE SWITCH GAS MAIN INLET 1 PILOT INPUT ECLIPSE BURNER UNIT BURNER INPUT 2 3 7 8 5 5 6 11 7 8 10 9 13 15 14 16 17 4 6 11 5 5 11 11 7 8 HIGH GAS PRESSURE SWITCH 7 8 LOW...

Page 105: ...ALTRAIN 3MILBTU LF TO RT F 1 A79VG020A 2 0 VALTRAIN 3MILBTU RT TO LFT ABCD 2 96SD010 FRI712 GAS PRESS REG D230475 EF 2 96SD032 2 NPT FRS 720 6 GAS REGULATOR ABCD 3 96SD011 FRI MOUNTING KIT D219968 AB 4 96SD020 DMV DLE 702 6 DUAL VALVE CD 4 96SD012 DMV DLE 703 DUAL SHUTOFF VALVE EF 4 96SD028 DMV DLE 525 11 DUAL SHUTOFFVAL AB 5 96SD003 1 NPT FLANGE ONLY D222369 CD 5 96SD013 1 1 2 FLNG ONLY D222003 E...

Page 106: ...E BURNER UNIT BURNER INPUT PILOT INPUT BURNER INPUT 17 GAS REGULATOR MANUAL VALVE MANUAL VALVE 2 WAY VALVE GAS PRESSURE REGULATOR MANUAL VALVE LOW PRESSURE SWITCH DUAL SHUT OFF VALVE MODULATING VALVE ON OFF HIGH PRESSURE SWITCH GAS MAIN INLET 1 PILOT INPUT ECLIPSE BURNER UNIT BURNER INPUT 2 3 7 8 5 5 6 11 7 8 10 9 13 15 14 16 17 4 6 5 5 11 11 7 8 HIGH GAS PRESSURE SWITCH 7 8 LOW GAS PRESSURE SWITC...

Page 107: ...EFT 5040TG2L 5050TG1R COMPONENTS A 1 A74VG009 1 0 VALTRAIN 1MILBTU RT TO LF CONTAINS ITEMS 2 11 B 1 A74VG009A 1 0 VALTRAIN 1MILBTU LF TO RT all 2 96SD010 FRI712 GAS PRESS REG D230475 all 3 96SD011 FRI MOUNTING KIT D219968 all 4 96SD020 DMV DLE 702 6 DUAL VALVE all 5 96SD003 1 NPT FLANGE ONLY D222369 all 6 96SD014 VISUALVAL POSINDIC 217 665 all 7 96SD015 GAO A2 4 5 HI LO GASPRESSWITCH all 8 96SD016...

Page 108: ...poration P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP080025 2012114B Sheet 1 of 3 Gas Piping CSA and Europe 5040TG2L R 5050TG1L R 5040TG2R SHOWN 21 22 23 24 25 26 27 29 28 3 2 1 4 20 21 15 22 23 24 18 19 5 6 7 8 8 9 10 11 10 11 12 13 14 14 104 ...

Page 109: ...P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP080025 2012114B Sheet 2 of 3 Gas Piping CSA and Europe 39 40 40 41 42 39 32 37 38 39 45 46 47 47 48 48 33 32 34 35 34 37 38 32 15 16 17 16 17 16 17 16 17 47 50 40 52 39 53 54 32 30 31 5040TG2L R 5050TG1L R 105 ...

Page 110: ...12M043F050 LIQTITE 1 2 STR FITTING all 17 09V290A CABLE 18 4 SJTO 7 16 OD 250 all 18 12M043F100 LIQTITE 1 STR FITTING all 19 12M036L 1 2 90 DEG SHORT ELLS all 20 5N1A02KG41 NPT NIP 1X2 5 TOE GALSTL SK40 all 21 5SL1AMFA NPT ELBOW 90DEG 1 BLKMAL 150 all 22 5N1A03KF42 NPT NIP 1X3 5 TBE BLK STL SK40 all 23 5SU1AMF NPT UNION 1 BLKMAL 150 all 24 5N1A05AF42 NPT NIPPLE 1X5 TBE BLKSTL S all 25 96G100C 1 GA...

Page 111: ...poration P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP100013 2012114B Sheet 1 of 3 Firebox Burner Combustion Air 5040 2 2 TG R TG L 5050 1 1 TG R TG L 1 FIREBOX THERMOSTAT 6 6458 DRYER SHOWN SEE PARTS LIST FOR 5040 DRYER PARTS 2 3 4 5 8 7 8 107 ...

Page 112: ...r LA 70063 0400 Litho in U S A Firebox Burner Combustion Air BMP100013 2012114B Sheet 2 of 3 9 10 11 10 12 COMBUSTION PRESSURE SWITCH 13 13 3 4 PILOT INPUT BURNER INPUT SPARK PLUG OR IGNITER FLAMEROD 14 FIREBOX BACK PRESSURE SWITCH 1 2 5040 2 2 TG R TG L 5050 1 1 TG R TG L 108 ...

Page 113: ...Y BLOWER LEFT all 1 A74FB004A 5040 FIREBOX ASSY RIGHT BLOWER RIGHT all 2 25AB241 BURNER BLOWERWHEEL MODEL 80AH all 3 07 71067 6458 BURNER SUPP BKT TOP LF all 4 07 71067A 6458 BURNER SUPP BKT TOP LF all 5 A74FB006 5040 FIREBOX FILTER BOX L BLOWER LEFT all 5 A74FB006A 5040 FIREBOX FILTER BOX R BLOWER RIGHT all 6 07 71014 COVER CLEAN OUT 6458COMB AIR all 7 07 71015 COMB AIR MOUNT BLOWER LEFT all 7 07...

Page 114: ......

Page 115: ...Steam Assemblies 8 111 ...

Page 116: ... 400 Kenner LA 70063 0400 Litho in U S A BMP100014 2010095B Sheet 1 of 2 Steam Coil Installation 5040TS2L 5040TS2R BLOWER DAMPER AIR CYLINDERS SEE BMP070028 STEAM COIL DAMPER AIR CYLINDER SEE BMP100015 16 10 COIL CLEAN OUT 9 13 18 2 3 5 6 11 8 WITHIN 12 14 15 17 112 ...

Page 117: ...AISEDFACE all 6 51KE2ANAG GSKT 1 FLANGE 1 5 16X 2 5 8 all 7 07 40608 STEAM COIL INLET PLUG all 8 98P030 INSUL FIBRGLS 24X48X1 1 2E 1SH all 9 07 44198F 5040 STEAMBOX ACCESS COVER all 11 54E015 FLGMTBRG 3 4 BORE BRZ FLB12 all 12 56Q0PH 3 4 BUSH VPUL TYPE H D OR QT all 13 W7 71098 6458 BLOWER DAMPER ARM WELD all 14 17A040 CLEVIS PIN 1 2 X1 3 8 DRILLED all 15 15H051 STDCOTTERPIN 1 8X1 1 2ZINCPL all 16...

Page 118: ... SHOULD APPEAR AS SHOWN IN DETAIL A TIGHTENING THE NUT TOO TIGHT CAUSES THE PISTON CUP TO EXTRUDE TO THE SHAPE SHOWN IN DETAIL B AND MAY CAUSE PISTON TO BIND IN CYLINDER NUT IS SELF LOCKING AND DOES NOT NEED TO BE DRAWN TIGHT TO LOCK ON AIR CYLINDER NOTE DETAIL A DETAIL B BMP100015 2012114B Sheet 1 of 2 Steam Coil Damper Air Cylinder 2 Way 5040 2L R 5050TS1L R TS 13 14 32 31 30 29 29 28 35 34 33 1...

Page 119: ...01 CYLHEAD W TAPPED HOLE all 15 15G220 NUTLOK THINHX 3 8 24 SS NYL all 16 02 02185 WASHER PISTON CUP COMP LIMIT all 17 60C106 ORING 5 16ID 1 16CSBUNA70 011 all 18 03 06313 STEM AIR CYL 304SS all 19 15U185 FLATWASHER USS STD 1 4 ZNC P all 20 60C110 ORING 1 2IDX3 32CS BUNA70 112 all 21 03 01313 STOP AIR CYL W 2 11 16STROKE all 22 20L601B ID TAG NAT L 1614 ALUM EMB B all 23 20L601U ID TAG NAT L 1614 ...

Page 120: ......

Page 121: ...Water Assemblies 9 117 ...

Page 122: ...tho in U S A BMP100017 2010096B Sheet 1 of 2 Sprinkler Assembly All Dryers 1 10 16 19 20 13 2 6 11 22 21 18 19 20 17 23 23 22 22 24 4 3 12 28 38 36 39 40 27 31 33 34 15 14 13 25 29 9 8 5 7 31 32 33 34 35 36 47 48 26 31 33 34 41 42 43 49 32 33 34 44 45 43 42 50 51 43 42 52 53 46 33 37 54 54 118 ...

Page 123: ...5AG42 NPT NIPPLE 1X5 TBE GALSTL SK40 all 19 5S1ANFA NPT TEE 1 GALMAL 150 all 20 5SP1ADESC NPT PLUG 1 SQ CORED GAL CI all 21 5N1ACLSG42 NPT NIP 1XCLS TBE GALSTL SK40 all 22 96D085WEXS BALVAL 1 BRZWATTB6400SSZ1070SP all 23 5N1A08AG42 NPT NIP 1X8 TBE GALSTL SK40 all 24 51E099SP DIXON1 KINGCOMBNIP PLTD STC10 all 25 07 50860 SPRINKLER RESET HANDLE STOP all 26 07 50299 DRYER SPRINKLER SPACER all 27 07 5...

Page 124: ......

Page 125: ...Pneumatic Assemblies 10 121 ...

Page 126: ...stallation Lint Screens PELLERIN MILNOR CORPORATION Page 1 13 Internal Lint Screens 50040 64058 64064 72072 76076 82082 Dryers 17 2 1 3 3 4 5 5 16 15 6 8 7 9 10 11 12 14 13 Lint Collector 91 BMP130033 2019295A 122 ...

Page 127: ...int Screens Page 2 13 F E E F D D 5 5 18 19 20 21 20 22 A A View B B Inside view 71 24 25 28 typical 24 27 typical View A A Typical hardware 26 26 27 23 29 24 25 28 typical 24 27 typical 28 26 26 27 B B 50040 64058 64064 72072 76076 82082 Dryers BMP130033 A 2019295 123 ...

Page 128: ...ilicone washers item 32 within Adhered to manifold with silicone item 33 Typical 20 places Figure 3 Silicone Sealing PELLERIN MILNOR CORPORATION Internal Lint Screens Page 3 13 31 5 23 Typical 6 7 8 9 11 10 12 13 14 50040 64058 64064 72072 76076 82082 Dryers BMP130033 A 2019295 124 ...

Page 129: ...31 Typical between frame and screen Typical between frame and screen 31 View E E Inside view bottom of screen Figure Lint Screens Air Nozzles 4 Silicone Sealing PELLERIN MILNOR CORPORATION Internal Lint Screens Page 4 13 26 26 27 manifold stud 24 25 28 typical 50040 64058 64064 72072 76076 82082 Dryers BMP130033 A 2019295 125 ...

Page 130: ...ve Assembly 45 47 52 47 46 46 48 51 49 Internal Lint Air Inlet 50 To Valve Box Valve Assembly Air Blade To Blower Blow Down 1 2 53 54 55 56 57 56 58 59 44 Nozzle Cleaning low pressure air to the nozzles Screen Cleaning high pressure air to the blow off the screens 1 Air Inlet Main Air 1 To Air Blade 39 40 41 42 43 39 40 41 42 43 BMP130033 2019295A 1 Air Inlet 126 ...

Page 131: ...Page 6 13 50040 64058 64064 72072 76076 82082 Dryers Air Blade Valve Assembly Lint Collector Gate Valve Pilots From Internal Lint Air Inlet 60 39 40 41 42 43 View F F Air Blade Manifold 66 61 58 65 59 66 67 62 VEEGV Normally Closed VEEGU Normally Open 39 40 41 42 43 39 40 41 42 43 63 63 BMP130033 A 2019295 127 ...

Page 132: ...n The 6 flexible hose connection pipes to DRYVAC or lint collector by others Air Cylinder and Gate Valve Internal Lint Screens Page 7 13 74 71 typical 75 76 77 90 78 79 80 81 82 88 88 83 84 85 86 87 83 84 85 86 87 30 25 27 72 73 4 places 30 27 20 places 89 50040 64058 64064 72072 76076 82082 Dryers BMP130033 A 2019295 128 ...

Page 133: ...INST 6464 NL INT LINT SCRN LT 6464 LEFT F G77LS002C INST 6464 NL INT LINT SCRN RT 6464 RIGHT G G79LS001 INSTALL 7272L INTERNAL LINT SCREENS 7272 LEFT H G79LS001A INSTALL 7272R INTERNAL LINT SCREEN 7272 RIGHT C G77LS001B INST 6458 NL INT LINT SCREEN LT 6458 LEFT J G79LS021 INSTALL 7676 LEFT INTERNAL LINT SCREENS 7676 LEFT A G74LS001 5040 INTERNAL LINT SCREEN LEFT 5040 LEFT D 1 A77RN001A ASSY LOWER ...

Page 134: ...NT SCREEN BRKT TOP K 3L A79RN026A ASSY 7676 RITE LINT SCREEN BRKT VERT REAR G 3R A79RN003 ASSY LF LS MNT LOAD SD AB 3R A74LS001A 5040 LINT SCREEN RIVNUT RIGHT K 3R A79RN023A ASSY 7676 RITE LINT SCREEN BRKT VERT FRONT H 3R A79RN003A ASSY RT LS MNT LOAD SD LM 3 A82RN132 8282 SCREEN SIDE SUPPORT W RIVNUT H 4L A79RN005A ASSY RT LS CENTER UNLOAD SD CD 4R A77RN004A ASSY CENTER SCREEN SUPPORT RIGHT H 4R ...

Page 135: ...D 17 07 71832C 6458 NL LINT DIVERTER LOAD SIDE RT J 15R 07 85565C 7676 RITE LINT DEFLECTOR REAR L 16 07 88136 8282 LT LINT DIVERTER UNLOAD A 16 07 44254 5040 LINT DEFLECTOR UNLOAD LF J 17L 07 85566B 7676 LEFT LINT DEFLECTOR BTM CORNER C 16 07 71831B 6458 NL LINT DIVERTER UNLOAD LT K 16 07 85566C 7676 RITE DEFLECTOR BTM CORNER M 16 07 88136A 8282 RT LINT DIVERTER UNLOAD A 17 07 44253A 5040 LINT DEF...

Page 136: ...20V50 60C VALVE all 49 5N1A02AG42 NPT NIP 1X2 TBE GALSTL SK40 all 46 5N1ACLSG42 NPT NIP 1XCLS TBE GALSTL Sk40 all 50 5SB1A0ENFO NPTHEXBUSH 1X1 4 GALMAL 150 all 52 5S0KNFA NPT TEE 1 2 GALMAL 150 all 53 5N0K04AG42 NPT NIP 1 2X4 TBE GALSTL SK40 all 54 5SL0KNFA NPTELB 90DEG 1 2 GALMAL 150 all 55 5N0KCLSG42 NPT NIP 1 2XCLS TBE GALSTLSK40 all 28 17N059 KNURRIVNUT 1 4 20 ZN 027 165 JLM 22 W7 85569 WELD 7...

Page 137: ...302B37 1 8 AIRPILOT 3W NO 120V50 60 all 71 15G004HD 1 4 20 USHORT NUT P R 025 15 all 72 15K085 HEXCAPSCR 3 8 16UNC2AX3 4 GR5 all 73 15G198 HXFLGNUT 3 8 16 ZINC all 70 96R301B37 1 8 AIRPILOT 3W NC 120V50 60 AB 74 W7 44250 5040 LINT COLLECTOR D 74 W7 71840A WLMT LINT COLLECT RIGHT C 74 W7 71840 WLMT LINT COLLECT LEFT GH 74 W7 81567 WLMT 7272 LINT COLLECT all 75 27C217 AIR CYL 2 BORE X 6 STROKE EF 74...

Page 138: ...e illustration Parts List PELLERIN MILNOR CORPORATION ABl 91 07 44255 5040 DEFLECTOR COVER all 87 53A501 TUBE INSERT 163 OD 63PT 4 40 all 89 15U243 FLTWASHER 7 8ODX33 64IDX16GA Z all 90 15H051 STDCOTTERPIN 1 8X1 1 2ZINCPL all 88 5SB0G0EBEO NPTHEXBUSH 3 8X1 4 BRASS 125 JK 91 07 85564 7676 LINT BOTTOM CORNER COVER AB 92 07 44257 5040 LINT CYL ARM LF AB 93 07 44257A 5040 LINT CYL ARM RT AB 94 07 4425...

Page 139: ...ge 1 2 PELLERIN MILNOR CORPORATION BMP000064 2019295A PELLERIN MILNOR CORPORATION Pneumatic Schematic 5050TG1L R 5050TS1L R 6458TG1L R TS1L R 6464TG1L R TS1L R 7272TG1L R TS1L R 7676TG1L R 8282TG1L R 135 ...

Page 140: ...W NC 120V50 60 all 5 96R302B37 1 8 AIRPILOT 3W NO 120V50 60 all 3 51T040 Y STRAINER 1 CAST IRON 20 MESH all 6 96TFC2AA37 1 N C 2WAY 120V50 60C VALVE all 7 96TDC2AA37 1 2 N C2WY120V50 60C VLV all 10 96J019E 1 4 PRESSREG3 60 AR20 N02H Z A all 11 30N101 PRESSGAUGE 1 8 BACKCN 0 60PSI all 8 96TCC3AA37 3 8 N C 3WAY 120V50 60C VALVE all 9 27A005 MUFFLER 3 8 BANTAM B38 A AVA712DT37 VALVE ASSY 64 DRYER OL ...

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