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Milnor 36026X8J Installation And Service Download Page 88

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Summary of Contents for 36026X8J

Page 1: ...6X8JAE 2011033A Publishing System TPAS Access date 1 11 2011 Document ECN s Latest Available Installation and Service 36026X8J and X8W Washer Extractors PELLERIN MILNOR CORPORATION POST OFFICE BOX 400 KENNER LOUISIANA 70063 0400 U S A ...

Page 2: ...el In such cases use the documentation provided Although unlikely incorrect manuals may have been shipped with your machine If you believe you received the wrong manuals or if you need specific information about any aspect of your machine not addressed in the provided documentation contact the Milnor Customer Service group References to Yellow Troubleshooting Pages This manual may contain referenc...

Page 3: ...d Placement 3022 3626X8J 4226 4232X7J BMP030010 2004045V 49 Safety Placards and Locations ISO 30022X8J 36026X8J 42026X7J 42032X7J BIIFBM02 20090814 52 Safety Placard Use and Placement 3022 3626X8W 4226 4232X7W BMP040058 2004394V 54 Safety Placards and Locations ISO 30022X8W 36026X8W 42026X7W 42032X7W BIIFBM03 20090814 57 Guards Covers 3626X8J X8W 4226X7J X7W 4232X7J X7W BMP040051 2011024B 59 Secti...

Page 4: ...pair Kits BMP920007 96067V 101 Section 6 Chemical Supply Assemblies 102 Soap Chute BMP010023 2006175B 104 5 Compartment Supply BMP040032 2004333V 107 Valve Assembly for 5 Compartment Supply BMP040033 2004333V 109 Pressure Regulators BMP900031 96081V 111 2 Way Electric Water Valve BMP920029 98443V 113 Section 7 Control and Sensing Assemblies 114 Level Switches Temperature Probe BMP040020 2004282V 1...

Page 5: ...his warranty For parts which require routine replacement due to normal wear such as gaskets contact points brake and clutch linings belts hoses and similar parts the warranty time period is 90 days We reserve the right to make changes in the design and or construction of our equipment including purchasedcomponents withoutobligationtochangeanyequipmentpreviouslysupplied ANY SALE OR FURNISHING OF AN...

Page 6: ...You can also get components from the Milnor factory Tell the supplier the machine model and serial number and this data for each necessary component The component number from this manual The component name if known The necessary quantity The necessary transportation requirements If the component is an electrical component give the schematic number if known If the component is a motor or an electri...

Page 7: ...ricted to those employees given the task of using it only specifically designated workers carry out repairs modifications maintenance or servicing information instruction and training is provided workers and or their representatives are consulted Work equipment must comply with the requirements listed below The owner user must verify that installation and maintenance of equipment is performed in s...

Page 8: ...azards is provided on the machine safety placards in the Safety Guide and throughout the other machine manuals Placards must be kept clean so that the information is not obscured They must be replaced immediately if lost or damaged The Safety Guide and other machine manuals must be available at all times to the appropriate personnel See the machine service manual for safety placard part numbers Co...

Page 9: ...dy or limbs and dismember you The goods are normally isolated by the locked cylinder door Do not attempt to open the door or reach into the cylinder until the cylinder is stopped Do not touch goods inside or hanging partially outside the turning cylinder Do not operate the machine with a malfunctioning door interlock Open pocket machines only Do not jog the cylinder and pull the goods at the same ...

Page 10: ...der is turning and or starting the cycle with the door open exposing the turning cylinder Do not operate the machine with any evidence of damage or malfunction WARNING 9 Multiple Hazards Operating the machine with an inoperative safety device can kill or injure personnel damage or destroy the machine damage property and or void the warranty Do not tamper with or disable any safety device or operat...

Page 11: ...vicing Hazards Vital Information for Service Personnel see also service hazards throughout manuals WARNING 16 Electrocution and Electrical Burn Hazards Contact with electric power can kill or seriously injure you Electric power is present inside the cabinetry unless the main machine power disconnect is off Do not service the machine unless qualified and authorized You must clearly understand the h...

Page 12: ...Safety Suspended Open Pocket Non tilting Washer Extractors PELLERIN MILNOR CORPORATION End of BIUUUS27 ...

Page 13: ...ity to safely withstand our published forces without transmitting undue vibration If the subsoil has subsided or if the floor slab itself has insufficient strength and rigidity a deeper foundation poured as to become monolithic with the floor slab may be required Support pilings may even be required if the subsoil itself is springy i e if its resonant frequency is near the operating speed of the m...

Page 14: ...or structural engineer must be engaged for this purpose Figure 1 How Rotating Forces Act on the Foundation Typical Machine Legend A Direction of force B Load C Rotation Frequency RPM 60 Figure 1 above is intended to depict both on grade and above grade installations and is equally applicable to flexibly mounted washer extractors as well as to rigid models installed either directly on a floor slab ...

Page 15: ...elow 30022X8J 30022X8W 36026X8J 36026X8W 42026X7J 42026X7W 42032X7J 42032X7W Several installation guidelines and precautions are displayed symbolically on tags placed at the appropriate locations on the machine Some are tie on and others are adhesive tags Tie on tags and white adhesive tags may be removed after installation Yellow adhesive tags must remain on the machine ...

Page 16: ...AG94078 Do not forklift here do not jack here do not step here whichever applies B2TAG94079 Rig for crane lifting either 3 point or 4 point depending on the number of lifting eyes provided using a steep angle on the chains closer to vertical than horizontal B2TAG94081 Motor must rotate in this direction This tag is usually wrapped around a motor housing If the motor turns in the opposite direction...

Page 17: ...r components to be installed Do not start the machine until these actions are completed B2T2002013 Do not start the machine until shipping restraints are removed This tag will appear on the outside of the machine to alert you to the presence of internal shipping restraints A tag will also appear on the restraint to help identify it Most but not all shipping restraints display the color red Some sh...

Page 18: ...ne particularly when it is idle can destroy machine components and textiles left in the machine Ensure the chemical system prevents dribbling siphoning or any other unintentional release of chemicals Inspect regularly for proper operation and evidence of damage Consult Milnor document BIWUUI03 Avoiding Damage from Allied Remote Chemical Delivery Systems B2T2004027 Steam connection optional End of ...

Page 19: ...bout some of the possible hazards posed by chemical systems and lists certain requirements needed to minimize those hazards The procedures for interfacing with allied chemical systems and information pertinent to chemical use in general are provided elsewhere in the product manuals see Note 1 Figure 1 Pumped Chemical Inlets on CBW Batch Washer Note 1 Misuse of laundering chemicals such as injectin...

Page 20: ...e damage is likely to be catastrophic No machine is immune to such damage CAUTION 1 Equipment and Textile Damage Hazards Chemicals leaked into the machine particularly when it is idle can destroy machine components and textiles left in the machine Pellerin Milnor Corporation accepts absolutely no responsibility for damage to its equipment or to textiles therein from abnormal contact with chemicals...

Page 21: ...iphon into the machine T Chemical tank 2 2 Ensure the Chemical Lines Cannot Dribble The pumped chemical system may provide a means of positively closing the chemical line at the pump location but not at the injection site Hence any concentrated chemical that remains in the injection line between the pump and the machine is free to flow into the machine Some examples of this are shown in Figure 3 ...

Page 22: ...llowing are some of the possible methods the manufacturer or supplier may wish to use as appropriate 3 1 Siphoning Positively close the line If the pump does not provide positive closure when the system is off employ a shutoff valve in the line to serve this purpose 3 2 Siphoning Break the siphon Provide an air gap or vacuum breaker in the chemical delivery line This must be located above the full...

Page 23: ...ystem is off T Chemical tank 4 Guarding Against Leaks All personnel who may work with the chemical system e g chemical system manufacturer chemical system supplier chemical supplier operator maintenance personnel should be vigilant in observing for leaks in the system When connecting or reconnecting chemical lines whether at installation after taking samples or when replacing components at a minim...

Page 24: ......

Page 25: ...Section 1 Service and Maintenance ...

Page 26: ...hat protrude from the machine frame shell front door electric boxes controls guards conduits conveyors piping valves drains vents tilt frames etc 3 Do not pull on door conduit to help move the machine as the door switch may require readjustment BXcT AT dXaT T cb B_PRT AT dXaT T c 1 All openings and corridors through which equipment must pass during installation must be large enough to accommodate ...

Page 27: ...ng skids Observing all precautions lift the machine off its skids and lower the machine onto blocking Shim the blocking until the machine is level and approximately l 25 clearance exists under each base pad Install anchor bolts as shown on the dimensional drawing but do not tighten bolts until grout is completely dry 2 Apply grout between the existing foundation floor and the base pads observing t...

Page 28: ...ed DO NOT remove shipping restraints until installation is complete DO remove all shipping restraints before operating machine Prior to operation Remove the red locking bolts from the front and back of the shell Remove the red shipping bracket stands Remove the tie wrap that secures the vibration safety switch Check the perforated cylinder for smoothness before placing machine in service Milnor ca...

Page 29: ... 2 Shipping Brackets 3626X8J X8W 4226X7J X7W 4232X7J X7W DETAIL B UPPER FRONT DETAIL A LOWER FRONT SEE DETAIL A 3 3 1 2 TYPICAL 8 3 5 6 7 TYPICAL 4 Shipping Brackets must be used to move the machine Before Operating the machine remove all shipping brackets painted red For further instructions see BIMUUI01 Washer Extractor Installation ...

Page 30: ...erin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP060025 2006215B Sheet 1 of 2 Shipping Brackets 3626X8J X8W 4226X7J X7W 4232X7J X7W SEE DETAIL B REAR SHIPPING BRACKET UPPER FRONT 1 2 5 6 7 TYPICAL 9 TYPICAL 4 4 ...

Page 31: ......

Page 32: ...ange specified Pressure outside of the specified range may cause the machine to operate inefficiently or malfunction and may damage machine components 2 A separate flush water valve pressure regulator set for approximately 28 psi 193 kPa is shipped with the machine Figure 1 Install this regulator on the flush water inlet when installing piping 3 Throughly flush all water lines before making connec...

Page 33: ...authorized Notice 4 Machine Damage Hazards Voltage fluctuations of more than 10 above or below the specified voltage for your machine can damage electrical components especially motors Any such conditions should be corrected prior to commissioning your machine The customer must furnish a remotely mounted disconnect switch with lag type fuses or circuit breakers and wiring between the electrical se...

Page 34: ...evices 7 240 208 volt machines are shipped set for 240 volt operation from the factory Figure 3 Place the line voltage switch in the 208 volt position if the supply voltage is 208 volts Figure 2 Correct Rotation During Drain and Extract when viewing front of machine Figure 3 Line Voltage Switch Set for 240 Volt Operation 4 Remove Shipping Restraints Remove all shipping restraints usually marked in...

Page 35: ...ons PELLERIN MILNOR CORPORATION 5 Check Cylinder Surface Check the perforated cylinder for smoothness Milnor will not accept responsibility for the cylinder finish after the machine is placed in service End of BIMUUI02 ...

Page 36: ... Lubrication Precautions Document BIUUUM01 CAUTION 3 Machine Damage Hazard Improper lubrication can damage machine components and cause the machine to malfunction Do not mix petroleum and synthetic based lubricants Do not use an unspecified lubricant without consulting the lubricant manufacturer Do not apply grease with a pneumatic grease gun Use only a hand operated grease gun Do not over lubrica...

Page 37: ...ns are provided in the preventive maintenance checklist Lubricants should be purchased locally If a specified lubricant is not available locally it is permissible to substitute a product that has been specified as equivalent by the lubricant manufacturer If you cannot obtain either the specified lubricant or a valid equivalent locally contact the Milnor Service Department for assistance 2 Main Bea...

Page 38: ...s Slowly grease 1 stroke 0 06 fluid ounces 1 77 grams at one location Every two months Shell Alvania EP or equivalent See Suspension Maintenance Points Shocks Inspect for leaks and deterioration Every four months See Suspension Maintenance Points Foundation Bolts Check bolts for tightness and wear Tighten or replace as necessary Every four months Dimensional drawings Chemical Supply if so equipped...

Page 39: ... Fit string to the outer diameter of both pulleys and slowly raise motor platform until string is tight 2 After the belt has run 24 hours or longer measure the outer diameter again then see L2 in the Initial belt tension column of the table Find the corresponding L3 length Tie a string to this length 3 Once again fit string to the outer diameter of both pulleys then slowly raise motor platform unt...

Page 40: ...120 120 2 119 8 120 2 120 4 120 120 4 120 6 120 2 120 6 120 8 120 4 120 8 121 120 6 121 121 2 120 8 121 2 121 4 121 121 4 121 6 121 2 121 6 121 8 121 4 121 8 122 121 6 122 122 2 5 Service Notes All V belts are not alike So called Super or High Capacity belts frequently have considerably higher capacities than Standard belts Sometimes a particular manufacturer s V belts will be more suitable for a ...

Page 41: ...evidence of mild rusting If this occurs carefully clean away rusting at least once a week Always inject dry bleach from the cup or scoop Never allow dry bleach to come into direct contact with the stainless steel components of the supply injector 6 Service Items Figure 1 Bearing Seal and Motor Grease Points Bearing and seal grease points Motor grease points If so equipped Legend 1 Seal grease fitt...

Page 42: ...Preventive Maintenance PELLERIN MILNOR CORPORATION Figure 3 Drive train maintenance points Inverter vents Inverter fans Legend 1 Vents 2 Fans End of BIMUUM01 ...

Page 43: ...ASTM A307 and stainless steel B ASTM A354 Grade BC C SAE Grade 5 ASTM A449 D SAE Grade 8 and ASTM A354 BD 1 Torque Values The tables below list the standard size grade threadlocking compound and torque requirements for fasteners commonly used on Milnor equipment Note 1 Data derived from Pellerin Milnor Corporation Bolt Torque Specification bolt_torque_milnor xls 2002096 1 1 Carbon Steel Fasteners ...

Page 44: ...9 7 8 x 9 167 226 429 582 606 821 531 719 7 8 x 14 184 249 473 641 668 906 1 x 8 250 339 644 873 909 1232 796 1079 1 x 12 274 371 704 954 994 1348 1 x 14 281 381 723 980 1020 1383 1 1 8 x 7 354 480 794 1077 1287 1745 1126 1527 1 1 8 x 12 397 538 891 1208 1444 1958 1 1 4 x 7 500 678 1120 1519 1817 2464 1590 2155 1 1 4 x 12 553 750 1241 1682 2012 2728 1 3 8 x 6 655 888 1469 1992 2382 3230 2085 2827 ...

Page 45: ...282 376 246 329 3 14 x 16 144 192 223 297 315 420 7 8 x 9 125 166 322 430 455 606 398 531 7 8 x 14 138 184 355 474 501 668 1 x 8 188 250 483 644 682 909 597 796 1 x 12 205 274 528 716 746 995 1 x 14 210 280 542 735 765 1037 1 1 8 x 7 266 354 595 807 966 1288 845 1126 1 1 8 x 12 298 404 668 890 1083 1444 1 1 4 x 7 375 500 840 1120 1363 1817 1192 1590 1 1 4 x 12 415 553 930 1261 1509 2013 1 3 8 x 6 ...

Page 46: ... 22 30 5 16 x 24 13 18 19 26 27 37 27 37 3 8 x 16 20 27 31 42 44 60 38 52 3 8 x 24 23 31 35 47 50 68 7 16 x 14 32 43 49 66 70 95 61 83 7 16 x 20 36 49 55 75 78 106 1 2 x 13 49 66 75 102 107 145 93 126 1 2 x 20 55 75 85 115 120 163 9 16 x 12 70 95 109 148 154 209 134 182 9 16 x 18 78 106 121 164 171 232 5 8 x 11 97 132 150 203 212 287 186 252 5 8 x 18 110 149 170 230 240 325 Table 8 Torque Values f...

Page 47: ...ations of LocTite 277 Bolt Grade Grade 2 Grade 5 Grade 8 Grade BC Bolt Size Pound feet N m Pound feet N m Pound feet N m Pound feet N m 1 x 8 325 441 837 1135 1181 1601 1034 1402 1 x 12 356 483 916 1242 1293 1753 1 x 14 365 495 939 1273 1326 1798 1 1 8 x 7 461 625 1032 1399 1674 2270 1464 1985 1 1 8 x 12 516 700 1158 1570 1877 2545 1 1 4 x 7 650 881 1456 1974 2362 3202 2067 2802 1 1 4 x 12 719 975...

Page 48: ...523 709 314 425 1 1 4 x 12 504 683 480 651 288 390 1 1 2 x 6 930 1261 888 1204 533 722 1 1 2 x 12 732 992 703 953 422 572 2 Preparation WARNING 1 Fire Hazard Some solvents and primer products are flammable Use in a well ventilated area Do not use flammable products near ignition sources 1 Clean all threads with a wire brush a tap or a die 2 Degrease the fasteners and the mating threads with a clea...

Page 49: ...g compound to the bolt 3 Tighten bolt to value shown in the appropriate table Table 5 through Table 11 3 2 Through Holes 1 Insert bolt through assembly 2 Apply several drops of threadlocking compound to the bolt thread area that will engage the nut 3 Tighten bolt to value shown in the appropriate table Table 5 through Table 11 Figure 3 Through Hole Application Legend A No threadlocking compound he...

Page 50: ...Fastener Torque Requirements PELLERIN MILNOR CORPORATION Figure 4 Disassembly Use Localized Heat Legend A Soldering gun heating small fastener B Torch heating large fastener End of BIUUUM04 ...

Page 51: ...S A BMP030010 2004045V Sheet 1 of 2 Safety Placard Use and Placement 30022 36026X8J 42026 42032X7J Notes 1 Approximate locations of placards are shown Mounting holes are provided on machine Use 8 self tapping screws Replace placard immediately if removed or unreadable 2 30022X8J 36026X8J 42026 42032X7J ...

Page 52: ......

Page 53: ...X7J 42032X7J This document is for placards that agree with ISO If the placard is removed or you cannot read it replace the placard immediately If the placard is aluminum the mounting holes are on the machine Use 8 self tapping screws If the placard is vinyl put the placard in the approximate location shown Figure 1 30022X8J General Views Legend A Front view B Rear view ...

Page 54: ...and Locations ISO 30022X8J 36026X8J 42026X7J 42032X7J PELLERIN MILNOR CORPORATION Figure 2 36026X8J General Views Legend A Front view B Rear view Figure 3 42026X8J 42032X8J General Views Legend A Front view B Rear view ...

Page 55: ...he components for your machine will show this letter or the word all in the Used In column The numbers shown in the Item column are those shown in the illustrations Used In Item Part Number Description Nomenclature Comments Assemblies none Components all 1 01 10631X Safety placard all 2 01 10377 Safety placard all 3 01 10628X Safety placard End of BIIFBM02 ...

Page 56: ...8 2004394V Sheet 1 of 2 Safety Placard Use and Placement 30022 36026X8W 42026 42032X7W Notes 1 Approximate locations of placards are shown Mounting holes are provided on machine Use 8 self tapping screws Replace placard immediately if removed or unreadable 2 30022X8W 36026X8W 42026 42032X7W 4 4 4 3 3 3 1 1 1 2 2 2 ...

Page 57: ... the Used In column to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Safety Placard Use and Placement BMP040058 2004394V Sheet 2 of 2 ASSEMBLIES none COMPONENTS all 1 01 10631A NPLT SHELL FRT WARN NOTILT TCA all 2 01 10377A NPLT ELEC HAZARD LG TCATA all 3 01 10699A NPLT SERV HZRD PLYEST TCATA X...

Page 58: ...X7W 42032X7W This document is for placards that agree with ISO If the placard is removed or you cannot read it replace the placard immediately If the placard is aluminum the mounting holes are on the machine Use 8 self tapping screws If the placard is vinyl put the placard in the approximate location shown Figure 1 30022X8W General Views Legend A Front view B Rear view ...

Page 59: ...d Locations ISO 30022X8W 36026X8W 42026X7W 42032X7W PELLERIN MILNOR CORPORATION Figure 2 36026X8W General Views Legend A Front view B Rear view Figure 3 42026X7W and 42032X7W General Views Legend A Front view B Rear view ...

Page 60: ...will show this letter or the word all in the Used In column The numbers shown in the Item column are those shown in the illustrations Used In Item Part Number Description Nomenclature Comments Assemblies none Components X8W 1 01 10631X Safety placard X7W 1 01 10631Y Safety placard all 2 01 10377 Safety placard all 3 01 10628X Safety placard X8W 4 01 10375 Safety placard End of BIIFBM03 ...

Page 61: ...poration P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP040051 2011024B Sheet 1 of 2 Guards Covers 3626X8J X8W 4226X7J X7W 4232X7J X7W 1 4226 4232 MODELS ONLY 2 3 4 SOAP CHUTE 5 COMPARTMENT SUPPLY 5 7 6 FOR 3626 RIGHT COVER IS 1 PIECE 8 9 TYPICAL ...

Page 62: ... INSTALL COVERS 4226X 4226X7J X7W C GGS4232X COVER ASSY 4232 4232X7J X7W COMPONENTS A 1 02 13525 COVER SIDE RT 3626X B 1 02 23525A COVER SIDE LF RT 4226X C 1 02 24525 COVER SIDE LF RT 4232X B 2 02 23585 COVER SIDE RT 4226X C 2 02 24525A COVER UP RIGHT MT 4232X A 3 02 13525A COVER SIDE LF 3626X B 3 02 23525A COVER SIDE LF RT 4226X C 3 02 24525 COVER SIDE LF RT 4232X A 4 02 13585A COVER SOAP CHUTE M...

Page 63: ...Section 2 Drive Assemblies ...

Page 64: ... Pellerin Milnor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP040001 2004532V Sheet 1 of 2 Drive Chart 3626X8J X8W 4226X7J X7W 4232X7J X7W 1 2 5 3 4 6 7 8 9 ...

Page 65: ......

Page 66: ...rporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP040016 2009443B Sheet 1 of 2 Motor Mount 3626X8J X8W 4226X7J X7W 4232X7J X7W 2 1 15 11 11 12 13 4 PLACES 4 PLACES 10 11 12 13 4 PLACES 10 11 12 13 11 12 13 14 2 PLACES 11 12 13 14 2 PLACES ...

Page 67: ...1061B BRKT MOTOR MOUNT 4226 32 all 2 02 21061 BASE 4232F MOTOR MOUNT PLATE all 3 02 21062 MOTOR MNT ADJ BOLT BAR 4232F A 4 W2 13504 MOTOR RAIL MOUNT WELD RT B 4 W2 23504 MOTOR MT WELDMENT BKT 4226X A 5 W2 13504A MOTOR RAIL MOUNT LF B 5 W2 23504A MOTOR MT WELDMENT LF 4226X all 6 15B186 HEXTAPBLT FLT 5 8 11UNCX7 all 7 15G238 HXNUT 5 8 11UNC2B SAE ZINC GR2 all 8 17W030 SPHERICAL WASHER SET 5 8 M F al...

Page 68: ... S A BMP950010 04333V Sheet 1 of 2 Main Bearing Installation 36030F8J F8W F8S F8R 42032F7J F7W F7S F7R 3626X8J X8W 4226X7J X7W 4232X7J X7W 002 003 007 8 PLACES 42032 6 PLACES 36030 001 006 005 008 009 010 011 014 015 016 012 013 009 010 011 017 4226X7J SHOWN 3630F8J 4232F7J SHOWN 3630F8J 4232F7J SHOWN ...

Page 69: ......

Page 70: ...630F8J 3626X8J X8W R Pellerin Milnor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A GREASE INLET FOR MAIN BEARING WATER LEAK OFF VENT GREASE INLET FOR REAR BEARING VIEW A A 1 2 3 4 5 8 6 7 10 9 13 12 23 18 21 22 14 15 16 17 11 19 20 29 ...

Page 71: ... Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP040023 2010062B Sheet 2 of 3 Bearing Assembly 3630F8J 3626X8J X8W C C GREASE INLET FOR SEALS D D FLUSHING FOR SEALS C A D A D C VIEW B B 24 25 26 27 28 ...

Page 72: ...all 16 56AHW114 TW114 BEARING LOCWASHER all 17 56AHN14 N14 BEARING LOCKNUT all 18 60C160J ORING 6 1 4ID1 8CS BUNA70 259 all 19 15K039 HXCAPSCR 1 4 20UNC2AX3 4 GR5 Z all 20 15U180 LOCKWASHER MEDIUM 1 4 ZINCPL all 21 15K112 HXCAPSCR 3 8 16X1 1 2 SS18 8 all 22 15U260 LOCKWASHER MEDIUM 3 8 SS18 8 all 23 60C170 ORING 8 IDX3 16CS BUNA70 369 all 24 5N0C01KG42 NPT NIP 1 8X1 5 TBE GALSTL S40 all 25 53A500 ...

Page 73: ...Section 3 Suspension ...

Page 74: ...3 11 15 16 17 4 PLACES R Pellerin Milnor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A Suspension 3626X8J X8W 4226X7J X7W 4232X7J X7W BMP040002 2006215B Sheet 1 of 3 21 20 18 19 12 2 9 10 13 14 13 11 TORQUE ALL BOLTS OF ITEM 14 TO 30 FT LBS 14 ...

Page 75: ...llerin Milnor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP040002 2006215B Sheet 2 of 3 Suspension 3626X8J 4226X7J 4232X7J 1 9 2 14 13 10 10 13 11 14 2 3 4 7 6 ...

Page 76: ...G 1 25X1 5X2 0 DRF2024 16 all 6 54A724 BALL BUSH 1 5 AURORA HCOM 24 A 7 02 13523 PLATE SUPENSION MT 3626X B 7 02 23523 PLATE SUPENSION MT 42X A 8 W2 13522 WELDMENT BALLBUSH MT 3626X B 8 W2 23522 WELD BALLBUSH MT 4226 32X A 9 X2 13521E LOWER BALL BUSH MT 3626X B 9 X2 23521E LOWER BALL BUSH MT 4226 32X A 10 02 13524D SPACER BALL BUSHING 3626X B 10 02 23524D SPACE BALL BUSHING 4226 32X A 11 02 13521F...

Page 77: ...angle on the corner posts should be C 1 25 125 D The height from the bottom of the shellfront to the top of the inside base channel should be D 6 5 POINT ON THE FRONT CORNER POSTS WHERE THE ANGLE CHANGES LOWER BALL BUSHING TOP OF INSIDE BASE CHANNEL LOWER BALL BUSHING LOWER BALL BUSHING Tapping the ball bushing the space B between the and the angle of the corner posts forward increases upper shell...

Page 78: ...Milnor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP040017 2009055B Sheet 1 of 2 Shock Absorber Installation 3626X8J X8W 4226X7J X7W 4232X7J X7W 1 2 2 3 5 7 6 4 5 6 1 ...

Page 79: ... parts list to the illustration Parts List Shock Absorber Installation BMP040017 2009055B ASSEMBLIES A GIC3626X7 INSTALL SHOCK ABSORBER 3626X7 3626X8J 3626X7W B GIC4226X INSTALL SHOCK ABSORBER 4226 32 4226X7J 4232X7J COMPONENTS A 1 60BS6838 SHOCK ABSORBER A 65907340E B 1 60BS6832 SHOCK ABSORBR GABRIEL65488440X A 2 02 02901B BKT SHOCKMT BASE B 2 02 23501B BKT SHOCK MT BASE 4226 32 all 3 05 20187A M...

Page 80: ......

Page 81: ...Section 4 Shell and Door Assemblies ...

Page 82: ...llerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A DETAIL A A DETAIL B B BMP040028 2004282V Sheet 1 of 4 Door Assembly 3626X8J X8W B B 1 1 3 31 30 29 28 16 11 12 13 4 14 3 1 7 8 2 5 6 9 10 62 44 45 2 40 41 42 43 ...

Page 83: ... Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP040028 2004282V Sheet 2 of 4 Door Assembly 3 A A DETAIL C C C C 52 53 38 39 37 64 65 66 3 PLACES 50 51 49 54 55 54 55 62 58 52 53 22 15 23 24 21 26 27 25 16 3626X8J X8W ...

Page 84: ...DOOR 15 5 DIA 42F all 6 02 12054G GASKET 20 DOOR 16 5DIA GLASS all 7 15G140 HXCAPNT 1 4 20 C250 20 NKLPLT all 8 15U181 LOCKWASHER MEDIUM 1 4 SS18 8 all 9 15K033 BUTSOKCAPSCR 1 4 20X5 8 SS18 8 all 10 24G020N ROLLED WASH 252ID NYLTITE 25W all 11 15G095 HXCPNUT 8 32 UNC2 BRASS NKL PL all 12 15U120B LOCKWASHER MEDIUM 8 SS18 8 all 13 27B260156S SPCRSLD 26ID 375OD 156L 316SS all 14 15N091 PANHDMACHSCR 8...

Page 85: ...95 HXCPSCR 3 8 16UNC2AX1 GR5 ZINC all 39 15U255 LOCKWASHER MEDIUM 3 8 ZINCPL all 40 60C075 TRUCK BUMPER 2 1 2ODW3 8HO 613 all 41 15K125 HEXCAPSCR 3 8 16UNC2AX2 5 GR5 all 42 15U240 FLATWASHER USS STD 3 8 ZNC P all 43 15G205 HXNUT 3 8 16UNC2B ZINC GR2 all 44 60E004TE 1 4 OD X 170 ID NYL BLK TUBING all 45 12P1AGSB SNAPBUSH 3 8 MH X 1 4 T 1 8 all 46 15U135S FLATWASH 10 5620DX 203IDX 04 all 47 15N117 R...

Page 86: ...ssigned to components relate the parts list to the illustration Parts List Interlock Plunger Assembly BMP700630 94087V Sheet 1 of 1 ASSEMBLIES A SA 15 028 70239D DOOR LATCH ASSY DIVCYLS COMPONENTS all 1 02 15105 RETAINER LATCHSPRING all 2 02 15297 91103B PLUNGER DOORLOCK DIVCYL all 3 02 15298 CYLINDER DOORLATCH INTERLOCK all 4 02 15836 68201A DOOR LATCH SPRING 302SS all 5 15H090 01Z SPRNG PIN 1 4X...

Page 87: ...Section 5 Water and Steam Piping and Assemblies ...

Page 88: ...E CLEANED SEE PREVENTIVE MAINTENANCE IN THE TABLE OF CONTENTS PRESSURE REGULATOR MUST REMAIN SET AT FACTORY SETTING OF 28 PSI SEE BMP900031 FOR MAINTENANCE PROCEEDURES DRAIN 1 2 2 5 7 6 3 4 HOT WATER FOR FLUSHING HOT WATER COLD WATER OPTIONAL STEAM OPTIONAL COOLDOWN VALVE ASSEMBLY OPTIONAL 5 COMPARTMENT SUPPLY STANDARD SOAP CHUTE STANDARD PERISTALTIC INLETS SEE BMP920029 SEE BMP700710 SEE BMP92001...

Page 89: ...t Water Steam Schematics BMP040052 2004333V Sheet 2 of 2 ASSEMBLIES none COMPONENTS all 1 96P056A71 3 4 NC 230V50 60 W LEADS BURK all 2 96P056A71 3 4 NC 230V50 60 W LEADS BURK all 2 96P152A71 1 1 4 NC 240V W LEADS BURK all 3 96P053A71 3 4 VAL 240VHAYS 6 2110IS 240 all 4 96D050A 3 4 BALLVALVE BRZ WATTS B6100 all 5 51T030 Y STRAINER 3 4 CAST IRON all 6 96P040A71 3 4 STEAMVAL240V50 60C 150PSI all 7 W...

Page 90: ...ion P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP040048 2004333V Sheet 1 of 2 3626X8J X8W Water Inlet Assemblies 1 1 2 2 3 6 4 4 5 5 5 8 3 4 7 1 3 2 5 5 5 HOT WATER FOR SUPPLY FLUSH VALVE ASSEMBLY HOT WATER INLET COLD WATER INLET 9 10 11 12 13 14 1 1 ...

Page 91: ... 5SL0PNFA NPTELB 90DEG 3 4 GALMAL 150 all 3 5N0PCLSG42 NPT NIP 3 4XCLS TBE GALSTL S40 all 4 96P056A71 3 4 NC 230V50 60 W LEADS BURK 4A 96P056VA71 3 4 NC 230V50 60 CABCONEC BURKPLT REPAIRS 96P056A71 4B 96V604 3 4 REPAIRKIT BURK 4C 96V402 COIL 230V50 60HZ 4D 96V400C DIN CONNECTOR W CABLE all 5 5N0P14AG42 NPT NIPPLE 3 4X14 TBE GALSTL all 6 5N0P03AG42 NPT NIP 3 4X3 TBE GALSTL SK40 all 7 5SB0P0KMFO NPT...

Page 92: ...o in U S A BMP040050 2010094B Sheet 1 of 2 Peristaltic Rear Inlet 3626X8J X8W 4226X7J X7W 4232X7J X7W 22 APPLY ADHESIVE CLAMP HOT COLD HOT TO DRAIN TROUGH TO SHELL A A VIEW A A 1 3 9 10 19 15 13 14 16 17 18 2 7 7 8 8 7 8 7 8 5 6 11 12 4 1 20 21 4 9 10 MANIFOLD WATER INLETS SEE BMP040048 BMP040049 ...

Page 93: ...930 PLATE MT PARESTALTIC all 5 02 03588X WATER INLET PERISTALTIC HOSE all 6 27A074 HOSECLAMP 2 1 16 3 CADSC 62040 A 7 60E008A TUBINGNYLREINF 75 IDX1 025 OD B 7 60E014R TUBING NYLOBRAID 1 25X1 75 all 8 27A090 HOSECLAMP 13 16 1 5 CADSC HS16 all 9 60E006C PVC TUBING NYL REINF 5IDX 75OD all 10 27A040 H0SECLAMP 5 16 7 8SSSCR 3606 all 11 60E010 TUBINGPOLYBRAID 1 X1 312 all 12 27A090 HOSECLAMP 13 16 1 5 ...

Page 94: ... Pellerin Milnor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP040053 2004333V Sheet 1 of 2 Steam Inlet 3626X7J X7W 4226X7J X7W 4232X7J X7W 1 2 3 4 5 6 7 7 8 ...

Page 95: ......

Page 96: ...n Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP040019 2004333V Sheet 1 of 2 Drain Valve Installation 3626X8J X8W 4226X7J X7W 4232X7J X7W 1 2 3 6 4 5 7 6 4 PLACES 8 9 2 PLACES 13 14 15 2 PLACES 10 11 12 4 PLACES 8 9 ...

Page 97: ......

Page 98: ...ilnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP920017 2006214B Sheet 1 of 2 3 Electric Drain Valve SPRING MAIN DRIVE PIN KIT METAL WASHER BEARING V PACKER SEAL MOTOR MOUNTING PLATE 1 4 3 MOTOR COVER VALVE BODY ASSEMBLY 2 ...

Page 99: ......

Page 100: ...G NUT WILL DISTORT VALVE BODY CAUSING THE PISTON BODY TO JAM AND THE VALVE WILL NOT SHUT OFF IF THE VALVE LEAKS BETWEEN THE BODY AND BONNET LOOSEN THE COUPLING NUT AND TURN THE BODY S L I G H T LY T H E N T I G H T E N T H E COUPLING NUT IF THE VALVE STILL LEAKS REPEAT THE OPERATION IN NO CASE MUST THE NUT BE TIGHTENED EXCESSIVELY GENERAL MAINTENANCE 1 2 4 1 0 8 SERIES ONLY H AY S 4 1 0 8 S E R I ...

Page 101: ...P014 16 OBSOLETE 4108 DUOVALVE ALSO W XX 2 96V225 SEAT WASHER HAYS 8249801 Y ZZ 2 96V225A SEAT WASHER HAYS 84048 FOR 96P151 S V 3 96V248 SEATWASHER NUT HAYS 82222 96P014 16 OBSOLETE 4108 DUOVALVE ALSO W Z 3 96V226 SEAT WASHER NUT HAYS 86030 96P053 S V 4 96V246 COUPLING NUT HAYS 76303 96P014 16 W Z 4 96V254 COUPLING NUT HAYS 76028 96P053 S V Y ZZ 5 96V244 PISTON SPRING FOR HAYS STYLE 3108 W XX 5 96...

Page 102: ...he cross section which shows your ball valve example 1 1 2 bronze air operated See the parts list for the item number which represents your ball valve 1 1 2 bronze air operated would be item 10 on the parts list For valves that offer repair kits the internal parts are labled and marked as to which kit they are found in BK part of Ball Kit SK part of Stem Kit SSK part of Seat Seal Kit For the part ...

Page 103: ...SS 07Z BALVAL 1 SS WATTS S8000 Z107 1 STAINLESS AIR OPERATED all 007BK 96V085BK BALL KIT WATTS 1 BALL RK Z107 all 007SK 96V085SK 02Z STEM KIT 1 WATTS 1 ST RK Z107 all 007SSK 96V085SSK 02Z REPKIT 1 BALVAL 1SSK 02 KK Z107 all 8 96D086WEXS 08Z BAVAL 1 1 4BRZ WATS B6400SSZ107 1 1 4 BRONZE AIR OPERATED all 008BK 96V086BK BALL KIT WATTS 1 25 BALL RK Z107 all 008SK 96V086A7SK 02Z STEMKIT 1 25 1 5 ST RK Z...

Page 104: ......

Page 105: ...Section 6 Chemical Supply Assemblies ...

Page 106: ...te R Pellerin Milnor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A 30022H8J X8J 30022F8J F8W 3630F8J FW F8R F8S 4232F7J F7W F7S F7R 3626X8J X8W 4226X7J X7W 4232X7J X7W 1 9 10 11 12 13 14 15 6 7 16 5 4 ...

Page 107: ...NST SOAP CHUTE ASSY 4232X 4232X7J X7W H GWS35001A INST PLASTIC SOAP CHUTE 3630F8J F8W J GWS35001C INST PLASTIC SOAP CHUTE 3630SG RT 3630F8R F8S K GWS42001C INST PLASTIC SOAP CHUTE RT LD 4232F7R F7S COMPONENTS all 1 AWS30211A PLASTIC SOAP ASSY all 2 27A070 T BOLT HOSECLAMP 1 94 2 25 A 3 02 03870C FLEXTUBE 2 ID X 8 LG W CUFFS B F G K 3 02 03870 FLEXTUBE SOAPCHUTE 2 IDX24LG C E H J 3 02 03870D FLEXTU...

Page 108: ...ion P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP040032 2004333V Sheet 1 of 3 5 Compartment Supply 3626X8J X8W 4226X7J X7W 4232X7J X7W 5 SEE BMP040034 10 8 7 6 4 8 13 15 16 TYPICAL 15 16 17 18 4 PLACES 11 12 4 PLACES 19 20 21 22 4 PLACES 23 24 25 A A ...

Page 109: ...ration P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP040032 2004333V Sheet 2 of 3 PRESSURE REGULATOR ASSEMBLY 5 Compartment Supply 15 16 26 27 28 29 14 3626X8J X8W 4226X7J X7W 4232X7J X7W VIEW A A 3 2 3 1 9 5 30 31 32 33 32 34 32 38 36 37 39 39 10 ...

Page 110: ...XTUBE SOAPCHUTE 2 IDX24LG all 3 27A070 T BOLT HOSECLAMP 1 94 2 25 all 4 W2 21162B WLMT SUPPLY 36 42X all 5 02 13590 BRKT 5 COMP SUPPLY FRNT 36X all 6 02 13590A BRKT 5 COMP SUPPLY REAR 36X all 7 02 13591 COVER 5 COMP FRONT 36X all 8 02 13592 COVER SUPPLY REAR 36X all 9 02 09100 FRT VALVE ENCLOSURE all 10 SA 16 034C VALVASSY 5 FLUSH 42 32X all 11 15K095 HXCPSCR 3 8 16UNC2AX1 GR5 ZINC all 12 15G198 H...

Page 111: ... P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP040033 2004333V Sheet 1 of 2 Valve Assembly for 5 Compartment Supply 3626X8J X8W 4226X7J X7W 4232X7J X7W 17 20 19 12 12 10 18 9 16 16 6 6 4 4 4 2 4 12 2 9 13 13 11 11 14 5 5 5 15 15 15 3 3 3 7 7 8 8 1 6 6 1 ...

Page 112: ...l 2 5SCC0KSF1 NPTCOUP 1 2 SS304 150 BARSTOCK all 3 02 09237 PIPE FORMED 90DEG BRS SUPINJ all 4 5SL0KBEA NPTELB 90DEG 1 2 BRASS 125 all 5 5N0G04KBE2 NPT NIP 3 8X4 5 TBE BRASS STD all 6 5N0KCLSBE2 NPT NIP 1 2XCLS TBE BRASS STD all 7 5N0K01KBE2 NPT NIP 1 2X1 5TBE BRASS STD all 8 5N0K02ABE2 NPT NIP 1 2X2 TBE BRASS STD all 9 5N0K03KB42 NPT NIP 1 2X3 5 TBE BRASS STD all 10 5N0K04ABE2 NPT NIP 1 2X4 TBE B...

Page 113: ...lve stem 3 Unscrew seat cylinder from body and remove entire assembly 4 While disassembled open gate valve to flush out collected sediment 1 Remove bottom plug and gasket 2 Loosen disc holder with screwdriver or socket wrench 3 Inspect disc and clean or replace 4 Seat can be removed if necessary with an allen wrench or socket wrench 5 Unscrew and remove adjusting screw check nut and spring cage sc...

Page 114: ...ate the parts list to the illustration Parts List Pressure Regulators BMP900031 96081V Sheet 2 of 2 ASSEMBLIES X 96J030FF 01Z 1 2 PRESS REG SET 28 FEM X FEM NO REPAIR KIT Y 96J030D 01Z 1 2 PRESREGULTR SET 28 FEM UN FOR KIT SEE BELOW Z 96J031D 01Z 3 4 PRESREGULTR SET 28 FEM UN FOR KIT SEE BELOW COMPONENTS all 1 96V158B REPAIRKIT 14510 1 2 PRESSREG EB86 KIT DISCONT VLV1 2 EB72 all 2 96V158C REPAIRKI...

Page 115: ...1 2 3 4 Remove retaining clip NOTE Whe metal retaining clip disengages it springs upwards Slip yoke containg coil and sleeves off solenoid base sub assembly Replace coil Reassemble in reverse order Valve Disassembly and Reassembly 1 2 3 4 6 Remove retaining clip Slip entire solenoid enclosure off the solenoid base sub assembly Remove solenoid base sub assembly core assembly and core spring Remove ...

Page 116: ...VALVE VALVE ASSEMBLY 00C 96TDC2AA71 03Z 1 2 N C 2WAY 240V50 60C VALVE VALVE ASSEMBLY 001A 96T1001A24 SOLENOID 24V50 60C ASCO 260283 001 USED WITH 00A 001B 96T1001A37 SOLENOID 120V50 60C ASCO 260283 002 USED WITH 00B 001C 96T1001A71 SOLENOID 240V50 60C ASCO 260283 003 USED WITH 00C 002 96V1001CLP METAL CLIP M6 USED IN 00A 00B 00C 003 96V1001PLT NAMPLATE BLANK REDHAT II COIL M6 USED IN 00A 00B 00C 0...

Page 117: ...Section 7 Control and Sensing Assemblies ...

Page 118: ...mperature Probe BMP040020 2004282V Sheet 1 of 1 ASSEMBLIES A ALL30211 ASSY 3022H7J AIR CHAMBER COMPONENTS all 1 5N0K04AG42 NPT NIP 1 2X4 TBE GALSTL SK40 all 2 5SL0KNFK NPTELB 45DEG 1 2 GALMAL 150 all 3 5SR0K0ENF NPT RED 1 2X1 4 GALMAL 150 all 4 51E502A HOSESTEM BRASS 1 8MPT X3 16 all 5 27A047 HOSECLMP 1 8HOSEID CLIP 5000 2 all 6 60E004NT TUBING NYL CLR 1 4 ODX1 8 All 7 30R0043PB TEMPERATURE PROBE ...

Page 119: ...6X B GES4226X INSTALL EXCURSION SW 4226 32 X COMPONENTS all 1 02 02938B BKT EXCURSION ADJ all 2 02 02938 BRKT EXCURSION SWITCH SHELL all 3 02 13539B BKT EXCURSION SWT ADJ PLATE all 4 02 13539A BRKT EXCURSION SWT MNT 3626 all 5 09R008ASTD 09R008A MOUNTING HDWRE INST all 6 15K039 HXCAPSCR 1 4 20UNC2AX3 4 GR5 Z all 7 15U185 FLATWASHER USS STD 1 4 ZNC P all 8 15G177 HXNUT 1 4 28UNF2B SAE ZINC GR2 all ...

Page 120: ......

Page 121: ...Section 8 Pneumatic Assemblies ...

Page 122: ...S all 1 X3 01507D 88462C MANIFOLD BLOCK MACH 6 PORTS all 2 03 LF1X5K 88303C LOCK BAR VALVE SET 10 STAT all 3 96R302A71 00Z 1 8 AIR PILOT 3WANO 240V50 60C all 4 96R301A71 03Z 118 PILOT 3W N C 220 50 240 60 All 5 09N082A 12Z PRESSW NASON CLOSE 62 LB Pneumatic Schematic 3626X8J X8W 4226X7J X7W 4232X7J X7W EXHAUST 4 DOOR PRESSURE SWITCH VALVE PILOT CLOSED NORMALLY 5 86 9 BAR AIR 85 125 PSI 3 1 2 EXHAU...

Page 123: ...Section 9 Dimensional Drawings ...

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