Milnor 30022V8Z Service Manual Download Page 3

Page: 3 / 82

Table of Contents

for MAP30V8ZAE/2011092A

30022V8Z Washer-Extractors

Page

Description

Document/ECN

Limited Standard Warranty

BMP720097/2008272A

How to Get the Necessary Repair Components

BIUUUD19/20081231

Safety—Rigid Washer Extractors

BIUUUS27RU/20051111

About the Forces Transmitted by Milnor® Washer-

extractors

BIWUUI02/20001108

Understanding the Tag Guidelines

BIUUUI02RZ/20110221

Avoiding Damage from Allied Remote Chemical

Delivery Systems

BIWUUI03/20030306

Safety Placard Use and Placement 30015, 30022Txx

& Vxx

BMP020103/2002145V

Safety Placard Use and Placement ISO 30015,

30022Txx & Vxx

BMP020104/2002145V

Guards and Covers - 30022V8Z

BMP100036/2010482B

Section 1: Service and Maintenance

Preventive Maintenance

BIRQUM01AA/20050302

Fastener Torque Requirements

BIUUUM04/20080506

Section 2: Drive Assemblies

Drive Chart - 30022V8Z

BMP100037/2010482B

Motor Mount - 30022V8Z

BMP100038/2010482B

Section 3: Cylinder, Shell and Bearing Assemblies

Cylinder, Shell, Bearing and Console Installation

- 30022V8Z

BMP100044/2010482B

Main Bearing Assembly - 30022V8Z

BMP100043/2011074B

Section 4: Door Assemblies

Door Installation and Assembly - 30022V8Z

BMP100039/2010482B

Door Lock Mechanism

BIIFBM14/20090814

Door Handle and Lock Actuator

BIIFBM13/20090814

Section 5: Chemical Supply Devices

Soap Chute Installation

BMP000040/2010482B

Peristaltic Supply Inlet - 30022V8Z

BMP100040/2010482B

Section 6: Water and Steam Piping and

Assemblies

Water Inlets - 30022V8Z

BMP100041/2010482B

Level Sensing - 30022V8Z

BMP100045/2011075B

1/2" & 3/4" Hayes Electric Steam Valves

BMP920028/2000302V

2-Way Electric Water Valve

BMP920029/98443V

Drain Installation - 30022V8Z

BMP100042/2010482B

3" Electric Drain Valve

BMP920017/2006214B

Section 7: Control and Sensing Assemblies

Summary of Contents for 30022V8Z

Page 1: ...ber ECN MAP30V8ZAE 2011092A Publishing System TPAS Access date 2 22 2011 Document ECN s Latest Available Service 30022V8Z Washer Extractors PELLERIN MILNOR CORPORATION POST OFFICE BOX 400 KENNER LOUISIANA 70063 0400 U S A ...

Page 2: ...el In such cases use the documentation provided Although unlikely incorrect manuals may have been shipped with your machine If you believe you received the wrong manuals or if you need specific information about any aspect of your machine not addressed in the provided documentation contact the Milnor Customer Service group References to Yellow Troubleshooting Pages This manual may contain referenc...

Page 3: ...506 39 Section 2 Drive Assemblies 40 Drive Chart 30022V8Z BMP100037 2010482B 41 Motor Mount 30022V8Z BMP100038 2010482B 43 Section 3 Cylinder Shell and Bearing Assemblies 44 Cylinder Shell Bearing and Console Installation 30022V8Z BMP100044 2010482B 47 Main Bearing Assembly 30022V8Z BMP100043 2011074B 49 Section 4 Door Assemblies 50 Door Installation and Assembly 30022V8Z BMP100039 2010482B 53 Doo...

Page 4: ...Table of Contents cont Page Description Document ECN 76 Vibration Safety Switch Adjustments MSSMA408BE 9273BV 78 Vibration Safety Switch BMP910038 2007086B ...

Page 5: ...is warranty For parts which require routine replacement due to normal wear such as gaskets contact points brake and clutch linings belts hoses and similar parts the warranty time period is 90 days We reserve the right to make changes in the design and or construction of our equipment including purchasedcomponents withoutobligationtochangeanyequipmentpreviouslysupplied ANY SALE OR FURNISHING OF ANY...

Page 6: ...ou can also get components from the Milnor factory Tell the supplier the machine model and serial number and this data for each necessary component The component number from this manual The component name if known The necessary quantity The necessary transportation requirements If the component is an electrical component give the schematic number if known If the component is a motor or an electric...

Page 7: ...ed to those employees given the task of using it only specifically designated workers carry out repairs modifications maintenance or servicing information instruction and training is provided workers and or their representatives are consulted Work equipment must comply with the requirements listed below The owner user must verify that installation and maintenance of equipment is performed in such ...

Page 8: ...ded on the machine safety placards in the Safety Guide and throughout the other machine manuals Placards must be kept clean so that the information is not obscured They must be replaced immediately if lost or damaged The Safety Guide and other machine manuals must be available at all times to the appropriate personnel See the machine service manual for safety placard part numbers Contact the Milno...

Page 9: ...tes and use them in an emergency to stop machine motion Know the location of the main machine disconnect and use it in an emergency to remove all electric power from the machine WARNING 4 Crush Hazards Contact with the turning cylinder can crush your limbs The cylinder will repel any object you try to stop it with possibly causing the object to strike or stab you The turning cylinder is normally i...

Page 10: ... box Do not unlock or open electric box doors WARNING 10 Entangle and Crush Hazards Guards covers and panels Operating the machine with any guard cover or panel removed exposes moving components Do not remove guards covers or panels 4 1 2 Hazards Resulting from Damaged Mechanical Devices WARNING 11 Multiple Hazards Operating a damaged machine can kill or injure personnel further damage or destroy ...

Page 11: ...r is present inside the cabinetry unless the main machine power disconnect is off Do not service the machine unless qualified and authorized You must clearly understand the hazards and how to avoid them Abide by the current OSHA lockout tagout standard when lockout tagout is called for in the service instructions Outside the USA abide by the OSHA standard in the absence of any other overriding sta...

Page 12: ...ty to safely withstand our published forces without transmitting undue vibration If the subsoil has subsided or if the floor slab itself has insufficient strength and rigidity a deeper foundation poured as to become monolithic with the floor slab may be required Support pilings may even be required if the subsoil itself is springy i e if its resonant frequency is near the operating speed of the ma...

Page 13: ...r structural engineer must be engaged for this purpose Figure 1 How Rotating Forces Act on the Foundation Typical Machine Legend A Direction of force B Load C Rotation Frequency RPM 60 Figure 1 above is intended to depict both on grade and above grade installations and is equally applicable to flexibly mounted washer extractors as well as to rigid models installed either directly on a floor slab o...

Page 14: ...elines for the Models Listed Below 30022V8Z Several installation guidelines and precautions are displayed symbolically on tags placed at the appropriate locations on the machine Some are tie on and others are adhesive tags Tie on tags and white adhesive tags may be removed after installation Yellow adhesive tags must remain on the machine 10 ...

Page 15: ... meet Milnor performance and quality standards by B2TAG93013 This bearing housing was lubricated at the Milnor factory before shipment B2TAG94081 Motor must rotate in this direction On single motor washer extractors and centrifugal extractors the drive motor must turn in this direction during draining and extraction This tag is usually wrapped around a motor housing If the motor turns in the oppos...

Page 16: ...extile Damage Hazards Chemicals leaked into the machine particularly when it is idle can destroy machine components and textiles left in the machine Ensure the chemical system prevents dribbling siphoning or any other unintentional release of chemicals Inspect regularly for proper operation and evidence of damage Consult Milnor document BIWUUI03 Avoiding Damage from Allied Remote Chemical Delivery...

Page 17: ...Understanding the Tag Guidelines for the Models Listed Below PELLERIN MILNOR CORPORATION End of BIUUUI02 13 ...

Page 18: ...ut some of the possible hazards posed by chemical systems and lists certain requirements needed to minimize those hazards The procedures for interfacing with allied chemical systems and information pertinent to chemical use in general are provided elsewhere in the product manuals see Note 1 Figure 1 Pumped Chemical Inlets on CBW Batch Washer Note 1 Misuse of laundering chemicals such as injecting ...

Page 19: ... damage is likely to be catastrophic No machine is immune to such damage CAUTION 1 Equipment and Textile Damage Hazards Chemicals leaked into the machine particularly when it is idle can destroy machine components and textiles left in the machine Pellerin Milnor Corporation accepts absolutely no responsibility for damage to its equipment or to textiles therein from abnormal contact with chemicals ...

Page 20: ...phon into the machine T Chemical tank 2 2 Ensure the Chemical Lines Cannot Dribble The pumped chemical system may provide a means of positively closing the chemical line at the pump location but not at the injection site Hence any concentrated chemical that remains in the injection line between the pump and the machine is free to flow into the machine Some examples of this are shown in Figure 3 16...

Page 21: ...lowing are some of the possible methods the manufacturer or supplier may wish to use as appropriate 3 1 Siphoning Positively close the line If the pump does not provide positive closure when the system is off employ a shutoff valve in the line to serve this purpose 3 2 Siphoning Break the siphon Provide an air gap or vacuum breaker in the chemical delivery line This must be located above the full ...

Page 22: ...tem is off T Chemical tank 4 Guarding Against Leaks All personnel who may work with the chemical system e g chemical system manufacturer chemical system supplier chemical supplier operator maintenance personnel should be vigilant in observing for leaks in the system When connecting or reconnecting chemical lines whether at installation after taking samples or when replacing components at a minimum...

Page 23: ...1 of 2 Safety Placard Use and Placement 30015 30022Txx Vxx Notes 1 Approximate locations of placards are shown Mounting holes are provided on machine Use 8 self tapping screws Replace placard immediately if removed or unreadable 2 30 40 10 20 50 LEFT VIEW LEFT VIEW RIGHT VIEW RIGHT VIEW FRONT VIEW FRONT VIEW REAR VIEW REAR VIEW 19 ...

Page 24: ...the Used In column to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Safety Placard Placement BMP020103 2002145V Sheet 2 of 2 ASSEMBLIES none COMPONENTS all 10 01 10635A NPLT SHELL FORNT RIDGID TCATA all 20 01 10375B NPLT ELEC HAZARD SMALL TCATA all 30 01 10375C NPLT E HAZARD SM VERTCL TCATA all...

Page 25: ...e locations of placards are shown Mounting holes are provided on machine If aluminum placard use 8 self tapping screws Replace placard im mediately if removed or unreadable 2 30 10 20 ISO Placards shown on this page Safety Placard Use and Placement ISO 30015 30022Txx Vxx LEFT VIEW LEFT VIEW RIGHT VIEW RIGHT VIEW FRONT VIEW FRONT VIEW REAR VIEW REAR VIEW 21 ...

Page 26: ...A B C etc assigned to assemblies are referred to in the Used In column to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Safety Placard Placement BMP020104 2002145V Sheet 2 of 2 ASSEMBLIES none COMPONENTS all 10 01 10635X NPLT 30 WE RIGID WARNING ISO all 20 01 10375A NPLT VDE VOLTAGE WARN 1 25 a...

Page 27: ...Pellerin Milnor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP100036 2010482B Sheet 1 of 2 Guards Covers 3022V8Z 1 2 3 TYPICAL 4 5 6 6 TYPICAL 7 8 9 TYPICAL 23 ...

Page 28: ...mbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Guards Covers BMP100036 2010482B Sheet 2 of 2 ASSEMBLIES A GGS30002 GUARD COVER INSTALL 3022V8 COMPONENTS all 1 AGS30002 FRONT COVER ASSY 3022V8 all 2 AGS30003 TOP COVER ASSY 3022V8 all 3 AGS30004 BELTGUARD ASSY 3022V8 all 4 15K113A HXCAPSCR 3 8 16X1 5 GR5 ZP TFL all 5 17N070P RETAIN NUT 3 8 16 S10100 27 al...

Page 29: ...Section 1 Service and Maintenance 25 ...

Page 30: ...hese procedures 2 30022C4x 30022T5x and 30022V6J Main Bearing Maintenance 30022C4x 30022T5x and 30022V6J main bearing housings are oil filled and require periodic draining and refilling see below See the appropriate MAIN BEARING ASSEMBLY see Table of Contents during this procedure 1 Remove the drain plug on the bottom of the main bearing housing and allow the bearing housing to drain completely Fi...

Page 31: ...a or equivalent See Motor Grease Points Drive Inverter Inverter Verify fan operation Vacuum out inverter vents Monthly See Inverter Maintenance Points Hoses Clamps and Connections Inlet drain and chemical hoses and connections Check for leaks cracks and bulges Monthly Bolts Foundation Check bolt tightness and wear Monthly See dimensional drawings Rear bearing reinforcement plate and throughout mac...

Page 32: ...4 Maintenance Points Figure 1 30022C4x 30022T5x 36021C4E and 36026V5J Oil Drain and Water Leak off Figure 2 30022C4x 30022T5x 36021C4E and 36026V5J Oil Fill Vent Hoses use either hose for filling Figure 3 Drive Train Pulleys and Belts 30022V6J shown 28 ...

Page 33: ...NOR CORPORATION Figure 4 Inverter Maintenance Points 30022C4x 30022T5x and 30022V6J Inverter Legend 1 Fan 2 Vent Figure 5 30022C4x 30022T5x 30022V6J 36021C4E and 36026V5J Rear Bearing Reinforcement Plate 30022VxJ shown End of BIRQUM01 29 ...

Page 34: ...STM A307 and stainless steel B ASTM A354 Grade BC C SAE Grade 5 ASTM A449 D SAE Grade 8 and ASTM A354 BD 1 Torque Values The tables below list the standard size grade threadlocking compound and torque requirements for fasteners commonly used on Milnor equipment Note 1 Data derived from Pellerin Milnor Corporation Bolt Torque Specification bolt_torque_milnor xls 2002096 1 1 Carbon Steel Fasteners 1...

Page 35: ... 7 8 x 9 167 226 429 582 606 821 531 719 7 8 x 14 184 249 473 641 668 906 1 x 8 250 339 644 873 909 1232 796 1079 1 x 12 274 371 704 954 994 1348 1 x 14 281 381 723 980 1020 1383 1 1 8 x 7 354 480 794 1077 1287 1745 1126 1527 1 1 8 x 12 397 538 891 1208 1444 1958 1 1 4 x 7 500 678 1120 1519 1817 2464 1590 2155 1 1 4 x 12 553 750 1241 1682 2012 2728 1 3 8 x 6 655 888 1469 1992 2382 3230 2085 2827 1...

Page 36: ...2 376 246 329 3 14 x 16 144 192 223 297 315 420 7 8 x 9 125 166 322 430 455 606 398 531 7 8 x 14 138 184 355 474 501 668 1 x 8 188 250 483 644 682 909 597 796 1 x 12 205 274 528 716 746 995 1 x 14 210 280 542 735 765 1037 1 1 8 x 7 266 354 595 807 966 1288 845 1126 1 1 8 x 12 298 404 668 890 1083 1444 1 1 4 x 7 375 500 840 1120 1363 1817 1192 1590 1 1 4 x 12 415 553 930 1261 1509 2013 1 3 8 x 6 49...

Page 37: ...22 30 5 16 x 24 13 18 19 26 27 37 27 37 3 8 x 16 20 27 31 42 44 60 38 52 3 8 x 24 23 31 35 47 50 68 7 16 x 14 32 43 49 66 70 95 61 83 7 16 x 20 36 49 55 75 78 106 1 2 x 13 49 66 75 102 107 145 93 126 1 2 x 20 55 75 85 115 120 163 9 16 x 12 70 95 109 148 154 209 134 182 9 16 x 18 78 106 121 164 171 232 5 8 x 11 97 132 150 203 212 287 186 252 5 8 x 18 110 149 170 230 240 325 Table 8 Torque Values fo...

Page 38: ...ions of LocTite 277 Bolt Grade Grade 2 Grade 5 Grade 8 Grade BC Bolt Size Pound feet N m Pound feet N m Pound feet N m Pound feet N m 1 x 8 325 441 837 1135 1181 1601 1034 1402 1 x 12 356 483 916 1242 1293 1753 1 x 14 365 495 939 1273 1326 1798 1 1 8 x 7 461 625 1032 1399 1674 2270 1464 1985 1 1 8 x 12 516 700 1158 1570 1877 2545 1 1 4 x 7 650 881 1456 1974 2362 3202 2067 2802 1 1 4 x 12 719 975 1...

Page 39: ...3 709 314 425 1 1 4 x 12 504 683 480 651 288 390 1 1 2 x 6 930 1261 888 1204 533 722 1 1 2 x 12 732 992 703 953 422 572 2 Preparation WARNING 1 Fire Hazard Some solvents and primer products are flammable Use in a well ventilated area Do not use flammable products near ignition sources 1 Clean all threads with a wire brush a tap or a die 2 Degrease the fasteners and the mating threads with a cleani...

Page 40: ...compound to the bolt 3 Tighten bolt to value shown in the appropriate table Table 5 through Table 11 3 2 Through Holes 1 Insert bolt through assembly 2 Apply several drops of threadlocking compound to the bolt thread area that will engage the nut 3 Tighten bolt to value shown in the appropriate table Table 5 through Table 11 Figure 3 Through Hole Application Legend A No threadlocking compound here...

Page 41: ...Fastener Torque Requirements PELLERIN MILNOR CORPORATION Figure 4 Disassembly Use Localized Heat Legend A Soldering gun heating small fastener B Torch heating large fastener End of BIUUUM04 37 ...

Page 42: ...38 ...

Page 43: ...Section 2 Drive Assemblies 39 ...

Page 44: ...omponents belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Drive Chart BMP100037 2010482B Sheet 1 of 1 ASSEMBLIES A D33 02862 DRIVE CHART 3022V8 COMPONENTS all 1 561825B2SD VPUL 2B18 25 SD MTO all 2 56VB073XM2 VBELT BX73 MATCHSET2 EA 1BELT all 3 56Q1KSD 1 1 2 BUSH VPUL QD TYPE SD all 4 56030B2H VPUL 2B3 0 A2 6 2BK32H OR EQ...

Page 45: ... Milnor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP100038 2010482B Sheet 1 of 2 Motor Mount 3022V8Z 3 5 5 4 4 1 8 8 9 11 6 7 5 6 7 13 14 2 10 10 6 7 9 12 6 7 6 7 41 ...

Page 46: ...2010482B Sheet 2 of 2 ASSEMBLIES A GDB30008 3022V8 DRIVE BASE INSTALL COMPONENTS all 1 02 04256 PLATE MOTOR MNT 3022S4 all 2 02 04551 BRKT MOTOR MOUNT 3022V8 all 3 02 04258 SHAFT MOTOR MOUNT 3022S4 all 4 54E226 FLBRNYL 3 4 X1 X1 EA 1 FLGBRG all 5 54JH10750C SHFTCOLLAR 3 4 CLPTYP SGLSPLT all 6 15K153H INDHEXFLGSCR1 2 13X1 1 4GR8ZN W LOCTITE all 7 15G222B HEXFLGNUT 1 2 13 ZINC SERRATED all 8 02 1928...

Page 47: ...Section 3 Cylinder Shell and Bearing Assemblies 43 ...

Page 48: ... Sheet 1 of 3 Cylinder Shell Bearing and Console Installation 3022V8Z Shell to Frame Alignments Bolts 2 places Shell to Cosmetic View A A 6 places Rear Shell to Console Mounting Bolts 4 places CONSOLE STAR PLATE SHELL CYLINDER SHELLFRONT BEARING A A Push Off Holes Plugged 3 places 13 14 15 16 17 1 2 3 4 5 6 7 9 10 10 9 8 12 12 11 28 44 ...

Page 49: ...B Sheet 2 of 3 Cylinder Shell Bearing and Console Installation 3022V8Z 5 Cylinder 1 2 3 4 24 7 7 7 C C 23 22 6 Shell Star plate Bearing Console Cross section Installed bearing Detail C C Star plate Detail A A Detail B B Shell front Cylinder 18 19 20 21 17 14 17 18 19 25 23 7 26 27 12 4 places 6 places 4 places 22 B B A A 45 ...

Page 50: ...2 WLMT ROBO CYL 3022H X RETRO all 6 W2 04529 FRAME BASE WLMT 3022V8 all 7 W2 04554 3022V8 SHELL WELDMENT all 8 17R024A07A THREADED ROD 5 8 11X7 ZNPL GR all 9 17W030 SPHERICAL WASHER SET 5 8 M F all 10 15G238 HXNUT 5 8 11UNC2B SAE ZINC GR2 all 11 15D119 HXTAPSCR 1 2 13X4 GR5 ZNC FTL all 12 15G222B HEXFLGNUT 1 2 13 ZINC SERRATED all 13 15G178 1 4 20 HEXFLANGE NUT ZINC all 14 Y2 02059 SHELL CLAMP RIN...

Page 51: ...efore you tighten the fasteners C Apply primer and adhesive to the rear bearing cup and holder housing D Clean the shaft and inner sleeve Make sure that they are clean and free from oil Apply adhesive to the shaft then apply the sleeve Make sure of a bond on a minimum of 75 of the surface E Pack grease between these two seals during assembly F Item 17 is not shown These plugs are used temporarily ...

Page 52: ...W HOUSE SEAL BRG 3022V8 all 10 15K121A HXCPSC 3 8 16X2 GR8 ZC all 11 15U152A FLTWSHR 680OD 375ID 0625T all 12 24S042 SEAL 1 575 X 2 362 X 0 394 CS BUNA all 13 54A309310 FAG 32308A CUP CONE 40MM BORE 90MM O D EA SET all 14 24S052A SEAL 2 559X3 55X 315 CR 25430 all 15 24S053 SEAL 2 625X3 625X 437 10051L5 all 16 X2 13144W HOLDER SHAFT SEAL 3022V8 all 17 27A253 PLUG FOR 1 2BOLTHOLE CAPLUG 4 all 20 02 ...

Page 53: ...Section 4 Door Assemblies 49 ...

Page 54: ... A BMP100039 2010482B Sheet 1 of 3 Door Installation and Assembly 3022V8Z 3 4 5 4 5 7 8 10 11 12 3022V8Z is shimmed from the factory on the inside between the shellfront and the cosmetic Add or remove shims till the door locks properly and seals 18 Door Lock Mechanism See BIIFBM14 A A 1 1 2 6 View A A 50 ...

Page 55: ...that the gasket joint line is at top dead center Door Locking Handle See BMP010016 1 2 3 Apply a continuous bead of silicone completely around the rubber seal in the area where the glass is to be seated Install the gasket into the door before installing the glass Observe the location of the rubber seal joint line and adjust if necessary While installing the glass into the rubber seal ensure that n...

Page 56: ...RONT DOOR 3022V8 COMPONENTS All 1 W2 03030B WLMT DOOR FRAME LC 3022V8 all 2 A33 03229 ASSY DOOR 3022H7 all 3 27A108 DOORHINGE EMKA 1056 U8 all 4 15U137 FLTWSHR M6 1 18 8 SS all 5 15G004HA HEXLOCKNUT M6 1 18 8SS all 6 02 03034A DOOR MOUNT CONVER 3022X all 7 15U200 FLATWASHER USS STD 5 16 ZNC P all 8 15G188 HEXLOKNUT 5 16 18 BRASS all 10 02 04212A SHIM SHELL DOOR 14GA 3022H7 AS REQUIRED all 11 02 04...

Page 57: ...Door Lock Mechanism PELLERIN MILNOR CORPORATION BIIFBM14 Published Book specs Dates 20090814 20090814 20100514 Lang ENG01 Applic MXA Door Lock Mechanism Figure 1 General Views 53 ...

Page 58: ...tion B Door lock switch on position H Door lock solenoid J Door lock switch K Door closed switch L Use the the switch adjustment tool item 28 as shown in this illustration Adjust the switch to be off M Use the the switch adjustment tool item 28 as shown in this illustration Adjust the switch to be on N Make sure there is no air gap 54 ...

Page 59: ...ism PELLERIN MILNOR CORPORATION Figure 3 How to set the door switches Detailed view Legend C Set the door closed switch P 3 16 inch minimum clearance Q Measure this while the slider is down Figure 4 Additional Views 55 ...

Page 60: ... 1 W2 03226A Piece part all 2 02 03290A Slider all 3 02 03285 Spring all 4 15N003 Bolt all 5 54E001D Bushing all 6 54E012 Teflon washer all 7 15C010 Bolt all 8 15G126 Nut all 9 15N021 Bolt all 10 15U040 Washer all 11 15G020 Nut all 12 12P014GG Clip all 13 03 01335 Insulator all 14 15H090C Pin all 15 17E065 Insert all 16 02 03225 Piece part all 17 27B213 Spacer all 18 02 04177 Switch all 19 09R010D...

Page 61: ...cs Dates 20090814 20090814 20100514 Lang ENG01 Applic MXA Door Handle and Lock Actuator Figure 1 Door Handle and Lock Actuator Detailed views Legend A Top B Detailed view CC Cross Section D Detailed view H instances 4 J Do not open the ring more than necessary to get it on the shaft 57 ...

Page 62: ... add a notch to the shims as shown Then you will not have to remove the handle assembly When you remove or add shims always start with the thinnest shim M Make a notch as shown N Put the machine screw item 14 in from this direction You must compress the torsion spring eye with the flat washer not shown P Compress the torsion spring 1 4 turn Put the free end of the spring into this hole Q The shim ...

Page 63: ...ription Nomenclature Comments Assemblies A A33 03289A Assembly Components all 1 C2 03286 Casting all 2 Y2 03282A Casting all 3 02 03289A Door handle all 4 02 03281 Torsion spring all 5 15Q124M Bolt all 6 17B057 Retaining ring all 7 02 03295 Spring all 8 54E011 Flange bearing all 9 54E013 Flange bearing all 10 54E014 Thrust washer all 11 27A223 Roller ball all 12 15K053 Bolt all 13 15G188 Nut all 1...

Page 64: ...60 ...

Page 65: ...Section 5 Chemical Supply Devices 61 ...

Page 66: ...ll 2 02 03304D GASKET SOAPCHUTE 1 8 EPDM BL all 3 02 03589I PLASTIC SHELLSIDE SOAP INLET all 4 02 03589T BACKING RING PLSTC CHEM INLT all 5 02 03594 GUARD SOAP CHUTE CWU all 6 02 03595 PIN SOAP CHUTE HINGE CWU all 7 02 03630A SPLASH GUARD SOAP CHUTE All 9 02 03593 89432B LID SOAPCHUTE CWE TY304 SS all 10 15N133 RDMACSCR 10 24UNCZA X5 8 SS18 all 11 15U160 LOCKWASHER MEDIUM 10 SS18 8 all 12 15G130 H...

Page 67: ...poration P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP100040 2010482B Sheet 1 of 2 3022V8Z Peristaltic Supply Inlet Air Space 2 1 2 64MM Detail Air Gap Vent To the Shell Back 2 4 14 5 5 8 11 12 9 10 9 13 2 3 6 7 4 1 3 15 16 17 18 19 6 7 17 18 63 ...

Page 68: ...5D 3022V8 PARISTALTIC WATER INLET HOSE all 3 27A082S HOSECLAMP 2 9 16 3 5SS305SCR all 4 02 03585A PARISTALTIC WATER INLET 30 all 5 51PB0GN PLUG PIPE 3 8 NPT P 38 HD POLY all 6 27A090S HOSECLAMP 13 16 1 5 SS 64016B all 7 60E010 TUBINGPOLYBRAID 1 X1 312 all 8 51E513HS 1 2 STRAIGHT HOSE BARB W NUT all 9 27A044S HOSECLAMP 11 16 1 25SSCR 64012 all 10 60E007C TUBING NYL REINF 5 8 IDX 8750D all 11 51E513...

Page 69: ...Section 6 Water and Steam Piping and Assemblies 65 ...

Page 70: ...Milnor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP100041 2010482B Sheet 1 of 2 Water Inlets 3022V8Z 1 2 9 9 3 10 11 3 10 11 4 12 12 5 13 13 6 14 14 7 8 7 15 7 15 66 ...

Page 71: ...513A 3 4 MHX1 4 FP PARKER 78GH 12 4 all 3 5N0E03KBE2 NPT NIP 1 4X3 5 TBE BRASS STD all 4 27A0650CLP TUBING CLP 1 2 OD PS1200 1 2 all 5 96P058A71 1 4 NPT X 1 8 ORIFICE 240V 5 6 all 6 51E507D HOSESTEM BRASS 1 4MPX5 8HOSEID all 7 27A044S HOSECLAMP 11 16 1 25SSCR 64012 all 8 60E007C TUBING NYL REINF 5 8 IDX 8750D all 9 51E513C 3 4 MHX3 4 FPT all 10 5N0P05AB42 NPT NIPPLE 3 4X5 TBE BRASS STD all 11 5N0P...

Page 72: ...s relate the parts list to the illustration Parts List Level Sensing BMP100045 2011075B Sheet 1 of 1 ASSEMBLIES COMPONENTS all 1 51E511 HOSESTEM BRASS 3 4MP X HOSEID all 2 60E008A TUBINGNYLREINF 75 IDX1 025 OD all 3 27A044S HOSECLAMP 11 16 1 25SSCR 64012 all 4 5SCC0KBE NPT COUP 1 2 BRASS 125 all 5 5SB0K0EBEO NPTHEXBUSH 1 2X1 4 BRASS 125 all 6 51E502D HOSESTEM BRASS 1 4 MPX X 3 16 HOSE ID DIXON BN1...

Page 73: ... 4 96V246 COUPLING NUT FOR 96P014 96P016 D E 4 96V254 COUPLING NUT HAYS 76028 9 A B C 5 96V244 PISTON SPRING FOR HAYS 3 08 D E 5 96V222A PISTON SPRING HAYS 82488 A B C 6 96V242 BONNET FOR HAYS 3108 HAYS83021 D E 6 96V260 BONNET HAYS 83192 FOR 96P151 all 7 96V223 PLUNGER HAYS 7319503 A D 8 96P040V24 COIL 1 2 3 4 STEAMVALVE 24V5 B E 8 96P040V37 COIL 1 2 3 4 STEAMVALVE 120V5 C 8 96P040V71 COIL 1 2 3 ...

Page 74: ...2 3 4 Remove retaining clip NOTE Whe metal retaining clip disengages it springs upwards Slip yoke containg coil and sleeves off solenoid base sub assembly Replace coil Reassemble in reverse order Valve Disassembly and Reassembly 1 2 3 4 6 Remove retaining clip Slip entire solenoid enclosure off the solenoid base sub assembly Remove solenoid base sub assembly core assembly and core spring Remove di...

Page 75: ...LVE VALVE ASSEMBLY 00C 96TDC2AA71 03Z 1 2 N C 2WAY 240V50 60C VALVE VALVE ASSEMBLY 001A 96T1001A24 SOLENOID 24V50 60C ASCO 260283 001 USED WITH 00A 001B 96T1001A37 SOLENOID 120V50 60C ASCO 260283 002 USED WITH 00B 001C 96T1001A71 SOLENOID 240V50 60C ASCO 260283 003 USED WITH 00C 002 96V1001CLP METAL CLIP M6 USED IN 00A 00B 00C 003 96V1001PLT NAMPLATE BLANK REDHAT II COIL M6 USED IN 00A 00B 00C 004...

Page 76: ...nts relate the parts list to the illustration Parts List Drain Installation BMP100042 2010482B Sheet 1 of 1 ASSEMBLIES A GVD30001 INST DUMPVAL ELEC 3 3022V8 COMPONENTS All 1 96D350A71 DRINVAL 3 N O MTRDR240V 50 60C DEPENDO all 2 96D35C0V MTRCOVER 2 PCFOR 3 DRAINVAL all 3 27A075A T BOLT HOSECLAMP 3 03 3 34 all 4 02 04197B DUMPVALVE MT BKT 3022V8 all 5 60E303A18K HOSE 3 I D X 18 5 LG all 6 60B075 DF...

Page 77: ...nor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP920017 2006214B Sheet 1 of 2 3 Electric Drain Valve SPRING MAIN DRIVE PIN KIT METAL WASHER BEARING V PACKER SEAL MOTOR MOUNTING PLATE 1 4 3 MOTOR COVER VALVE BODY ASSEMBLY 2 73 ...

Page 78: ... an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List 3 Electric Drain Valve BMP920017 2006214B Sheet 2 of 2 ASSEMBLIES A 96D350A37 DRINVAL 3 N O MTRDR120V 50 60C B 96D350A71 DRINVAL 3 N O MTRDR240V 50 60C C 96D350B71 DRINVAL 3 N C MTRDR240V 50 60 COMPONENTS A 1 96D35MTR37 120V 50 60CMTR FOR 3 DRAINVAL B 1 96D35MTR71 240V 50 60CMTR FOR ...

Page 79: ...Section 7 Control and Sensing Assemblies 75 ...

Page 80: ...ric weight The weight may be adjusted by moving it up and down on the arm and by rotating it on the arm In addition the micro switch itself may be tilted from side to side The sensitivity of the switch increases as the eccen tricweight is raised on the actuating arm and de creases as the weight is lowered The unit should be adjusted so that the actuating arm will always reset by itself this being ...

Page 81: ...entric weight The weight may be adjusted by moving it up and down on the arm and by rotating it on the arm In addition the micro switch itself may be tilted from side to side The sensitivity of the switch increases as the eccen tricweight is raised on the actuating arm and de creases as the weight is lowered The unit should be adjusted so that the actuating arm will always reset by itself this bei...

Page 82: ...910038 2007086B Sheet 1 of 1 ASSEMBLIES A SAE03 151 ASSY VIBRATION SWT LG CONTR ALL MODELS EXCEPT BWP CPE 3015 22 V T G F 3022F 362F 4232F 3626 4226 4230VXX 3022X 3626X 4226X 4232X 4244 6044 7244WP SP CONTAINS 001 002 005A 009 B SAE03 151A ASSY VIBRATION SWT BALCOM MODELS 3621BWP CPE ONLY CONTAINS 001 002 005B 009 COMPONENTS all 1 02 02038 PLATE INSULATING SMALL9NOV51 all 2 15P008 TRDCUT PANHD 6 3...

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Milnor 30022V8Z, Service Manual

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