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PELLERIN MILNOR CORPORATION

2.

Determining Whether to Install or Omit the Regulating Resistor

The purpose for the regulating resistor is to ensure that the power supply has a certain minimum

load. This is necessary for the power supply to be able to maintain the specified output. Machines

that use this power supply have processor boards with Milnor part numbers beginning with

“08BSP...”, “08BN...” or “08BH...” You will need to read the part number printed on your

processor board (usually on a sticker affixed to the board). If the part number begins with

“08BSP...”, your control system uses peripheral boards connected to the processor board via a

serial interface. In all probability, the regulating resistor should not be used because the peripheral

boards provide sufficient load (see Section 2.1). For the other controller types, the resistor is

needed but may or may not already be present on your machine (see Section 2.2).

2.1.

Machines With “08BSP...” Processor Boards

—On these machines, omit the

regulating resistor. However, in rare cases, a machine with this type of board may have too few

peripheral boards to provide a sufficient load for the power supply. If, after replacing the power

supply, your machine experiences resets (as explained in Section 4), contact Milnor Customer

Service to determine if the problem is likely due to insufficient load on the power supply. If this

is determined to be the case, you will need to install the resistor, as explained in Section 3.

2.2.

Machines With “08BN...” and “08BH...” Processor Boards

—The regulating

resistor is built into newer processor boards. If the processor on your machine does not have this

resistor on board, install the one included with the kit, as explained in Section 3. Otherwise, omit

the resistor. The following are three ways to determine whether the resistor is present on your

machine. Because it is very important to either install or omit the resister as appropriate, double-

check by using at least two of the methods explained below.

1.

By observation

—You may be able to identify the regulating resistor on your processor board

by comparing it to one of the pictures in Figure 2.

Figure 2: Processor Boards With Regulating Resistor On Board

Processor Board 08BN785AT

Processor Board 08BN788AT

Processor Board 08BH18EPBT

Legend

1.

 Regulating resistor

2.

 Processor board part number

3.

 Processor board revision (rev) level

.

Summary of Contents for 08PSS3401T

Page 1: ...217 Access Date 20031217 Depth detail Applicability CUU Language Code ENG01 Purpose publication Format 1colA Document Replacing Power Supply 08PSS3401T for Retrofit Kits 08PSS3401N and 08PSS3401X PELLERIN MILNOR CORPORATION POST OFFICE BOX 400 KENNER LOUISIANA 70063 0400 U S A ...

Page 2: ...ly on machines that don t already have this resistor on the processor board It must be installed across the new power supply s 5 volt DC output conductors as shown in Figure 2 Please verify that all components listed in the kit parts list were supplied Contact the Milnor Parts Department if any items are missing WARNING 1 Electrocution and Electric Shock Hazards You can be electrocuted or seriousl...

Page 3: ...he kit attaches the power supply to its mounting bracket Hardware to attach the mounting bracket to the machine is not supplied with the kit Use any appropriately sized bolts nuts and lock washers or self tapping screws Recommended hardware installation is as follows 1 If a mounting bracket will be used determine how it will be attached Carefully prepare the Processor box as required to accept it ...

Page 4: ...ipheral boards to provide a sufficient load for the power supply If after replacing the power supply your machine experiences resets as explained in Section 4 contact Milnor Customer Service to determine if the problem is likely due to insufficient load on the power supply If this is determined to be the case you will need to install the resistor as explained in Section 3 2 2 Machines With 08BN an...

Page 5: ...h an ohmmeter measure the resistance across 5VDC and signal ground pins 3 and 10 on the 10 pin connector as shown in Figure 3 The resistor is connected in parallel with 5VDC circuit so if it is present the resistance will measure approximately 15 ohms If the resistor is not present the reading will be much higher over 1000 ohms 3 Electrical Connections The procedure for making electrical connectio...

Page 6: ...r supply 4 15 ohm 3 watt regulating resistor installed here if applicable see Section 2 5a Wire designation 5b Wire colors 6 pin harness supplied with kit Existing wire harness may be the same 6 Six pin connector processor board side 7 New power supply 8 Five pin connector incoming power side 9a Wire designation 9b Wire colors 5 pin harness supplied with kit 10 Metal oxide varistor MOV Observing c...

Page 7: ...e white caps provided Cut off the old connector the one that was attached to the old power supply and splice the new harness to the wires from the connector on the processor board matching the wires as shown in Figure 3 3 2 3 Processor to Power Supply Connections If Resistor Supplied With the Kit Is Omitted see Section 2 If your original processor to power supply wire harness has the same six pin ...

Page 8: ...PELLERIN MILNOR CORPORATION Figure 4 Milnor Tag B2T2003041 Showing Power Supply Adjustment Instructions End of BICUUR01 ...

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