Milnor 08PSS3401T Replacing Download Page 2

PELLERIN MILNOR CORPORATION

BICUUR01 (Published)   Book specs-  Dates: 20031217 / 20031217 / 20031217  Lang: ENG01  Applic: CUU

Replacing Power Supply 08PSS3401T (for Retrofit Kits
08PSS3401N and 08PSS3401X)

The power supply provided with this kit is a 40 watt unit with 5VDC, +12VDC and -

12VDC outputs, used on many Milnor machines. Although it replaces a power supply of the same

general specifications, you will probably need to make certain modifications to accommodate the

new power supply. If you received kit 08PSS3401N, you will likely need to make mechanical

modifications. No matter which kit you received, you may also need to make electrical

modifications. The possible modifications include:

Install new bracketry (kit 08PSS3401N)

—If you received kit 08PSS3401N, your machine

probably has an older style power supply. If so, you will need to install the bracketry and use the

wire harnesses supplied with the kit to accommodate the newer style power supply.

Install a metal oxide varistor (MOV)

—The MOV is supplied with both kits and must be

installed across the new power supply's incoming power conductors, on any machine. This

component protects the power supply from damage due to electrical spikes.

Install a regulating resistor

— The resistor is supplied with both kits but is used 

only

 on

machines that don't already have this resistor on the processor board. It must be installed across

the new power supply's 5 volt DC output conductors, as shown in Figure 2.

Please verify that all components listed in the kit parts list were supplied. Contact the Milnor

Parts Department if any items are missing.

WARNING  1 : Electrocution and Electric Shock Hazards

—You can be electrocuted or

seriously injured if you come in contact with 240 VAC or 120 VAC (depending on model)

power, which is present in the processor electric box.
• Lock out/tag out power to the machine while replacing the power supply.
• Use caution while testing and adjusting the new power supply with power on.
• Do not attempt these procedures unless qualified and authorized.

CAUTION  2 : Component Damage Hazard

—Electronic components will fail if not

properly connected. Warranties can be voided if failure to follow these procedures results in

damaged components.
• The ground trace on the power supply must be connected to the chassis of the machine, as

explained herein.

• The regulating resistor must be 

installed

 if the processor board does not already contain

this component and 

omitted

 if it does, as explained herein.

• Carefully read and understand this instruction before proceeding.

1.

Mounting the New Power Supply

Depending on the original equipment, new bracketry may be needed to accommodate the new

power supply. Whether or not this is the case, the new power supply board must be mounted as

shown in Figure 1.

Summary of Contents for 08PSS3401T

Page 1: ...217 Access Date 20031217 Depth detail Applicability CUU Language Code ENG01 Purpose publication Format 1colA Document Replacing Power Supply 08PSS3401T for Retrofit Kits 08PSS3401N and 08PSS3401X PELLERIN MILNOR CORPORATION POST OFFICE BOX 400 KENNER LOUISIANA 70063 0400 U S A ...

Page 2: ...ly on machines that don t already have this resistor on the processor board It must be installed across the new power supply s 5 volt DC output conductors as shown in Figure 2 Please verify that all components listed in the kit parts list were supplied Contact the Milnor Parts Department if any items are missing WARNING 1 Electrocution and Electric Shock Hazards You can be electrocuted or seriousl...

Page 3: ...he kit attaches the power supply to its mounting bracket Hardware to attach the mounting bracket to the machine is not supplied with the kit Use any appropriately sized bolts nuts and lock washers or self tapping screws Recommended hardware installation is as follows 1 If a mounting bracket will be used determine how it will be attached Carefully prepare the Processor box as required to accept it ...

Page 4: ...ipheral boards to provide a sufficient load for the power supply If after replacing the power supply your machine experiences resets as explained in Section 4 contact Milnor Customer Service to determine if the problem is likely due to insufficient load on the power supply If this is determined to be the case you will need to install the resistor as explained in Section 3 2 2 Machines With 08BN an...

Page 5: ...h an ohmmeter measure the resistance across 5VDC and signal ground pins 3 and 10 on the 10 pin connector as shown in Figure 3 The resistor is connected in parallel with 5VDC circuit so if it is present the resistance will measure approximately 15 ohms If the resistor is not present the reading will be much higher over 1000 ohms 3 Electrical Connections The procedure for making electrical connectio...

Page 6: ...r supply 4 15 ohm 3 watt regulating resistor installed here if applicable see Section 2 5a Wire designation 5b Wire colors 6 pin harness supplied with kit Existing wire harness may be the same 6 Six pin connector processor board side 7 New power supply 8 Five pin connector incoming power side 9a Wire designation 9b Wire colors 5 pin harness supplied with kit 10 Metal oxide varistor MOV Observing c...

Page 7: ...e white caps provided Cut off the old connector the one that was attached to the old power supply and splice the new harness to the wires from the connector on the processor board matching the wires as shown in Figure 3 3 2 3 Processor to Power Supply Connections If Resistor Supplied With the Kit Is Omitted see Section 2 If your original processor to power supply wire harness has the same six pin ...

Page 8: ...PELLERIN MILNOR CORPORATION Figure 4 Milnor Tag B2T2003041 Showing Power Supply Adjustment Instructions End of BICUUR01 ...

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