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Grab your Z Axis Bearing Plate and your 
two 8mm diameter chromed linear rods. 
CAREFULLY slide the rods through the 
openings in the linear bearing blocks. If 
the rods seem hard to push through the 
second bearing, you need to loosen the 
screws fastening the linear bearing blocks 
to the Z Axis Bearing Plate. Put tension 
back on the screws that mount the linear 
bearing blocks once you get the rods in. If 

  

try to force these in or if you are not careful 
sliding the rods through the bearing blocks, 
you could push some of the ball bearings 
out of the bearing blocks. If you accidently 

push a couple out it’s not the end of the 

world, however. 

 

Now, lay the Z Axis Bearing Plate (with 
the linear rods still in it, careful not to let 
them slide out!) next to the X Axis Bearing 
Plate. Study the orientations of these 
plates shown in the above diagrams. We 
should end up with the Z Plate in front of 
the X Plate with these same orientations 

shown. Let’s do that now.

 

 

 

Work with the X Axis Bearing Plate laying 
on the table, face up. Keeping in mind the 
required orientation of the plates, slide in 
the bottom of the rods that are in the Z 
axis linear bearings into the bottom rod 

supports that you’ve already installed on

 

 

the X Axis Bearing Plate. As soon as you slide the bottom of the linear rods into the bottom rod 
supports, slide the top two rod supports onto the top of the rod. On just the bottom rod 
supports, tension the Allen head bolt that clamps the rod support to the rod. Now install M5x16 
machine screws into the mounting holes for the top rod supports, through the top (G) holes on 
the X Axis Bearing Plate, and begin to snug them up using an M5 flat washer and M5 Nylock nut. 
Now run the left most M5 screw through the free loop of the spring, and snug it down. Make 
sure the rods are parallel and the two rod supports are even in terms of their position on the X 
Axis Bearing Plate before you put a final torque on these mounting and tension screws. 

 
 
 
 

 

Page 16 of 35 

Summary of Contents for M3 KIT

Page 1: ...ming a milling operation Do not leave the machine unattended while running a milling operation Do not operate your machine while under the influence of alcohol or drugs Do not place your hands between...

Page 2: ...Y Axis Bearing Plates 1 Y Belt Anchor Plate 1 Z Spring Stud Bracket 1 Precision cut MDF frame set including front rear left and right pieces 12 V wheel kits with each including 2 625 2RS bearings 1 P...

Page 3: ...ion only if you ordered this upgrade Rigidity Kit Installation only if you ordered this upgrade Controller Mounting and Software Configuration Stepper Drivers Stepper Connections and Powering Up V WHE...

Page 4: ...ntric spacer in that hole and observe how the bolt hole in the spacer gets closer then farther away from the V wheel kits that you already installed This will allow you to snug up the bearings to the...

Page 5: ...so flipping it upside down and using a flat surface will help flush things up You should now have both 2020 V Rails screwed into the front frame piece Grab one of the Y Axis Bearing Plates that you al...

Page 6: ...tight you can loosen the wheel and it will move back to its circular shape in a few hours Now find the back frame piece the other long rectangular piece Slide the Y Axis Bearing Plates that you just i...

Page 7: ...screws so you will want to check this and adjust accordingly If you have a square you can check that the rail and the frame pieces are perpendicular but this usually just arises naturally from how it...

Page 8: ...rs of the Y Belt Anchor Plate with the holes marked B that form a square around the holes marked D Slide an M5 washer onto a 5 8 wood screw then screw it into the bed in order to secure the Anchor Pla...

Page 9: ...ates six total three in each plate Check as you tighten the screws down that the bed flushes up to the front of back Frame Piece It should not be canted or twisted After you finish mounting the bed fl...

Page 10: ...as you view the Z Axis Bearing Plate in this orientation A M5x30 Belt Idler B M4x10 Bearing Block C M4x14 Bearing Block Spring Stud Bracket We will first assemble the idler bearings on your Z Axis pla...

Page 11: ...the diagram above The bearing blocks should be on the back side of the plate The top left two holes are labelled C and will be used to mount the spring stud bracket Use M4x14 screws with a split lock...

Page 12: ...ait to install the router or spindle until later These assembly instructions do not show a mount being installed Set aside the assembled Z Axis Bearing Plate for now X AXIS STAGE ASSEMBLY Let s get st...

Page 13: ...is Bearing plate then a 6 35mm 1 4 aluminum spacer then an assembled V Wheel then secured with an M5 nylock nut The top A holes are going to be the same except that you ll have eccentric spacers inste...

Page 14: ...the X Axis Bearing Plate an M5 washer then the head of the M5 bolt Now grab a NEMA 17 stepper motor so you can install it at the top of the X Axis Bearing Plate You will mount it with M3x8 bolts in t...

Page 15: ...there is an Allen head screw that tensions the rod support to the linear rod Make sure that the heads of these adjustment screws are oriented to the outside when you install them Place the first rod...

Page 16: ...ront of the X Plate with these same orientations shown Let s do that now Work with the X Axis Bearing Plate laying on the table face up Keeping in mind the required orientation of the plates slide in...

Page 17: ...th the M in the middle is the motor pulley The smaller blue circle at the bottom is the bottom belt anchor The blue circle marked with an I in the middle is an idler pulley Install the pulley on the m...

Page 18: ...if the Z plate is all the way at the bottom Then guide the belt onto the pulley using your index finger The teeth should be against the pulley bearings on this one Loop it down around the bottom idle...

Page 19: ...ed a screw is looser or you have too much tension If you used the proper spacers when you assembled the bearing plates 10 mm aluminum spacers the bearings on the pulleys will be aligned on both plates...

Page 20: ...acing upward We will now put the frame pieces together Take special care to get the orientation correct The front frame piece has four holes below the cutout for the belt for the motor mount while the...

Page 21: ...e sticking through the other side Slide the corner bracket over the threads and into the corner Hold that in place while you finger tighten a nut onto the threads It will be easier for you to just get...

Page 22: ...rame piece the wires coming out of the motor should be oriented to the left Now lay the machine down on the left frame piece being careful not to allow the X Axis Bearing Plate to slam into the frame...

Page 23: ...onto the M5x25 machine screw IN THIS EXACT ORDER First slide on a 625 bearing then an M5 washer another 625 bearing another M5 washer then an M6 washer Now insert that screw with all of those things s...

Page 24: ...where side frame pieces and back frame meet there would be an air gap top or bottom it can cause the belt to wander off the pulley Snip excess length from the belt but leave enough to work with in cas...

Page 25: ...n place as your pull it in the same direction the belt was already going If you fold it back over itself now and try to pull it tight you won t get any tension Get tension hold it in place then fold i...

Page 26: ...ming Switch Plate If it does just loosen the Homing Switch Plate from where you just tightened it to the T nut and cant it clockwise a tiny bit there is a little wiggle room You can easily get a milli...

Page 27: ...rminal and the other should be on the NO stands for normally open terminal of the switch Plug the other end into the stepper driver shield You ll notice the right side of the driver board has a sectio...

Page 28: ...other threaded rod that runs underneath the other Y Axis V rail Now run the remaining threaded rod that uses the middle holes at the bottom of the Left and Right frame pieces the exact same way Tighte...

Page 29: ...the controller board is disconnected from your computer The general rule here is that you should NEVER make connections while anything is powered on This step requires that you pay very close attenti...

Page 30: ...ands of wire touching from black to red That s a short and it s bad Check the connections and check them again You are about to power things up Did you check Leave the motors unplugged and plug up the...

Page 31: ...the USB cable from your computer Grab the wires from your Z Motor the one mounted at the top of the X Axis Bearing Plate and trap them using the included wire staple You need to drive the nail into t...

Page 32: ...need to be blowing onto the drivers not away from them Starting in January 2017 some kits shipped with a 3D printed standoff for mounting the fan to the left frame If you don t have this piece it s n...

Page 33: ...will turn from red to green indicating that a connection has been made We will now make some jogs on the machine Set your steps mm settings to what you see in the picture below It s very important tha...

Page 34: ...ils are flush to the top of the frame Once you confirm that this is ok slightly loosen the two self drilling screws on the X rail on the right frame and move it very so slightly to bring things to squ...

Page 35: ...et G91 but the user thinks the machine is in absolute positioning G90 Set the appropriate mode Problem Solution The machine appears to be missing steps or not moving the full distance commanded on one...

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