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Millipore NovAseptic GMP ATEX, Installation And User Manual

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Contents

Operator and Equipment Safety................................................... 11

Labeling .................................................................................. 12

NovAseptic GMP ATEX Mixer Components ................................. 13

Required Tools ........................................................................ 14
Optional Equipment ................................................................ 14

Installation and Operating Parameters......................................... 15

Noise level and Vibrations ...................................................... 15

Installation .................................................................................... 16

Male Bearing Installation ........................................................ 16
Mixing Head Installation.......................................................... 18
Drive Unit Installation .............................................................. 19
Electrical Installation ............................................................... 22

Operation ..................................................................................... 26

Starting the Mixer .................................................................... 26
Operating Notes:..................................................................... 26
Disassembly ........................................................................... 27
Storage ................................................................................... 27
Recycle and Disposal ............................................................. 27

Cleaning and Sterilizing Procedures ............................................ 28

Cleaning in Place (CIP) .......................................................... 28
Sterilizing in Place (SIP) ......................................................... 29

Installation ATEX Checklist .......................................................... 30

Install the Male Bearing .......................................................... 30
Install the Mixing Head ........................................................... 30
Before Installing the Drive Unit ............................................... 30
Install the Drive Unit  ............................................................... 30
Before Installing the Electrical Components ........................... 31
Install the AC Motor ................................................................ 31
Install the VFD System ........................................................... 32

Commissioning ............................................................................. 33

Valid Regulations .................................................................... 33

Installation Qualifi cation Checklist................................................ 34

Installation Qualifi cation   ........................................................ 34

Maintenance Checklist ................................................................. 36
Spare Parts .................................................................................. 38
Troubleshooting ........................................................................... 39
Standard Warranty ....................................................................... 42

NovAseptic GMP ATEX Mixer Installation and User Guide 

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Summary of Contents for NovAseptic GMP ATEX

Page 1: ...NovAseptic GMP ATEX Mixer Installation and User Guide...

Page 2: ...Corporation Millipore Corporation assumes no responsibility for any errors that may appear in this document This manual is believed to be complete and accurate at the time of publication In no event s...

Page 3: ...during welding or is not aligned properly with the tank surface the tank plate must be removed discarded and replaced with a new tank plate It cannot be repaired if damaged Check to ensure the mixer...

Page 4: ...27 Recycle and Disposal 27 Cleaning and Sterilizing Procedures 28 Cleaning in Place CIP 28 Sterilizing in Place SIP 29 Installation ATEX Checklist 30 Install the Male Bearing 30 Install the Mixing He...

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Page 8: ...NovAseptic GMP ATEX Mixer Installation and User Guide 7...

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Page 12: ...personal protective equipment and eye protection when operating the equipment Protect drive unit against dust The drive unit may be heavy Use appropriate equipment to avoid injury Do not install comp...

Page 13: ...NovAseptic GMP ATEX Mixer Installation and User Guide 12...

Page 14: ...tion it mounts on the tank plate inside vessel Key Number Description 5 Stainless steel support 6 Silicone carbide bearing 7 Connection thread 8 Groove 9 O ring 10 Serial number Tank Plate AX 33 Each...

Page 15: ...mbers and specifications can be found at www millipore com Description Purpose Multi tool GT 25 Installation tool for mixing head and male bearing for use in small vessels Tightening tool GT 26 Instal...

Page 16: ...a Media may not contain magnetic particles Rotation speed See Product Specification Sheet Minimum acceleration and deacceleration time Five seconds specific to each application set accord ingly Drive...

Page 17: ...3 Mixing head 4 Drive unit 5 Revolution counter Male Bearing Installation See NovAseptic Mixer Male Bearing Installation Guide 00101868PU for additional information The vessel must be clean and compl...

Page 18: ...in the appropriate tightening tool or multi tool with a 5 torque wrench Ensure that the tool fits the nut Tighten the bearing to metal to metal contact by applying recommended torque according to tab...

Page 19: ...rsonal injury Follow all local safety codes before entering the vessel Remove any foreign magnetic particles from the mixing head 1 If the mixing head must be placed on a table place the female bearin...

Page 20: ...it is properly grounded Ensure that the electric cables are long enough so that the drive unit can be disassembled and removed from the vessel The mixing head must be covered with liquid before starti...

Page 21: ...he outer drive head Mount the drive unit onto the vessel following the instructions for the appropriate mixer size GMP 50 ATEX GMP 100 ATEX and GMP 500 ATEX Install the drive unit into the tank plate...

Page 22: ...he tank plate Insert the locking screws into the two 2 oval holes in the tank plate 2 3 10 2 Turn the drive unit clockwise 3 shown from below to the stop position 3 approximately 10 4 Tighten the two...

Page 23: ...talled by an authorized electrician The mixer must be operated with a variable frequency drive to function properly Drive units require a frequency converter for 3 phase AC motor speed control Note El...

Page 24: ...hermistor protection units continuously monitor the temperature of the motor through a probe embedded in the motor windings If the nominal operating temperature of the probe is reached a rapid increas...

Page 25: ...tended use of this equipment Any alteration of this equipment from factory specification may cause unsafe conditions and will void the product warranty Do not damage the sensor Connection Connect the...

Page 26: ...Set VFD unit to 100 nominal power kW and current A of the motor rating Prevent excess speed acceleration It may cause decoupling of mixer Electric motors VFDs and associated components are capable of...

Page 27: ...rilization Starting the Mixer Fill the vessel to a minimum level that completely covers the mixing head and the 1 male bearing to provide sufficient lubrication of the bearing Start the mixer and slow...

Page 28: ...and damage to the equipment Drive Unit 1 Mixing Head 2 Male Bearing 3 Storage Do not store in areas exposed to weather or humidity Always place wood or other non magnetic material between floor and p...

Page 29: ...rings Submerged Cleaning Introduce enough cleaning or rinsing liquid into the vessel to cover the mixing head and the male bearing NOTE Avoid vortex Add liquid before running the mixer after cleaning...

Page 30: ...of the bearings Magnetic Particles a If presence of magnetic particles is suspected remove the mixing head Remove the particles and reinstall the mixing head Refer to Male Bearing Installation Mixing...

Page 31: ...o metal to metal contact use table to determine correct torque yes no Install the Mixing Head Complete 1 Inspect and remove any foreign magnetic particles from the mixing head yes no 2 Remove the driv...

Page 32: ...n yes no Before Installing the Electrical Components Complete 1 Ensure all incoming power is equipped with an emergency stop and an on off switch yes no 2 Shield motor cables yes no 3 Ensure the drive...

Page 33: ...yes no 2 Set voltage according to the AC motor yes no 3 Set frequency according to the AC motor yes no 4 Set minimum maximum rpm yes no 5 Set acceleration and deacceleration settings yes no 6 Power an...

Page 34: ...metal Outer Driving Head turns clockwise ATEX mark tape removed before starting unit Transport collar on the Drive Unit removed before starting unit Before each startup The bearings are intact The mix...

Page 35: ...applications require different operating parameters on the frequency converter depending on Density of liquid Viscosity of liquid Temperature of liquid Geometry of vessel Type of mixing required Gene...

Page 36: ...celeration time sec Deaccelera tion time sec Umin V Imax I2T Additional comments Inspected by Print name ________________________________________________________ Signature_____________________________...

Page 37: ...______________ Inspection date ____________________________________________________ Volume __________________________________________________________ Manufacturer _____________________________________...

Page 38: ...at mixing head rotates easily Listen for noise yes no Inspect bottom surface of wings for marks and scratches yes no Inspect the magnetic body for par ticles yes no 3 Male Bearing Remove and inspect c...

Page 39: ...mixers in production and their application For further information please contact Millipore Millipore recommends the following equipment be kept in stock Mixing head AX 12 Male bearings AX 2 Male bea...

Page 40: ...ses Solutions Motor mixing head does not rotate No power Inspect power supply Overload protection tripped Check the setting amp value and the ambient temperature Heavy load of particles stuck to the m...

Page 41: ...n Incorrect rotational direction of mixing head Remove male bearing Inspect male bearing and tank plate for damage If it is undam aged reinstall the bearing and check rotation direction of the mixing...

Page 42: ...ion counter unit is incorrectly mounted on the gear box Contact Millipore Technical Service Corroded or damaged socket pins Contact Millipore Technical Service Cable worn or damaged Contact Millipore...

Page 43: ...Millipore Representations oral or written which are inconsistent with this warranty or such publications are not authorized and if given should not be relied upon In the event of a breach of the fore...

Page 44: ...NovAseptic GMP ATEX Mixer Installation and User Guide 43...

Page 45: ...ada and Puerto Rico fax orders to 1 800 MILLIFX 1 800 645 5439 On the Internet www millipore com Millipore and NovAseptic are registered trademarks of Millipore Corporation The M logo is a trademark o...

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