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Millipore ICW-3000, User Manual

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Millipore ICW-3000 User Manual Download Page 33

M

AINTENANCE

 

- 27 -

 

Chapter 6

 

M

AINTENANCE

 

6-1

 

M

AINTENANCE 

S

CHEDULE

 

WHAT TO DO 

WHEN?  

HOW TO? 

When the Pack 
Alarm display is 
blinking. 

 

SimpliPak 
Cartridge 
Replacement 

When the system 
resistivity display is 
blinking. 

 

See Section 6-2. 

Inline Filter 
Replacement 

When the SimpliPak Cartridge is replaced or when the 
Product Water flow rate drops.

 

 

Final Filter 
Replacement 

When the SimpliPak Cartridge is replaced or when the 
Product Water flow rate drops. 

See Section 6-4. 

UV Lamp 
Replacement 
and UV Timer 
Reset 

When the UV Lamp 
Alarm display is 
blinking. 

 

See Sections 6-5 
and 6-6. 

Average Operation 

Time/Day 

Replacement Cycle 

8 hours or less 

2 years 

8 to 12 hours 

1 year 

Pump 
replacement 

12 to 24 hours 

6 months 

Section 6-7. 

Summary of Contents for ICW-3000

Page 1: ...User Manual ICW 3000TM System...

Page 2: ...t warrant these systems for any specific applications It is up to the end user to determine if the quality of the water produced by our systems matches his expectations fits with norms legal requireme...

Page 3: ...by an officer of Millipore Representations oral or written which are inconsistent with this warranty or such publications are not authorised and if given should not be relied upon In the event of a b...

Page 4: ...LE 4 2 5 TECHNICAL SPECIFICATIONS 5 Dimensions 5 Shipping Box 5 Weight 5 Noise Level 5 Electrical 5 CHAPTER 3 PRE INSTALLATION 6 3 1 INSTALLATION REQUIREMENTS 6 Pretreated water Requirements 6 Environ...

Page 5: ...RSTANDING THE DISPLAY 21 5 2 DISTRIBUTION TO THE ION CHROMATOGRAPHY SYSTEM 21 5 3 HOW TO GET WATER FROM THE ICW 3000 SYSTEM 22 Using the Keypad 22 5 4 OPERATING MODES 23 Standby 23 Operation Mode 23 D...

Page 6: ...Lamp 36 6 6 HOW TO VIEW OR RESET THE UV LAMP TIMER C03 37 How to View the Remaining Days on the UV Lamp Timer 37 How to Reset the UV Lamp Timer 38 CHAPTER 7 TROUBLESHOOTING 39 CHAPTER 8 ORDERING INFO...

Page 7: ...a different manner may impair the safety precautions of the ICW 3000 System Symbol What it means This HAZARD symbol is used to refer to instructions in this manual that need to be done safely and care...

Page 8: ...E INTERNET The Millipore Internet Site can be used to find addresses telephone fax numbers and other information Internet Site Address www millipore com www millipore com techservice MANUFACTURING SIT...

Page 9: ...settings and to dispense Product Water 2 2 ICW 3000 SYSTEM PRODUCT WATER SPECIFICATIONS WATER FLOW RATE SPECIFICATION PARAMETER SPECIFICATION Eluent Flow 4 ml min Eluent Pressure 0 2 bar 3 psi Suppre...

Page 10: ...UV Lamp emits radiation at 185 nm and 254 nm It is used to reduce the level of organic molecules in the water The UV Lamp is a consumable device that needs to be periodically replaced during the main...

Page 11: ...LEVEL An ICW 3000 System has a maximum noise level of 36 dB at a distance of 1 metre ELECTRICAL 100 VAC 10 50 60 Hz 0 68 amp source 2 amp T Time Lag fuse Power 100 VA 120 VAC 10 50 60 Hz 0 60 amp sour...

Page 12: ...31 C and 40 C Altitude 3000 metres Installation Category II Pollution Degree 2 Note Product water quality specifications may not be met if the ICW 3000 System is fed with DI water and it could shorten...

Page 13: ...OF THE SYSTEM Open the front cover Locate the tie wrap used to hold the Booster Pump in place during shipping A Press on the tab of the tie wrap B Remove and pull the tie wrap out Locate the protecti...

Page 14: ...r a click B and then securely fasten the 2 connectors together If the connectors do not fit at first press down the plate of the female connector The tank may be connected from either the left or righ...

Page 15: ...00 to two channel Dionex ICS 3000 Pure water tank Dionex ICS 3000 6 mm tubing 8 mm tubing ICW 3000 Flow regulator valve Regen IN Suppressor Union 1 4 28 Flangeless ferrule Flangeless nut 1 8 Teflon tu...

Page 16: ...ess ferrule Flangeless nut 1 8 Teflon tubing From eluent line on the back of ICW 3000 1 8 Teflon tubing From suppressor line on the back of ICW 3000 Tee Tee Pure water tank Dionex ICS 2000 6 mm tubing...

Page 17: ...on the back of the ICW 3000 System A Do not connect wires B to the Ion Chromatography System The connection of both wires to the terminal board of the Ion Chromatography System B must be done by a DI...

Page 18: ...DBY mode once the system is powered Plug the Power Cord into the system B Plug the other end of the Power Cord into an appropriate source of electrical power i e wall outlet The system is immediately...

Page 19: ...Pak Cartridge INSTALLATION Make sure the front cover is opened STANDBY should be viewed on the Display A Remove the SimpliPak Cartridge from its shipping box Remove the protective caps on the ports of...

Page 20: ...INSTALLATION 14 Install the SimpliPak Cartridge until it is fully seated into the system ports as shown B C and D CLOSE THE FRONT COVER B C D...

Page 21: ...ttom end of the POU Dispenser A Do not use any white tape on the threads of the Barbed Fitting An O ring is located inside the POU Dispenser to ensure water tightness between the threads of the POU Di...

Page 22: ...is not installed Leave the system overnight or for several hours in PRE OPERATE mode see Section 5 4 Operating Modes The system will regularly recirculate water and rinse off purification media inside...

Page 23: ...ecommended not to put Tygon Tubing or any other type of tubing on the end of the Final Filter This can compromise the Product Water quality bacteria can grow in the Tygon Tubing Press the Main Button...

Page 24: ...uld be seen if the water temperature was 25 C The Compensation Mode is enabled by default 1 Press the Main and Buttons together to enter the menu The Display will show C01 and the units chosen The fol...

Page 25: ...N 19 4 Press the or Button to select Non Temperature Compensated Conductivity Units S cm 5 To exit the menu press and hold the Main Button for 2 seconds To display the next menu option press the Main...

Page 26: ...ess the Main Button once The Display shows C02 and the Resistivity Setpoint value 3 Press the or Button to adjust the Resistivity Setpoint from 1 0 M cm 25 C to18 0 M cm 25 C If Conductivity Units are...

Page 27: ...or Alarm messages Operating Modes Operating Parameters Maintenance or Alarms UV lamp 5 2 DISTRIBUTION TO THE ION CHROMATOGRAPHY SYSTEM When the Ion Chromatography System requests water the ICW 3000 sy...

Page 28: ...OW TO GET WATER FROM THE ICW 3000 SYSTEM USING THE KEYPAD To dispense water press the Main Button NOTE To stop dispensing water press the Main Button again During distribution to the Ion Chromatograph...

Page 29: ...closed the system is ready for distribution to an ion chromatography system and dispensing The system will have a 3 minute auto recirculation every 2 hours in PRE OPERATE mode The Distribution Pump tu...

Page 30: ...em or dispensing the icon shown to the right A is displayed and indicates the pump is working The resistivity and temperature of the Product Water are displayed during distribution and dispensing The...

Page 31: ...Press The Display shows the last Product resistivity and temperature values measured during distribution or during dispensing The values are displayed for 5 seconds NOTE The Product resistivity and t...

Page 32: ...e Resistivity Setpoint can be seen in menu option C02 When the red Pack Alarm is displayed as a steady icon the SimpliPak Cartridge is not installed correctly or not installed at all If the SimpliPak...

Page 33: ...the SimpliPak Cartridge is replaced or when the Product Water flow rate drops Final Filter Replacement When the SimpliPak Cartridge is replaced or when the Product Water flow rate drops See Section 6...

Page 34: ...ge REMOVING THE SIMPLIPAK CARTRIDGE Remove the front cover to go into STANDBY mode Press the Main Button Wait for the system to depressurize The Display will show STANDBY blinking for 10 seconds Remov...

Page 35: ...ing box Remove the protective caps on the ports of the SimpliPak Cartridge Locate the O rings on the ports Wet them with water It is preferable to wet them with ultrapure water Install the SimpliPak C...

Page 36: ...on of the Tygon Tubing PURGING AIR FROM THE SYSTEM See Section 4 10 Purging Air from the System HYDRATING THE SYSTEM Hydrate the system H See Section 4 11 Hydrating the System REPLACING THE FINAL FILT...

Page 37: ...ogging replace the filter immediately Make sure that the SimpliPak Cartridge has been hydrated overnight Do not touch the UV lamp when replacing the inline filter Remove the final filter and front cov...

Page 38: ...he inlet and outlet of the filter E Attach the new filter F Secure the filter tubing with the clip Plug in the power cable and attach the front cover and final filter Start up the ICW 3000 System from...

Page 39: ...spenser The Final Filter should be turned until it is hand tight A Do not over tighten the Final Filter Do not use white tape on the threads of the Final Filter The POU Dispenser has an O ring inside...

Page 40: ...reached 0 days see Section 6 6 How to View or Reset the UV Lamp Timer Open the front cover to go into STANDBY mode A Unplug the electrical cord to power OFF the system B No electrical power should be...

Page 41: ...cable is accessible D NOTE Use the gloves supplied with the UV replacement kit Pull the UV Lamp out of the UV housing by its electrical cable E Unplug the electrical cable from the UV Lamp F The UV La...

Page 42: ...e to the new UV Lamp G Carefully insert the UV Lamp into the UV housing H Attach the UV housing with the Velcro belt I Install the SimpliPak Cartridge J Install the Final Filter Close the front cover...

Page 43: ...Lamp Alarm icon blinking when the Timer reaches 0 days This message is displayed until the UV Lamp is replaced and the UV Lamp Timer is reset HOW TO VIEW THE REMAINING DAYS ON THE UV LAMP TIMER 1 Pre...

Page 44: ...together to enter the menu The Display will show C01 2 Press the Main Button 3 times The Display will show C03 and 0 days left on the UV Timer 3 Press the and Buttons together This will reset the UV T...

Page 45: ...al Filter see Section 6 4 How to Replace the Final Filter Replace the Inline Filter see Section 6 4 How to Replace the Inline Filter Contact Millipore for the replacement of the pump The last Product...

Page 46: ...6 2 How to Replace the SimpliPak Cartridge UV System only The UV Lamp Timer is exhausted Replace the UV Lamp See Section 6 5 How to Replace the UV Lamp After a new UV Lamp has been installed reset th...

Page 47: ...t Time Model No Ultrapure water Cartridge SimpliPak1 Every 9 months or when replacement message is displayed SIPK0SIA1 UV lamp 185 nm Every 16 months or when replacement message is displayed SYN185UV1...

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