background image

OM-1599 Page 2

Arc rays from the welding process produce intense
visible and invisible (ultraviolet and infrared) rays
that can burn eyes and skin. Sparks fly off from the
weld.

ARC RAYS can burn eyes and skin.

D

Wear a welding helmet fitted with a proper shade of filter to protect
your face and eyes when welding or watching (see ANSI Z49.1
and Z87.1 listed in Safety Standards).

D

Wear approved safety glasses with side shields under your
helmet.

D

Use protective screens or barriers to protect others from flash and
glare; warn others not to watch the arc.

D

Wear protective clothing made from durable, flame-resistant mate-
rial (leather and wool) and foot protection.

Welding on closed containers, such as tanks,
drums, or pipes, can cause them to blow up. Sparks
can fly off from the welding arc. The flying sparks, hot
workpiece, and hot equipment can cause fires and

burns. Accidental contact of electrode to metal objects can cause
sparks, explosion, overheating, or fire. Check and be sure the area is
safe before doing any welding.

WELDING can cause fire or explosion.

D

Protect yourself and others from flying sparks and hot metal.

D

Do not weld where flying sparks can strike flammable material.

D

Remove all flammables within 35 ft (10.7 m) of the welding arc. If
this is not possible, tightly cover them with approved covers.

D

Be alert that welding sparks and hot materials from welding can
easily go through small cracks and openings to adjacent areas.

D

Watch for fire, and keep a fire extinguisher nearby.

D

Be aware that welding on a ceiling, floor, bulkhead, or partition can
cause fire on the hidden side.

D

Do not weld on closed containers such as tanks, drums, or pipes,
unless they are properly prepared according to AWS F4.1 (see
Safety Standards).

D

Connect work cable to the work as close to the welding area as
practical to prevent welding current from traveling long, possibly
unknown paths and causing electric shock and fire hazards.

D

Do not use welder to thaw frozen pipes.

D

Remove stick electrode from holder or cut off welding wire at
contact tip when not in use.

D

Wear oil-free protective garments such as leather gloves, heavy
shirt, cuffless trousers, high shoes, and a cap.

D

Remove any combustibles, such as a butane lighter or matches,
from your person before doing any welding.

FLYING METAL can injure eyes.

D

Welding, chipping, wire brushing, and grinding
cause sparks and flying metal. As welds cool,
they can throw off slag.

D

Wear approved safety glasses with side
shields even under your welding helmet.

BUILDUP OF GAS can injure or kill.

D

Shut off shielding gas supply when not in use.

D

Always ventilate confined spaces or use
approved air-supplied respirator.

HOT PARTS can cause severe burns.

D

Do not touch hot parts bare handed.

D

Allow cooling period before working on gun or
torch.

MAGNETIC FIELDS

 can affect pacemakers.

D

Pacemaker wearers keep away.

D

Wearers should consult their doctor before
going near arc welding, gouging, or spot
welding operations.

NOISE can damage hearing.

Noise from some processes or equipment can
damage hearing.

D

Wear approved ear protection if noise level is
high.

Shielding gas cylinders contain gas under high
pressure. If damaged, a cylinder can explode. Since
gas cylinders are normally part of the welding
process, be sure to treat them carefully.

CYLINDERS can explode if damaged.

D

Protect compressed gas cylinders from excessive heat, mechani-
cal shocks, slag, open flames, sparks, and arcs.

D

Install cylinders in an upright position by securing to a stationary
support or cylinder rack to prevent falling or tipping.

D

Keep cylinders away from any welding or other electrical circuits.

D

Never drape a welding torch over a gas cylinder.

D

Never allow a welding electrode to touch any cylinder.

D

Never weld on a pressurized cylinder – explosion will result.

D

Use only correct shielding gas cylinders, regulators, hoses, and fit-
tings designed for the specific application; maintain them and
associated parts in good condition.

D

Turn face away from valve outlet when opening cylinder valve.

D

Keep protective cap in place over valve except when cylinder is in
use or connected for use.

D

Read and follow instructions on compressed gas cylinders,
associated equipment, and CGA publication P-1 listed in Safety
Standards.

Summary of Contents for SuitCase 8VS

Page 1: ...Visit our website at www MillerWelds com SuitCase 8VS OM 1599 200 624E January 2003 Processes Description MIG GMAW Welding Flux Cored FCAW Welding Wire Feeder...

Page 2: ...ue established in 1929 This Owner s Manual is designed to help you get the most out of your Miller products Please take time to read the Safety precautions They will help you protect yourself against...

Page 3: ...3 Symbols And Definitions 10 SECTION 3 INSTALLATION 11 3 1 Specifications 11 3 2 Gun Recommendation Table 11 3 3 Installing And Aligning Wire Guide And Drive Rolls 12 3 4 Connecting Welding Gun And Vo...

Page 4: ...336 EEC Machinery Directives 89 392 EEC 91 368 EEC 93 C 133 04 93 68 EEC Standards Arc Welding Equipment Part I Welding Power Sources IEC 974 1 April 1995 Draft Revision Arc Welding Equipment Wirefee...

Page 5: ...that cord plug is connected to a properly grounded receptacle outlet D When making input connections attach proper grounding conduc tor first double check connections D Frequently inspect input power...

Page 6: ...lding wire at contact tip when not in use D Wear oil free protective garments such as leather gloves heavy shirt cuffless trousers high shoes and a cap D Remove any combustibles such as a butane light...

Page 7: ...y D Keep away from moving parts such as fans D Keep all doors panels covers and guards closed and securely in place H F RADIATION can cause interference D High frequency H F can interfere with radio n...

Page 8: ...e 617 770 3000 website www nfpa org and www sparky org OSHA Occupational Safety and Health Standards for General Indus try Title 29 Code of Federal Regulations CFR Part 1910 Subpart Q and Part 1926 Su...

Page 9: ...on d alimentation est bien raccord la borne de terre du sectionneur ou que la fiche du cordon est raccord e une prise correctement mise la terre D Pour ex cuter les branchements d entr e fixer d abord...

Page 10: ...ue des gants en cuir une chemise en tissu pais des pantalons sans revers des chaussures montantes et un masque D Avant de souder retirer tout produit combustible de ses poches tel qu un briquet au but...

Page 11: ...s et dispositifs de protection LE RAYONNEMENT HAUTE FR QUENCE H F risque de causer des interf rences D Le rayonnement haute fr quence peut causer des interf rences avec les quipements de radio navigat...

Page 12: ...andards for General Indus try Title 29 Code of Federal Regulations CFR Part 1910 Subpart Q and Part 1926 Subpart J de l U S Government Printing Office Super intendent of Documents P O Box 371954 Pitts...

Page 13: ...n machine 2 Breathing welding fumes can be hazardous to your health 2 1 Keep your head out of the fumes 2 2 Use forced ventilation or local exhaust to remove the fumes 2 3 Use ventilating fan to remov...

Page 14: ...ymbols are found only on CE products NOTE Output Input A Amperes V Volts X Duty Cycle Wire Feed Percent IP Degree Of Protec tion Input Cold Jog Inch To wards Workpiece Purge By Gas Fast Constant Curre...

Page 15: ...5 100 Volts DC Constant Voltage CV Or Constant Current CC DC 50 700 ipm 1 3 18 mpm Depending On Arc Voltage Solid Steel 023 062 in 0 6 1 6 mm Stainless Steel 023 052 in 0 6 1 3 mm Flux Cored 030 052 i...

Page 16: ...so tip is as close to drive rolls as possible without touching Tighten screw Aligning Wire Guide And Drive Rolls View is from top of drive rolls look ing down with pressure assembly open 6 Drive Roll...

Page 17: ...olls with out touching Tighten knob 4 Gun Trigger Plug 5 Gun Trigger Receptacle 6 Voltage Sensing Clamp Connection Connect voltage sensing clamp and connect clamp to workpiece 1 2 3 4 5 Internal Side...

Page 18: ...b Tension Adjustment Nut Remove retaining ring and install spool so hub pin fits spool hole Re install retaining nut Adjust tension nut so only a slight force is needed to turn spool Threading Welding...

Page 19: ...g position to momentarily feed welding wire at speed set on Wire Speed control without energizing welding circuit or shielding gas valve 6 HI LO Range Switch Use switch to select high or low wire spee...

Page 20: ...itch to momentarily ener gize gas solenoid and purge air from gun and to adjust shielding gas regulator 4 Wire Speed Control Use control to adjust wire speed within range selected by switch 5 Jog Swit...

Page 21: ...Cords 6 Months Clean Drive Rolls Blow Out Or Vacuum Inside 5 2 Overload Protection And Thermostat Protection Ref 802 706 A Y Turn Off wire feeder and welding power source Stop engine on welding gener...

Page 22: ...gun Owner s Manual Wire feeds as soon as power is applied Check gun trigger See gun Owner s Manual Wire feeds when Jog switch is pressed but not when gun trigger is pressed Check gun trigger connecti...

Page 23: ...OM 1599 Page 19 SECTION 6 ELECTRICAL DIAGRAMS 203 029 B Figure 6 1 Circuit Diagram For Wire Feeder...

Page 24: ...OM 1599 Page 20 Notes...

Page 25: ...OM 1599 Page 21 SECTION 7 PARTS LIST Hardware is common and not available unless listed Figure 7 1 Complete Assembly 802 675 B...

Page 26: ...e with serial no LB031537 1 22 CB1 202 711 Circuit Breaker Man Reset 1p 7A 250V Fric Snapin 1 23 200 617 Insulator Cover Wires 1 24 200 603 Case Control Feeder Plastic 1 134 327 Label Warning General...

Page 27: ...089 562 Fastener Pinned 1 53 085 244 Washer Cupped 328 ID x 812 OD x 16ga x 125 Li 1 54 089 477 Spring Cprsn 770 OD X 100 Wire X 715 Pld 1 55 085 243 Knob Adjust Tension 1 250 Dia X 312 18 Thrd Stl 1...

Page 28: ...in 052 in 062 in 035 in 045 in 052 in 062 in 035 in 045 in 052 in 062 in 045 in 052 in 0 6 mm 0 8 mm 0 9 mm 1 2 mm 1 3 mm 1 6 mm 0 9 mm 1 2 mm 1 3 mm 1 6 mm 0 9 mm 1 2 mm 1 3 mm 1 6 mm 1 2 mm 1 3 mm...

Page 29: ...OM 1599 Page 25 Notes...

Page 30: ...OM 1599 Page 26 Notes...

Page 31: ...ols Accessory Kits Replacement Parts No labor Spoolmate Spoolguns Canvas Covers Miller s True Blue Limited Warranty shall not apply to 1 Consumable components such as contact tips cutting nozzles cont...

Page 32: ...complete and retain with your personal records Always provide Model Name and Serial Style Number Call 1 800 4 A Miller or see our website at www MillerWelds com to locate a DISTRIBUTOR or SERVICE AGEN...

Reviews: