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OM-1599 Page 23

Figure 7-1. Complete Assembly (Continued)

Description

Quantity

Part

No.

Dia.

Mkgs.

Item

No.

36

172 732

Cable, Sensing 15 Ft 

1

. . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

601 222

Clamp, Univ 50 Amp Pld 

1

. . . . . . . . . . . . . . . . . . . 

. . . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

601 225

Insulator, Vinyl Clamp Univ 50 Amp Black 

1

. . . . . . . . . . . . . . . . . . . 

. . . . 

. . . . . . . . . . . . . . . . . . . . . . . . 

600 399

Wire, Strd 14GA blk 600V 105C 41X30 Hyp .170OD

15 ft

. . . . . . . . . . . . . . . . . . . 

. . . . 

. . . . . . . . . . . . . . 

172 737

Plug, Jack 2/C Solder Terminals Male

1

. . . . . . . . . . . . . . . . . . . 

. . . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

37

200 613

Stand–off, No 10–32 X 1.835 Lg .500 Hex Stl Fem

3

. . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . 

38

200 612

Stand–off, No 10–32 X 1.710 Lg .438 Dia Stl Fem

1

. . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . 

39

TP1

201 441

Cable Assy, W/Thermostat 

1

. . 

. . . . 

. . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

40

200 628

Lead List, Large

1

. . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

600 322

Cable, Weld Cop Strd No 2/0 Epdm Jkt 

. . . . . . . . . . . . . . . . . . . 

. . . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

41

M1

173 435

Motor, Gear 24VDC Right Angle

1

. . 

. . . . 

. . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

42

079 624

Screw, 375–16 x 2.25 Hex Hd–pln Stl Pld

1

. . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

43

173 616

Cover, Right Angle Motor

1

. . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

44

144 712

Ftg, Hose Brs Barbed M 3/16 Tbg X .250–20

1

. . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . 

45

201 433

Insert, Corner

1

. . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

46

182 788

Housing, Adapter Gun/Feeder

1

. . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

47

124 778

Knob, T 2.000 Bar W/.312–18 Stud 1.000 Lg Plstc

1

. . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . 

48

173 619

Carrier, Drive Roll W/Components 24 Pitch 10mm Shaft 

1

. . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . 

49

172 075

Carrier, Drive Roll W/Components 24 Pitch 

1

. . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . 

50

173 620

Bushing, Motor Mtg. 

3

. . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

51

010 224

Pin, Spring Cs .187 X 1.000 

1

. . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

52

089 562

Fastener, Pinned 

1

. . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

53

085 244

Washer, Cupped .328 ID x  .812 OD x 16ga x .125 Li

1

. . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . 

54

089 477

Spring, Cprsn .770 OD X .100 Wire X .715 Pld 

1

. . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . 

55

085 243

Knob, Adjust Tension 1.250 Dia X .312–18 Thrd Stl

1

. . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . 

56

200 626

Bracket, Mtg Contactor 

1

. . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

57

W1

192 809

Contactor, 12VDC 1pst On–off Magnetic Blow Out

1

. . 

. . . . 

. . . . 

. . 

. . . . . . . . . . . . . . . . . . . 

58

200 625

Bracket, Mtg Contactor/Spool 

1

. . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

59

201 378

Insulator, Capacitor

1

. . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

60

C1,2

200 606

Capacitor, Elctlt 1200 uf 300 VDC Can 1.39 Dia 

2

. . 

. . . 

. . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . 

61

210 920

Bracket, Capacitor Support 

1

. . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

62

PC1

206 058

Circuit Card Assy, Motor Control 

1

. . 

. . . . 

. . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

63

201 434

Cover, Capacitor

1

. . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

200 903

Ckt Card Assy, Trigger Hold (Trigger Hold Option)

1

. . . . . . . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . 

097 132

Standoff, No 6-32 x .375 lg (Trigger Hold Option)

1

. . . . . . . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . 

098 691

Standoff, No 6-32 x .500 lg (Trigger Hold Option)

1

. . . . . . . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . 

203 067

Plug Assy, Elect (Trigger Hold Option)

1

. . . . . . . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

206 542

Circuit Card Assy, Meter (Meter Option)

1

. . . . . . . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

093 551

Knob, Pointer (Meter Option)

1

. . . . . . . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

64

210 854

Insulator, Motor 

1

. . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

.

Trigger Hold feature

 

optional in non-CE models, standard in CE models

Optional

+When ordering a component originally displaying a precautionary label, the label should also be ordered.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.

Summary of Contents for SuitCase 8VS

Page 1: ...Visit our website at www MillerWelds com SuitCase 8VS OM 1599 200 624E January 2003 Processes Description MIG GMAW Welding Flux Cored FCAW Welding Wire Feeder...

Page 2: ...ue established in 1929 This Owner s Manual is designed to help you get the most out of your Miller products Please take time to read the Safety precautions They will help you protect yourself against...

Page 3: ...3 Symbols And Definitions 10 SECTION 3 INSTALLATION 11 3 1 Specifications 11 3 2 Gun Recommendation Table 11 3 3 Installing And Aligning Wire Guide And Drive Rolls 12 3 4 Connecting Welding Gun And Vo...

Page 4: ...336 EEC Machinery Directives 89 392 EEC 91 368 EEC 93 C 133 04 93 68 EEC Standards Arc Welding Equipment Part I Welding Power Sources IEC 974 1 April 1995 Draft Revision Arc Welding Equipment Wirefee...

Page 5: ...that cord plug is connected to a properly grounded receptacle outlet D When making input connections attach proper grounding conduc tor first double check connections D Frequently inspect input power...

Page 6: ...lding wire at contact tip when not in use D Wear oil free protective garments such as leather gloves heavy shirt cuffless trousers high shoes and a cap D Remove any combustibles such as a butane light...

Page 7: ...y D Keep away from moving parts such as fans D Keep all doors panels covers and guards closed and securely in place H F RADIATION can cause interference D High frequency H F can interfere with radio n...

Page 8: ...e 617 770 3000 website www nfpa org and www sparky org OSHA Occupational Safety and Health Standards for General Indus try Title 29 Code of Federal Regulations CFR Part 1910 Subpart Q and Part 1926 Su...

Page 9: ...on d alimentation est bien raccord la borne de terre du sectionneur ou que la fiche du cordon est raccord e une prise correctement mise la terre D Pour ex cuter les branchements d entr e fixer d abord...

Page 10: ...ue des gants en cuir une chemise en tissu pais des pantalons sans revers des chaussures montantes et un masque D Avant de souder retirer tout produit combustible de ses poches tel qu un briquet au but...

Page 11: ...s et dispositifs de protection LE RAYONNEMENT HAUTE FR QUENCE H F risque de causer des interf rences D Le rayonnement haute fr quence peut causer des interf rences avec les quipements de radio navigat...

Page 12: ...andards for General Indus try Title 29 Code of Federal Regulations CFR Part 1910 Subpart Q and Part 1926 Subpart J de l U S Government Printing Office Super intendent of Documents P O Box 371954 Pitts...

Page 13: ...n machine 2 Breathing welding fumes can be hazardous to your health 2 1 Keep your head out of the fumes 2 2 Use forced ventilation or local exhaust to remove the fumes 2 3 Use ventilating fan to remov...

Page 14: ...ymbols are found only on CE products NOTE Output Input A Amperes V Volts X Duty Cycle Wire Feed Percent IP Degree Of Protec tion Input Cold Jog Inch To wards Workpiece Purge By Gas Fast Constant Curre...

Page 15: ...5 100 Volts DC Constant Voltage CV Or Constant Current CC DC 50 700 ipm 1 3 18 mpm Depending On Arc Voltage Solid Steel 023 062 in 0 6 1 6 mm Stainless Steel 023 052 in 0 6 1 3 mm Flux Cored 030 052 i...

Page 16: ...so tip is as close to drive rolls as possible without touching Tighten screw Aligning Wire Guide And Drive Rolls View is from top of drive rolls look ing down with pressure assembly open 6 Drive Roll...

Page 17: ...olls with out touching Tighten knob 4 Gun Trigger Plug 5 Gun Trigger Receptacle 6 Voltage Sensing Clamp Connection Connect voltage sensing clamp and connect clamp to workpiece 1 2 3 4 5 Internal Side...

Page 18: ...b Tension Adjustment Nut Remove retaining ring and install spool so hub pin fits spool hole Re install retaining nut Adjust tension nut so only a slight force is needed to turn spool Threading Welding...

Page 19: ...g position to momentarily feed welding wire at speed set on Wire Speed control without energizing welding circuit or shielding gas valve 6 HI LO Range Switch Use switch to select high or low wire spee...

Page 20: ...itch to momentarily ener gize gas solenoid and purge air from gun and to adjust shielding gas regulator 4 Wire Speed Control Use control to adjust wire speed within range selected by switch 5 Jog Swit...

Page 21: ...Cords 6 Months Clean Drive Rolls Blow Out Or Vacuum Inside 5 2 Overload Protection And Thermostat Protection Ref 802 706 A Y Turn Off wire feeder and welding power source Stop engine on welding gener...

Page 22: ...gun Owner s Manual Wire feeds as soon as power is applied Check gun trigger See gun Owner s Manual Wire feeds when Jog switch is pressed but not when gun trigger is pressed Check gun trigger connecti...

Page 23: ...OM 1599 Page 19 SECTION 6 ELECTRICAL DIAGRAMS 203 029 B Figure 6 1 Circuit Diagram For Wire Feeder...

Page 24: ...OM 1599 Page 20 Notes...

Page 25: ...OM 1599 Page 21 SECTION 7 PARTS LIST Hardware is common and not available unless listed Figure 7 1 Complete Assembly 802 675 B...

Page 26: ...e with serial no LB031537 1 22 CB1 202 711 Circuit Breaker Man Reset 1p 7A 250V Fric Snapin 1 23 200 617 Insulator Cover Wires 1 24 200 603 Case Control Feeder Plastic 1 134 327 Label Warning General...

Page 27: ...089 562 Fastener Pinned 1 53 085 244 Washer Cupped 328 ID x 812 OD x 16ga x 125 Li 1 54 089 477 Spring Cprsn 770 OD X 100 Wire X 715 Pld 1 55 085 243 Knob Adjust Tension 1 250 Dia X 312 18 Thrd Stl 1...

Page 28: ...in 052 in 062 in 035 in 045 in 052 in 062 in 035 in 045 in 052 in 062 in 045 in 052 in 0 6 mm 0 8 mm 0 9 mm 1 2 mm 1 3 mm 1 6 mm 0 9 mm 1 2 mm 1 3 mm 1 6 mm 0 9 mm 1 2 mm 1 3 mm 1 6 mm 1 2 mm 1 3 mm...

Page 29: ...OM 1599 Page 25 Notes...

Page 30: ...OM 1599 Page 26 Notes...

Page 31: ...ols Accessory Kits Replacement Parts No labor Spoolmate Spoolguns Canvas Covers Miller s True Blue Limited Warranty shall not apply to 1 Consumable components such as contact tips cutting nozzles cont...

Page 32: ...complete and retain with your personal records Always provide Model Name and Serial Style Number Call 1 800 4 A Miller or see our website at www MillerWelds com to locate a DISTRIBUTOR or SERVICE AGEN...

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