Miller SuitCase 8RC Owner'S Manual Download Page 1

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SuitCase 8RC

OM-1500-16

210 243AD

2014−07

Processes

Description

MIG (GMAW) Welding

Flux Cored (FCAW) Welding

Wire Feeder

File: MIG (GMAW)

Visit our website at

www.MillerWelds.com

CE And Non-CE Models

Summary of Contents for SuitCase 8RC

Page 1: ...SuitCase 8RC OM 1500 16 210 243AD 2014 07 Processes Description MIG GMAW Welding Flux Cored FCAW Welding Wire Feeder File MIG GMAW Visit our website at www MillerWelds com CE And Non CE Models R...

Page 2: ...ntinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get...

Page 3: ...4 INSTALLATION 13 4 1 Serial Number And Rating Label Location 13 4 2 Important Information Regarding CE Products Sold Within The EU 13 4 3 Specifications 13 4 4 Environmental Specifications 13 4 5 14...

Page 4: ...e of certain hazardous substances in electrical and electronic equipment Standards IEC 60974 1 2005 Arc welding equipment Part 1 Welding power sources IEC 60974 5 2007 Arc welding equipment Part 5 Wir...

Page 5: ...neeling or lying or when there is a high risk of unavoid able or accidental contact with the workpiece or ground For these conditions use the following equipment in order presented 1 a semiautomaticDC...

Page 6: ...ared according to AWS F4 1 and AWS A6 0 see Safety Standards D Do not weld where the atmosphere may contain flammable dust gas or liquid vapors such as gasoline D Connect work cable to the work as clo...

Page 7: ...NG PARTS can injure D Keep away from moving parts such as fans D Keep all doors panels covers and guards closed and securely in place D Have only qualified persons remove doors panels covers or guards...

Page 8: ...NFPA Standard 51B from National Fire Protection Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org OSHA Occupational Safety and Health Standards for General Indus try Title 29 Code...

Page 9: ...UNIQUE MENT si le proc d de soudage le demande D Si l utilisation d une source lectrique courant lectrique s av re n cessaire se servir de la fonction de t l commande si l appareil en est quip D D aut...

Page 10: ...ents et les tincelles pr venir toute personne sur les lieux de ne pas regarder l arc D Porter un quipement de protection pour le corps fait d un mat riau r sistant et ignifuge cuir coton robuste laine...

Page 11: ...ci s en bon tat D Tourner le dos la sortie de vanne lors de l ouverture de la vanne de la bouteille Ne pas se tenir devant ou derri re le r gulateur lors de l ouverture de la vanne D Le couvercle du d...

Page 12: ...es de rechange recommand es par le constructeur D Effectuer l entretien en respectant les manuels d utilisation les normes industrielles et les codes nationaux d tat et locaux LE RAYONNEMENT HAUTE FR...

Page 13: ...l Fire Protection Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org OSHA Occupational Safety and Health Standards for General Indus try Title 29 Code of Federal Regulations CFR Par...

Page 14: ...OM 1500 16 Page 10...

Page 15: ...n Safe37 2012 05 Safe57 2012 05 Wear dry insulating gloves Do not touch electrode wire with bare hand Do not wear wet or damaged gloves Protect yourself from electric shock by insulating yourself from...

Page 16: ...e working on the machine or welding Safe65 2012 06 3 2 Miscellaneous Symbols And Definitions Some symbols are found only on CE products Output A Amperes V Volts Direct Current DC X Duty Cycle Wire Fee...

Page 17: ...for additional EMF exposure information S The EMF assessment on this equipment was conducted at 0 5 meter S At a distance of 1 meter the EMF exposure values were less than 20 of the permissible values...

Page 18: ...r 10 arc volts F Current feedback 0 to 10 volts DC 1 volt per 100 amperes The remaining pins are not used 4 6 Gun Recommendation Table Process Gun GMAW Hard or Cored Wires Bernard Q300 or Q400 FCAW Se...

Page 19: ...e without touching Tighten screw Aligning Wire Guide And Drive Rolls View is from top of drive rolls look ing down with pressure assembly open 6 Drive Roll Securing Nut 7 Drive Roll 8 Inlet Wire Guide...

Page 20: ...in 4 Power Pin Groove 5 Gun Locking Tab Loosen knob insert gun end into block Position power pin as close as possible to drive rolls without touching Align the gun power pin groove with the gun lockin...

Page 21: ...upplied 2 Shielding Gas Cylinder Shielding gas pressure not to exceed 100 psi 689 kPa 3 Valve 4 Flowmeter 5 14 Pin Plug Close valve on cylinder when fin ished welding 1 Rear View 2 3 4 5 4 11 Connecti...

Page 22: ...4 20 4 20 4 20 3 30 2 35 1 50 1 0 60 1 0 60 150 3 30 3 30 2 35 1 50 1 0 60 2 0 70 3 0 95 3 0 95 200 3 30 2 35 1 50 1 0 60 2 0 70 3 0 95 4 0 120 4 0 120 250 2 35 1 50 1 0 60 2 0 70 3 0 95 4 0 120 2x2...

Page 23: ...Push wire through guides into gun Close and tighten pressure assem bly Press Jog switch until wire comes out gun To set the proper drive roll tension release the tension on the drive rolls Position gu...

Page 24: ...Press switch to momentarily ener gize gas solenoid and purge air from gun and to adjust shielding gas regulator 6 Jog Switch Use Jog position to momentarily feed welding wire at speed set on Wire Spe...

Page 25: ...f the trigger hold switch to turn trigger hold Off 3 Meter Display 4 Volts Wire Feed Speed Or Amps Select Switch Meter is factory set to display voltage and wirefeed speed To display voltage and amps...

Page 26: ...n voltage current feedback optional remote voltage current kit 195 194 is required Indicates this DIP switch setting has no effect on this function 14 Pin Voltage Feedback 1 3 2 Wire Feed Speed Displa...

Page 27: ...OM 1500 16 Page 23 5 4 Gun Consumables Information 235 264 A Notes...

Page 28: ...ve Rolls Blow Out Or Vacuum Inside 6 2 Overload Protection And Thermostat Protection Ref 805 130 B Turn Off wire feeder and welding power source Stop engine on welding generator 1 Supplementary Protec...

Page 29: ...er Wire does not feed Check supplementary protector CB1 see Section 6 2 Check gun trigger connection at wire feeder Check gun trigger leads and trigger switch See gun Owner s Manual Have Factory Autho...

Page 30: ...or does not stop flow ing wire feeds Clear blockage in gas hose or replace hose Clear blockage in welding gun Clear blockage in filter see Section 6 3 Check gas valve Check coil voltage and connection...

Page 31: ...OM 1500 16 Page 27 SECTION 7 ELECTRICAL DIAGRAMS 251 096 A Figure 7 1 Circuit Diagram For Wire Feeder...

Page 32: ...listed Figure 8 1 Complete Assembly Ref 246 723 C 62 61 60 56 59 58 57 56 55 54 42 43 44 40 39 38 37 8 1 Fig 8 2 2 Fig 8 3 7 6 5 3 11 9 10 24 12 14 13 15 20 18 19 26 29 25 28 27 32 33 31 30 52 34 51...

Page 33: ...1 21 166 071 Lever Mtg Pressure Gear 1 22 079 634 Pin Hinge 1 23 151 828 Pin Cotter Hair 042 X 750 3 24 173 616 Cover Right Angle Motor 1 25 234 517 Bus Bar Interconnecting 1 26 226 282 Shroud Bus Ba...

Page 34: ...ax 125 Lip 1 65 089 477 Spring Cprsn 770 Od X 100 Wire X 715 Pld 1 66 240 975 Knob Adjust Tension 1 250 Dia X 312 18 Thrd 1 67 054 263 Screw Thumb Stl 250 20 X 500 Pld Type P 1 68 234 073 Pin Hinge 1...

Page 35: ...9 Housing Plug Pins Service Kit 1 RC13 135 635 Housing Plug Pins Service Kit 1 RC42 131 203 Housing Plug Pins Service Kit 1 Meter and Trigger Hold feature optional in non CE models standard in CE mode...

Page 36: ...2 W 10K Linear W Frict Tabs 2 2 251 042 Panel Front 8RC 1 3 Nameplate Without Meters Order By Model And Serial Number 1 4 S1 111 997 Switch Rocker Spst 10A 250VAC On Off Visi Red Rock 1 5 222 797 Blan...

Page 37: ...s Trigger Hold Order By Model And Serial Number 1 4 S31 120 376 Switch Rocker SPDT 4A 250VAC On None On Spade Ter 1 5 133 644 Frame Snap In Switch Rocker Panel Mtg 1 6 S1 111 997 Switch Rocker SPST 10...

Page 38: ...45 in 052 in 062 in 0 6 mm 0 8 mm 0 9 mm 1 2 mm 1 3 mm 1 6 mm 0 9 mm 1 2 mm 1 3 mm 1 6 mm 0 9 mm 1 2 mm 1 3 mm 1 6 mm 1 2 mm 1 3 mm 1 6 mm 087 130 053 695 053 700 053 697 053 698 053 699 072 000 053 7...

Page 39: ...er s True Blue Limited Warranty shall not apply to 1 Consumable components such as contact tips cutting nozzles contactors brushes relays work station table tops and welding curtains or parts that fai...

Page 40: ...your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equip...

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